CN217832660U - A drilling, tapping and cutting machine - Google Patents
A drilling, tapping and cutting machine Download PDFInfo
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Abstract
本实用新型公开了一种钻攻切一体机,包括下机架、控制柜、钻孔机和攻牙机以及切料机,下机架的左侧设置有输送机构,下机架包括台面,在台面上从左到右依次设置有钻孔机、攻牙机以及切料机,在台面上设置有用于放置铝型材的输送机构以及位于输送机构侧边的压料机构,压料机构包括压料座,在压料座的上方固定有送料气缸,送料气缸的活塞杆上固定有压料架,压料架位于铝型材上方,压料架的上方固定有下压气缸,下压气缸的活塞杆上固定有位于铝型材上方的压料块,钻孔机、攻牙机以及切料机位于输送机构的后端,在输送机构的前端设置有一个以上对铝型材进行限位的限位组件,铝型材沿x轴方向进行传输。本结构提高工作效率。
The utility model discloses a drilling, tapping and cutting integrated machine, which comprises a lower frame, a control cabinet, a drilling machine, a tapping machine and a material cutting machine. A conveying mechanism is arranged on the left side of the lower frame. Drilling machines, tapping machines, and cutting machines are arranged in turn on the table from left to right. A conveying mechanism for placing aluminum profiles and a pressing mechanism on the side of the conveying mechanism are arranged on the table. The pressing mechanism includes pressing Material seat, a feeding cylinder is fixed above the pressing seat, a pressing frame is fixed on the piston rod of the feeding cylinder, the pressing frame is located above the aluminum profile, and a pressing cylinder is fixed above the pressing frame, and the piston of the pressing cylinder The pressing block above the aluminum profile is fixed on the rod. The drilling machine, tapping machine and cutting machine are located at the rear end of the conveying mechanism. At the front end of the conveying mechanism, there are more than one limiting components for limiting the aluminum profile. , the aluminum profile is transported along the x-axis direction. This structure improves work efficiency.
Description
技术领域technical field
本实用新型涉及五金加工的技术领域,特别涉及一种钻攻切一体机。The utility model relates to the technical field of hardware processing, in particular to a drilling, tapping and cutting integrated machine.
背景技术Background technique
铝型材加工行业中一般需要对铝型材进行打孔、攻丝、切断的过程,目前一般通过人工将铝型材放置在打孔上进行打孔,打完孔后,将铝型材由人工将铝型材放入攻丝机后进行攻丝,攻丝后,将铝型材由人工将铝型材放入切断机后进行切断处理,因此每一道工序需要配备一个工人,导致人工成本高,且人工搬运需要一定时间,导致工作效率低,而且打孔机、攻丝机、切断机之间存在间距,导致设备整体体积庞大,占用空间大,故此需要改进。In the aluminum profile processing industry, it is generally necessary to punch, tap, and cut the aluminum profile. At present, the aluminum profile is usually placed on the punching hole manually. After the hole is punched, the aluminum profile is manually cut Put it into the tapping machine and then tap. After tapping, put the aluminum profile into the cutting machine manually and then cut it. Therefore, each process needs to be equipped with a worker, resulting in high labor costs, and manual handling requires a certain amount of time. time, resulting in low work efficiency, and there is a gap between the punching machine, tapping machine, and cutting machine, resulting in a large overall volume of the equipment and taking up a large space, so it needs to be improved.
实用新型内容Utility model content
(一)要解决的技术问题本实用新型的目的是提供一种钻攻切一体机,用以解决现有铝型材(11)加工设备存在整体体积庞大、人工成本高、工作效率低的缺陷。(1) Technical problems to be solved The purpose of this utility model is to provide a drilling, tapping and cutting machine to solve the defects of the existing aluminum profile (11) processing equipment with bulky overall volume, high labor cost and low work efficiency.
(二)实用新型内容(2) Contents of utility model
为了解决上述技术问题,本实用新型提供如下技术方案:一种钻攻切一体机,包括下机架、控制柜、钻孔机和攻牙机以及切料机,所述下机架的左侧设置有输送机构,所述下机架包括台面,在台面上从左到右依次设置有钻孔机、攻牙机以及切料机,在所述台面上设置有用于放置铝型材的输送机构以及位于输送机构侧边的压料机构,所述的压料机构包括压料座,在压料座的上方固定有送料气缸,所述送料气缸的活塞杆上固定有压料架,所述压料架位于铝型材上方,压料架的上方固定有下压气缸,所述下压气缸的活塞杆上固定有位于铝型材上方的压料块,所述钻孔机、攻牙机以及切料机位于所述输送机构的后端,在所述输送机构的前端设置有一个以上对铝型材进行限位的限位组件,所述铝型材沿x轴方向进行传输。In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a drilling, tapping and cutting integrated machine, including a lower frame, a control cabinet, a drilling machine, a tapping machine and a cutting machine, the left side of the lower frame A conveying mechanism is provided, and the lower frame includes a table top, on which a drilling machine, a tapping machine and a cutting machine are sequentially arranged from left to right, and a conveying mechanism for placing aluminum profiles and The pressing mechanism located on the side of the conveying mechanism, the pressing mechanism includes a pressing seat, a feeding cylinder is fixed above the pressing seat, a pressing frame is fixed on the piston rod of the feeding cylinder, and the pressing The frame is located above the aluminum profile, and a pressing cylinder is fixed above the pressing frame, and the piston rod of the pressing cylinder is fixed with a pressing block located above the aluminum profile. The drilling machine, tapping machine and cutting machine Located at the rear end of the conveying mechanism, at the front end of the conveying mechanism is provided with more than one limiting assembly for limiting the aluminum profile, and the aluminum profile is transported along the x-axis direction.
作为优选,所述的限位组件包括限位座,在所述限位座的上方固定有推动气缸,所述推动气缸的活塞杆上固定有挡板。Preferably, the limit assembly includes a limit seat, a push cylinder is fixed above the limit seat, and a baffle is fixed on the piston rod of the push cylinder.
作为优选,在所述挡板的一面设置有朝向铝型材侧边的硅胶条,所述硅胶条为三角形凸起结构。Preferably, a silicone strip facing the side of the aluminum profile is provided on one side of the baffle, and the silicone strip is a triangular convex structure.
作为优选,在其中一个限位座的上方设置有下方与铝型材上表面相抵的L 型压料板。Preferably, an L-shaped pressing plate is provided above one of the limiting seats, the lower part of which is against the upper surface of the aluminum profile.
作为优选,在所述攻牙机与台面之间设置有第一XZ轴驱动机构,所述钻孔机与台面之间设置有第二XZ轴驱动机构,所述第二XZ轴驱动机构与第一 XZ轴驱动机构结构一致均包括X轴连接板、轴连接板、X轴驱动电机、Z轴驱动电机、X轴向导轨、Z轴向导轨以及固定支架,所述的X轴连接板固定在下机架台面上,在所述X轴连接板上设置有两根X轴向导轨以及X轴驱动电机,所述X轴驱动电机的输出轴固定有一根第一丝杆,所述第一丝杆上的丝杆滑座固定在轴连接板的底部,所述轴连接板与两根X轴向导轨滑动连接,在所述轴连接板上设置有两根Z轴向导轨以及Z轴驱动电机,所述Z轴驱动电机的输出轴固定有一根第二丝杆,所述第二丝杆上的丝杆滑座固定在固定支架的底部,所述固定支架与两根Z轴向导轨滑动连接,所述攻牙机和钻孔机固定在对应的一个固定支架上。Preferably, a first XZ-axis driving mechanism is provided between the tapping machine and the table, a second XZ-axis driving mechanism is provided between the drilling machine and the table, and the second XZ-axis driving mechanism is connected to the first XZ-axis driving mechanism. An XZ-axis drive mechanism with the same structure includes an X-axis connecting plate, an axis connecting plate, an X-axis driving motor, a Z-axis driving motor, an X-axis guide rail, a Z-axis guide rail and a fixing bracket. The X-axis connecting plate is fixed on the bottom On the rack table, two X-axis guide rails and an X-axis drive motor are arranged on the X-axis connecting plate, and a first screw rod is fixed on the output shaft of the X-axis drive motor, and the first screw rod The screw slide seat on the top is fixed on the bottom of the shaft connecting plate, which is slidingly connected with two X-axis guide rails, and two Z-axis guide rails and a Z-axis driving motor are arranged on the shaft connecting plate. The output shaft of the Z-axis drive motor is fixed with a second screw rod, and the screw rod slider on the second screw rod is fixed at the bottom of the fixed bracket, and the fixed bracket is slidingly connected with two Z-axis guide rails, The tapping machine and the drilling machine are fixed on a corresponding fixed bracket.
作为优选,所述切料机的底部固定在切料座上,所述切料座的底部滑动连接在两根第二Z轴导轨上,所述第二Z轴导轨固定在台面上,在台面上还设置有第二Z轴电机,所述第二Z轴电机的输出轴连接有第三丝杆,所述第三丝杆的丝杆滑座与所述切料座的底部固定连接。As a preference, the bottom of the cutting machine is fixed on the cutting seat, and the bottom of the cutting seat is slidably connected to two second Z-axis guide rails, and the second Z-axis guide rails are fixed on the table. A second Z-axis motor is also arranged on the top, the output shaft of the second Z-axis motor is connected with a third screw rod, and the screw rod slide seat of the third screw rod is fixedly connected with the bottom of the material cutting seat.
作为优选,为了方便切割,在所述切料机的前端设置有将铝型材前端进行定位的固定组件,所述的固定组件包括两根第二X轴导轨和X轴气缸,在两根第二X轴导轨之间滑动连接有固定滑座,在固定滑座上固定有两个Z轴气缸,每一个Z轴气缸上固定有与铝型材相抵的定位板,所述X轴气缸的活塞杆与固定滑座固定连接。As a preference, in order to facilitate cutting, a fixing assembly for positioning the front end of the aluminum profile is provided at the front end of the cutting machine. The fixing assembly includes two second X-axis guide rails and an X-axis cylinder. A fixed sliding seat is slidably connected between the X-axis guide rails, and two Z-axis cylinders are fixed on the fixed sliding seats. Each Z-axis cylinder is fixed with a positioning plate against the aluminum profile. The piston rod of the X-axis cylinder is connected to the The fixed slider is fixedly connected.
(三)有益效果(3) Beneficial effects
本实用新型提供的一种钻攻切一体机的技术效果是:通过本结构设置能够实现一机同时实现打孔、攻牙以及切割的过程,在操作时,只需要一个工人即可,降低人工成本,提高工作效率。The technical effect of the drilling, tapping and cutting integrated machine provided by the utility model is: through the configuration of this structure, the process of drilling, tapping and cutting can be realized by one machine at the same time, and only one worker is needed during operation, reducing labor cost and improve work efficiency.
附图说明Description of drawings
图1为本实施例1中一种钻攻切一体机的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a drilling, tapping and cutting machine in Example 1;
图2为本实施例1中一种钻攻切一体机无安装下机架以及保护罩时的结构示意图;Fig. 2 is a schematic structural view of a drilling, tapping and cutting machine without a lower frame and a protective cover in Example 1;
图3为本实施例2中其中一块挡板的俯视图;Fig. 3 is a top view of one of the baffles in Embodiment 2;
图4为本实施例3中一种钻攻切一体机无安装下机架以及保护罩时的结构示意图。Fig. 4 is a schematic structural diagram of a drilling, tapping and cutting integrated machine without a lower frame and a protective cover in the third embodiment.
附图标记中:Among the reference signs:
下机架1、台面1-1、控制柜2、钻孔机3、攻牙机4、切料机5、输送机构6、台面1-1、压料机构7、压料座8、送料气缸9、压料架10、铝型材11、下压气缸33、压料块12、限位组件13、限位座14、推动气缸15、挡板16、 L型压料板32、第一XZ轴驱动机构17、第二XZ轴驱动机构18、X轴连接板 19、Z轴连接板20、X轴驱动电机21、Z轴驱动电机22、X轴向导轨23、Z轴向导轨24、固定支架25、第一丝杆26、第二丝杆27、切料座28、第二Z轴导轨29、第二Z轴电机30、第三丝杆31、第二X轴导轨39、固定滑座34、Z 轴气缸35、定位板36、X轴气缸37、硅胶条38。Lower frame 1, table top 1-1,
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are Some embodiments of the utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the scope of protection of the present utility model.
实施例1Example 1
如图1-图2所示,本实用新型提供的一种实施例:一种钻攻切一体机,包括下机架1、控制柜2、钻孔机3和攻牙机4以及切料机5,所述下机架1 的左侧设置有输送机构6,所述下机架1包括台面1-1,在台面1-1上从左到右依次设置有钻孔机3、攻牙机4以及切料机5,在所述台面1-1上设置有用于放置铝型材11的输送机构6以及位于输送机构6侧边的压料机构7,所述的压料机构7包括压料座8,在压料座8的上方固定有送料气缸9,所述送料气缸9的活塞杆上固定有压料架10,所述压料架10位于铝型材11上方,压料架10的上方固定有下压气缸33,所述下压气缸33的活塞杆上固定有位于铝型材11上方的压料块12,所述钻孔机3、攻牙机4以及切料机5位于所述输送机构6的后端,在所述输送机构6的前端设置有一个以上对铝型材11进行限位的限位组件13,所述铝型材11沿x轴方向进行传输,在所述的台面1-1 上设置有保护罩1-2,所述控制柜2固定在保护罩1-2前端。As shown in Fig. 1-Fig. 2, an embodiment provided by the utility model: a drilling, tapping and cutting integrated machine, including a lower frame 1, a
所述的输送机构6包括输送架6-1以及一个以上转动连接在所述的输送架6-1上的输送滚轮6-2。工作原理:本结构由输送机构6将铝型材11输送到台面1-1上,然后此时压料机构7中送料气缸9工作,将铝型材11往后端稍微移动一些,保证推到靠近钻孔机3,此时钻孔机3工作对铝型材11进行钻孔,在打孔过程中,下压气缸33工作,利用压料块12对产品进行下压处理,方便打孔定位,同时由于铝型材11部分还放置在输送机构6上,在输送机构6的作用下往前移动后,通过攻牙机4对铝型材11进行攻牙,再继续往前移动后,通过切料机5对产品进行切料,因此通过本结构设置能够实现一机同时实现打孔、攻牙以及切割的过程,在操作时,只需要一个工人即可,降低人工成本,提高工作效率,而且在打孔或攻牙过程中对工件进行定位,避免工件随意移动影响打孔或攻牙效果。The
作为优选,所述的限位组件13包括限位座14,在所述限位座14的上方固定有推动气缸15,所述推动气缸15的活塞杆上固定有挡板16,工作时,通过推动气缸15驱动挡板16工作,将输送机构6输送过来的铝型材11进行限位挡住。As a preference, the
作为优选,在其中一个限位座14的上方设置有下方与铝型材11上表面相抵的L型压料板32。As a preference, an L-
作为优选,在所述攻牙机4与台面1-1之间设置有第一XZ轴驱动机构17,所述钻孔机3与台面1-1之间设置有第二XZ轴驱动机构18,所述第二XZ轴驱动机构18与第一XZ轴驱动机构17结构一致均包括X轴连接板19、轴连接板20、X轴驱动电机21、Z轴驱动电机22、X轴向导轨23、Z轴向导轨24以及固定支架25,所述的X轴连接板19固定在下机架1台面1-1上,在所述X 轴连接板19上设置有两根X轴向导轨23以及X轴驱动电机21,所述X轴驱动电机21的输出轴固定有一根第一丝杆26,所述第一丝杆26上的丝杆滑座固定在轴连接板20的底部,所述轴连接板20与两根X轴向导轨23滑动连接,在所述轴连接板20上设置有两根Z轴向导轨24以及Z轴驱动电机22,所述 Z轴驱动电机22的输出轴固定有一根第二丝杆27,所述第二丝杆27上的丝杆滑座固定在固定支架25的底部,所述固定支架25与两根Z轴向导轨24滑动连接,所述攻牙机4和钻孔机3固定在对应的一个固定支架25上,上述结构设置能够调节对应的攻牙机4或钻孔机3进行X轴和Z轴方向的移动,使得工作方位更加灵活。Preferably, a first XZ
作为优选,所述切料机5的底部固定在切料座28上,所述切料座28的底部滑动连接在两根第二Z轴导轨29上,所述第二Z轴导轨29固定在台面1-1上,在台面1-1上还设置有第二Z轴电机30,所述第二Z轴电机30的输出轴连接有第三丝杆31,所述第三丝杆31的丝杆滑座与所述切料座28的底部固定连接,工作时,在切割过程中,利用第二Z轴电机30推动丝杆工作,带动切料座28沿着Z轴移动,来调节切料机5的位置,方便切料。As preferably, the bottom of the
实施例2Example 2
如图3所示,本实用新型提供的一种实施例:一种钻攻切一体机,作为优选,在所述挡板16的一面设置有朝向铝型材11侧边的硅胶条38,所述硅胶条为三角形凸起结构,通过在挡板16的一面设置有朝向铝型材11侧边的硅胶条38提高与铝型材11接触时的摩擦力,进一步提高对铝型材11夹紧效果。As shown in Figure 3, an embodiment provided by the utility model: a drilling, tapping and cutting machine, as a preference, on one side of the
实施例3Example 3
如图4所示,本实用新型提供的一种实施例:一种钻攻切一体机,作为优选,为了方便切割,在所述切料机5的前端设置有将铝型材11前端进行定位的固定组件,所述的固定组件包括两根第二X轴导轨39和X轴气缸37,在两根第二X轴导轨39之间滑动连接有固定滑座34,在固定滑座34上固定有两个Z轴气缸35,每一个Z轴气缸35上固定有与铝型材11相抵的定位板36,所述X轴气缸37的活塞杆与固定滑座34固定连接,工作时,驱动X轴气缸 37工作带动固定滑座34沿着X轴方向,并驱动Z轴气缸35工作,保证定位板36与铝型材11一面接触时,将铝型材11进行限位固定,方便后方的切料机5对铝型材11进行快速切割,避免切割时,铝型材11由于未被限位而随意向前端移动,进一步影响切割效果。As shown in Figure 4, an embodiment provided by the utility model: a drilling, tapping and cutting integrated machine, as a preference, in order to facilitate cutting, the front end of the cutting
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without any creative efforts.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention. and range.
Claims (7)
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| CN202221761850.XU CN217832660U (en) | 2022-07-08 | 2022-07-08 | A drilling, tapping and cutting machine |
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