CN217844755U

CN217844755U - Multifunctional drill rod robot for industrial silicon furnace

Info

Publication number: CN217844755U
Application number: CN202222000327.1U
Authority: CN
Inventors: 王磊; 王延军; 张亮亮; 孙宁亮; 李树荣
Original assignee: Shandong Juncheng Machinery Technology Co ltd
Current assignee: Shandong Juncheng Machinery Technology Co ltd
Priority date: 2022-08-01
Filing date: 2022-08-01
Publication date: 2022-11-18
Anticipated expiration: 2032-08-01

Abstract

The utility model provides an industrial silicon stove is with multi-functional drill rod robot, includes base running gear, base running gear sets up on predetermineeing the track, and can follow and move on predetermineeing the track, base running gear is connected with the work arm through gyration pitch device, promptly the work arm can be at horizontal plane direction and vertical plane direction internal rotation for base running gear, be provided with the rock drill on the work arm, the rock drill can be followed the length direction upward movement of work arm, the rock drill includes the mechanism that snatchs of front end setting, it is used for fixed operation instrument to snatch the mechanism, just operation instrument can accomplish the impact operation under the effect of rock drill. Through rotation regulation of gyration every single move device, the flexibility is strong, and base running gear can move on following preset track, consequently sets up the coding chi on preset track and after base running gear sets up the encoder, can obtain device's real-time position to can control it and reach accurate operating position.

Description

Multifunctional drill rod robot for industrial silicon furnace

Technical Field

The utility model relates to the technical field of industrial silicon smelting equipment, in particular to a multifunctional drill rod robot for an industrial silicon furnace.

Background

In the process of smelting industrial silicon by an industrial silicon furnace (submerged arc furnace), a series of operations such as hole burning, hole opening, hole drawing, hole blocking and the like need to be carried out on a furnace eye of the submerged arc furnace according to requirements, and because the submerged arc furnace is high in temperature during working, high-temperature substances are easily splashed out of the furnace eye, and the danger is extremely high, the operation process is generally not completed manually, but the series of operations are completed by controlling a mechanical structure through remote control, the existing mechanical structure is heavy and inconvenient to move, and when different operations are carried out, operation tools are inconvenient to replace.

SUMMERY OF THE UTILITY MODEL

For solving the above-mentioned mechanical equipment that is used for replacing the manpower to burn out, open a hole and draw a hole, the flexibility is relatively poor, and the unable problem of conveniently changing of working tool, the utility model provides an industrial silicon furnace is with multi-functional drill rod robot.

The utility model discloses technical scheme as follows:

the utility model provides an industrial silicon stove is with multi-functional drill rod robot, includes base running gear, base running gear sets up on predetermineeing the track, and can follow and predetermine the track and go up the removal, base running gear is connected with the work arm through gyration pitching device, promptly the work arm can be at horizontal plane direction internal and vertical plane direction internal rotation for base running gear, be provided with the rock drill on the work arm, the rock drill can follow the length direction of work arm and move, the rock drill includes the mechanism that snatchs that the front end set up, and passes through it is fixed with the operation instrument to snatch the mechanism, just the operation instrument can accomplish the impact operation under the effect of rock drill. The impact operation angle is adjustable in two planes, the flexibility is strong, and the operation tool is fixed through grabbing the mechanism, makes things convenient for the dismouting.

The specific structure of the rotary pitching device is that the rotary pitching device comprises a rotary mechanism and an angle adjusting mechanism, the rotary mechanism is arranged between the angle adjusting mechanism and a base walking mechanism, namely the angle adjusting mechanism can rotate relative to the base walking mechanism, and the angle adjusting mechanism is connected with the working arm and can drive the working arm to rotate in the vertical plane direction.

Furthermore, the specific structure of the angle adjusting mechanism is that the angle adjusting mechanism comprises a connecting frame, one end of the connecting frame is connected with the working arm in a rotating mode, the other end of the connecting frame is connected with one end of the telescopic oil cylinder in a rotating mode, and the other end of the telescopic oil cylinder is connected with the working arm in a rotating mode.

The base running gear does for the concrete structure of predetermineeing the track removal, predetermine track department and be provided with the round pin rail of mutual disposition, base running gear includes a drive mechanism, a drive mechanism's output shaft sets up the sprocket and meshes with the round pin rail for drive base running gear is for predetermineeing the track removal. The roller driving mode is easy to cause slipping, and the chain wheel meshing driving mode does not cause the problems.

In order to conveniently confirm the position of the base travelling mechanism on the preset track, the preset track is provided with a coding ruler, the base travelling mechanism is provided with an encoder, the coding ruler and the encoder are arranged oppositely and used for positioning the specific position of the base travelling mechanism on the preset track, and the specific working position of the base travelling mechanism can be adjusted according to the value.

The concrete structure of realizing driving the travelling car does, both ends on the working arm length direction set up drive sprocket and driven sprocket respectively, and the driving chain has been tied in the cover on drive sprocket and the driven sprocket, the driving chain is connected with the travelling car for drive the travelling car and remove, the rock drill sets up on the travelling car.

Preferably, the driving chain wheel is arranged at one end of the working arm far away from the grabbing mechanism. The driving mechanism is far away from the industrial silicon furnace, and the service life of the driving mechanism is longer.

In order to prevent the movable trolley from deviating or running unsmoothly, two driving chain wheels and two driven chain wheels are symmetrically arranged on two sides of the length direction of the working arm respectively.

In order to prevent the equipment from tipping, two sides of the base travelling mechanism in the moving direction are provided with limiting mechanisms, each limiting mechanism comprises a roller, and the rollers abut against the lower surface of the preset track.

As is preferred. The base running gear is provided with the hydraulic pressure station, the hydraulic pressure station can remove along with base running gear, just rock drill, gyration pitching device, first drive arrangement and second drive arrangement are connected to the hydraulic pressure station for provide power. The whole machine adopts a hydraulic station which moves randomly to provide power, the hydraulic station comprises an oil tank, a motor pump and a plurality of valve groups, the oil tank, the motor pump and the valve groups correspond to different structures respectively, and the oil tank is directly integrated on the base traveling mechanism.

The beneficial effects of the utility model reside in that: the utility model relates to an industrial silicon stove is with multi-functional drill rod robot, can realize the rock drill rotation regulation in vertical and horizontal plane direction through gyration pitch device, the flexibility is strong, and base running gear can follow and move on predetermineeing the track, and set up the coding chi on predetermineeing the track, be convenient for the real-time position of acquisition device, and can control it and reach accurate operating position, and above-mentioned rock drill is through snatching the fixed operation instrument of mechanism, therefore the dismouting operation instrument is convenient nimble more, and under the assistance of coding chi and encoder, the device can reach the operation instrument rack position fast, carry out the equipment or the dismantlement of operation instrument.

Drawings

The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention.

In the drawings:

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic structural view of the utility model in a conventional state;

FIG. 3 is a schematic structural view of the present invention at different viewing angles;

fig. 4 is a schematic view of the grabbing mechanism and related structure of the present invention;

FIG. 5 is a schematic structural view of the present invention in an operating state;

the components represented by the reference numerals in the figures are:

1. presetting a track; 11. a pin track; 2. a base travel mechanism; 21. a limiting mechanism; 22. a first drive mechanism; 3. a swing mechanism; 4. an angle adjusting mechanism; 5. a working arm; 51. a second drive mechanism; 511. a drive sprocket; 52. a driven sprocket; 53. moving the trolley; 6. a rock drill; 61. a grabbing mechanism; 7. a work tool.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.

Examples

As shown in fig. 1-5, the multifunctional drill rod robot for industrial silicon furnace comprises a base running gear 2, wherein the base running gear 2 is disposed on a preset track 1 and can move along the preset track 1, wherein the preset track 1 can be arranged in an annular shape and can be arranged around the industrial silicon furnace (submerged arc furnace), the stroke at this time most meets the design requirement, the rollers of the base running gear 2 need to be arranged in an inclined manner, the inclined direction is tangent to the annular preset track 1, and other structures can be arranged on the preset track 1, for example, as shown in fig. 5, a tool magazine can be provided, and a plurality of working tools 7 are arranged on the tool magazine for placing and replacing the working tools 7.

Moreover, the specific structure of the base traveling mechanism 2 moving relative to the preset track 1 is as follows:

the pin rails 11 which are arranged oppositely, namely the pin rails 11 which are arranged annularly are arranged at the preset track 1, the base travelling mechanism 2 comprises a first driving mechanism 22, a chain wheel is arranged on an output shaft of the first driving mechanism 22 and meshed with the pin rails 11, and after the chain wheel is meshed with the pin rails 11, the pin rails 11 are unmovable, so that when the output shaft of the first driving mechanism 22 rotates, the chain wheel rotates along with the output shaft and moves relative to the pin rails 11, and further the base travelling mechanism 2 moves relative to the preset track 1.

Meanwhile, on the basis of the structure, the preset track 1 is provided with a coding ruler, the base walking mechanism 2 is provided with an encoder, and the coding ruler and the encoder are arranged oppositely;

can be used for the location base running gear 2 is in the concrete position of predetermineeing track 1, and can adjust the concrete operating position of base running gear 2 according to this numerical value, for example operating position and the position of changing operation instrument 7, can be directly through arriving the locating position, need not the human eye observation.

On the basis of the structure, furthermore, the two sides of the base travelling mechanism 2 in the moving direction are provided with the limiting mechanisms 21, the limiting mechanisms 21 comprise rollers, the rollers abut against the lower surface of the preset rail 1, the guide rail of the preset rail 1 needs to be in an I shape at the moment, the rollers can abut against the lower surface of the position above the I-shaped guide rail and abut against and rotate with the lower surface in real time, the base travelling mechanism 2 cannot tip over due to the design, the base travelling mechanism 2 can abut against and fasten the preset rail 1 in the moving process because the preset rail 1 is fixed on the ground due to the fastening effect of the limiting mechanisms 21, and the phenomenon that the base travelling mechanism 2 derails from the preset rail 1 can be effectively avoided due to the design of the limiting mechanisms 21.

With the above structure, the device has a moving function, and the following design is:

the base walking mechanism 2 is connected with a working arm 5 through a rotary pitching device, namely the working arm 5 can rotate in the horizontal plane direction and the vertical plane direction relative to the base walking mechanism 2, the working arm 5 is provided with a rock drilling machine 6, the device needs to perform operations such as hole burning, hole opening and hole broaching, but the shape and the structure of a working tool 7 have different specifications, so that certain adaptive adjustment is needed during use, correspondingly, the working arm 5 of the device needs to have the adjustment function, and the device also needs to replace the working tool 7, so that the device cannot stay at a furnace eye all the time, therefore, the moving function in the horizontal plane direction and the vertical plane direction is necessary, and the structural design of the rotary pitching device is necessary.

And the concrete structure of the above-mentioned gyration pitching device is:

the rotation pitching device comprises a rotation mechanism 3 and an angle adjusting mechanism 4, the rotation mechanism 3 is arranged between the angle adjusting mechanism 4 and the base walking mechanism 2, the rotation mechanism 3 is a rotation support and can be directly purchased and installed on the device, and correspondingly, the angle adjusting mechanism 4 can rotate relative to the base walking mechanism 2.

Furthermore, the angle adjusting mechanism 4 is connected with the working arm 5, and the working arm 5 can have an adjusting function in the horizontal plane direction.

On the basis of the structure, the angle adjusting mechanism 4 can drive the working arm 5 to rotate in the vertical plane direction, and the concrete structure is as follows:

the angle adjusting mechanism 4 comprises a connecting frame, one end of the connecting frame is rotatably connected with the working arm 5, the other end of the connecting frame is rotatably connected with one end of a telescopic oil cylinder, and the other end of the telescopic oil cylinder is rotatably connected with the working arm 5. The telescopic oil cylinder can be replaced by a telescopic electric cylinder, and telescopic motion can be realized. Then, as shown in fig. 3, when the telescopic cylinder extends, the end of the working arm 5 connected with the telescopic cylinder rises under the driving of the output shaft of the telescopic cylinder, and the end of the working arm 5 connected with the connecting frame is fixed, so the working arm 5 rotates, in contrast, when the telescopic cylinder contracts, the end of the working arm 5 connected with the telescopic cylinder lowers under the driving of the output shaft of the telescopic cylinder, and the end of the working arm 5 connected with the connecting frame is fixed, so the working arm 5 also rotates, but the rotating direction is opposite to the previous rotating direction, and by the above way, the angle adjustment in the vertical plane direction of the working arm 5 can be performed.

Through above-mentioned structure, can realize work arm 5 at horizontal plane direction internal rotation and vertical plane direction internal rotation, later, can carry out design on next step, and concrete structure is:

the rock drill 6 is movable in the length direction of the working arm 5, and although the rock drill 6 itself has impact capabilities, the need to adjust its position is necessary due to the different length specifications of the work tool 7.

And further, the rock drilling machine 6 comprises a grabbing mechanism 61 arranged at the front end, the grabbing mechanism 61 is used for fixing the working tool 7, and the working tool 7 can complete impact operation under the action of the rock drilling machine 6. When the working tools 7 all adopt the same tail structure, the rock drill 6 can be fixed for different working tools 7, and as shown in fig. 5, a tool holder can be arranged on one side of the device for placing the working tools 7 for the rock drill 6 to grab and use. Generally, the grabbing mechanism 61 is provided with an internal thread, and the tail of the working tool 7 is provided with an external thread, so that the grabbing mechanism can be fixedly connected through the thread.

The structure of the impact function of the rock drill 6 is not described, and the model with required power can be directly purchased.

And to the structure that realizes that rock drill 6 removes, independent design has been carried out, and concrete structure is:

the two ends of the working arm 5 in the length direction are respectively provided with a driving chain wheel 511 and a driven chain wheel 52, the driving chain wheel 511 and the driven chain wheel 52 are sleeved with a driving chain, the driving chain is connected with the movable trolley 53 and used for driving the movable trolley 53 to move, the rock drilling machine 6 is arranged behind the movable trolley 53, the moving function of the working arm 5 in the length direction can be obtained, and the driving chain wheel 511 is arranged at one end of the working arm 5 far away from the grabbing mechanism 61. The driving mechanism is far away from the industrial silicon furnace, and the service life of the driving mechanism is longer. The drive sprocket 511 can be connected to the output shaft of the second drive mechanism 51, can be brought into active rotation, and by means of controlling the second drive mechanism 51, the position of the rock drilling machine 6 on the working arm 5 can be adjusted.

Preferably, the driving sprocket 511 and the driven sprocket 52 are symmetrically disposed at both sides of the working arm 5 in the longitudinal direction, and the shift of the traveling carriage 53 or the unsmooth operation can be prevented by a symmetrical and balanced design, and the design of a single driving chain easily causes uneven stress on the device, and is not generally adopted, and if the design is adopted, the device needs to be disposed at the center of the equipment, but the structure is not easy to implement, so that the two driving chains are preferably disposed symmetrically.

And finally, in order to ensure that the whole machine is driven more stably, a hydraulic station is arranged on one side of the base travelling mechanism, the hydraulic station can move along with the base travelling mechanism, and the hydraulic station is connected with the rock drill, the rotary pitching device, the first driving device and the second driving device and used for providing power. The whole machine adopts a hydraulic station which moves randomly to provide power, the hydraulic station comprises an oil tank, a motor pump and a plurality of valve groups, the oil tank, the motor pump and the valve groups correspond to different structures respectively, and the oil tank is directly integrated on the base travelling mechanism.

Claims

1. The utility model provides an industrial silicon stove is with multi-functional drill rod robot, its characterized in that, includes base running gear (2), base running gear (2) set up on predetermineeing track (1), and can follow and predetermine track (1) and go up the removal, base running gear (2) are connected with work arm (5) through gyration pitch device, promptly work arm (5) can be for base running gear (2) internal rotation in horizontal plane direction and vertical plane direction, be provided with rock drill (6) on work arm (5), the length direction upward movement of work arm (5) can be followed in rock drill (6), snatch mechanism (61) that front end set up are drawn together to machine (6), and pass through snatch mechanism (61) and be fixed with operation instrument (7), just operation instrument (7) can accomplish the impact operation under the effect of rock drill (6).

2. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that the rotation pitching device comprises a rotation mechanism (3) and an angle adjusting mechanism (4), the rotation mechanism (3) is arranged between the angle adjusting mechanism (4) and the base walking mechanism (2), namely, the angle adjusting mechanism (4) can rotate relative to the base walking mechanism (2), and the angle adjusting mechanism (4) is connected with the working arm (5) and can drive the working arm (5) to rotate in the vertical plane direction.

3. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that the angle adjusting mechanism (4) comprises a connecting frame, one end of the connecting frame is rotatably connected with the working arm (5), the other end of the connecting frame is rotatably connected with one end of a telescopic oil cylinder, and the other end of the telescopic oil cylinder is rotatably connected with the working arm (5).

4. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that pin rails (11) which are oppositely arranged are arranged at the preset rail (1), the base travelling mechanism (2) comprises a first driving mechanism (22), and an output shaft of the first driving mechanism (22) is provided with a chain wheel and meshed with the pin rails (11) for driving the base travelling mechanism (2) to move relative to the preset rail (1).

5. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that the preset track (1) is provided with an encoding ruler, the base walking mechanism (2) is provided with an encoder, and the encoding ruler and the encoder are arranged opposite to each other and used for positioning the specific position of the base walking mechanism (2) on the preset track (1).

6. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that a driving chain wheel (511) and a driven chain wheel (52) are respectively arranged at two ends of the working arm (5) in the length direction, a driving chain is sleeved on the driving chain wheel (511) and the driven chain wheel (52), the driving chain is connected with a movable trolley (53) and used for driving the movable trolley (53) to move, and the rock drilling machine (6) is arranged on the movable trolley (53).

7. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that the driving chain wheel (511) is arranged at one end of the working arm (5) far away from the grabbing mechanism (61) and is sleeved on an output shaft of the second driving mechanism (51).

8. The multifunctional drill rod robot for industrial silicon furnaces as recited in claim 6, characterized in that the drive sprocket (511) and the driven sprocket (52) are symmetrically provided two by two on both sides of the working arm (5) in the length direction.

9. The multifunctional drill rod robot for the industrial silicon furnace is characterized in that the base walking mechanism (2) is provided with a limiting mechanism (21) at two sides in the moving direction, the limiting mechanism (21) comprises a roller, and the roller abuts against the lower surface of the preset track (1).

10. The multifunctional drill rod robot for the industrial silicon furnace according to any one of claims 1 to 9, characterized in that the base running gear (2) is provided with a hydraulic station which can move with the base running gear (2), and the hydraulic station is connected with the rock drilling machine (6), the slewing and pitching device, the first driving mechanism (22) and the second driving mechanism (51) for providing power.