CN217831099U

CN217831099U - Simple structure's convenient pipeline scale removal send-receiver device

Info

Publication number: CN217831099U
Application number: CN202221520419.6U
Authority: CN
Inventors: 曾永杰; 赵建强; 常文; 邓建林; 董军民; 刘海波; 贺旭然; 方轲; 王晨; 黄雨丰; 宋玉国; 李发俊; 孙晓军; 梁斌; 吴振军; 王伟平
Original assignee: Baotou Iron and Steel Group Co Ltd
Current assignee: Baotou Iron and Steel Group Co Ltd
Priority date: 2022-06-16
Filing date: 2022-06-16
Publication date: 2022-11-18
Anticipated expiration: 2032-06-16

Abstract

The utility model discloses a simple structure convenient pipeline scale removal send-receiver device, including pipeline scale removal mechanism and ball serving barrel mechanism, pipeline scale removal mechanism includes former pipe-line system, former pipe-line system installs control valve A, ball serving barrel mechanism, filter and control valve B in proper order, the intercommunication has the sewage pipes between ball serving barrel mechanism and the filter, install control valve C on the sewage pipes in proper order and receive the ball cage, the one end that sewage pipes deviates from former pipe-line system is provided with the sludge impoundment, ball serving barrel mechanism includes main barrel body and clearance ball, the inside cavity of main barrel body, the symmetrical welding of main barrel body bottom has the backup pad, only needs to control spheroidal removal of a small amount of valve just can be controlled to realize the clearance of pipeline inside, the ball serving device self-driven function that uses in the whole scale removal system simultaneously, carries out spacing back to the spheroid through the manual work, after the medium of ball serving device inside reaches certain pressure, automatic ball serving.

Description

Simple structure's convenient pipeline scale removal send-receiver device

Technical Field

The utility model belongs to the technical field of the pipeline scale removal, concretely relates to simple structure convenient pipeline scale removal send-receiver device.

Background

With the development of industrial technology, long-distance cross-country ore pulp pipelines have gradually replaced road transportation due to the characteristics of low operation cost and the like. Although the cross-country ore pulp pipeline has the advantages of small occupied area, no damage to the environment during construction, no noise and dust pollution, and the like, in industrial production, the scaling inside the equipment and the pipeline caused by metal corrosion, inorganic salt crystallization, organic substance polymerization, solid particle deposition and the like is inevitable. The production and the accumulation of dirt lead to pipeline on-way resistance loss increase, the flow reduces, pipeline pressure risees, ore pulp conveying capacity descends, seriously influence ore pulp pipeline normal operating, current pipeline scale removal device is gone on through inside a spheroid removal the same with the pipeline internal diameter, through a plurality of valve control spheroid moving direction, but the complex operation is comparatively loaded down with trivial details complicated, thereby the cost of the scale removal of increase, and the medium of pipeline inside when clearing up is not full of the clearance down spheroid probably takes place to remove, thereby lead to when getting into the pipeline depths, spheroidal removal pressure is not enough, lead to clearing up the effect not good.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a simple structure is convenient pipeline scale removal send-receiver device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a simple structure convenient pipeline scale removal send-receiver device, includes pipeline scale removal mechanism and service barrel mechanism, pipeline scale removal mechanism includes former pipe-line system, former pipe-line system installs control valve A, service barrel mechanism, filter and control valve B in proper order, the intercommunication has the sewage pipes between service barrel mechanism and the filter, install control valve C in proper order on the sewage pipes and receive the ball cage, the one end that sewage pipes deviates from former pipe-line system is provided with the sludge impoundment, service barrel mechanism includes the main barrel body and clearance ball, the inside cavity of main barrel body, the symmetrical welding of main barrel body bottom has the backup pad, the back shroud is installed through the round pin axle to main barrel body one end, just the main barrel body other end is connected with the connecting cylinder, the connecting cylinder link up with main barrel body is inside, the one end top that the main barrel body is close to the back shroud is provided with the medium admission pipe, the medium admission pipe link up with main barrel body is inside, main barrel body and connecting cylinder upper surface are provided with the headstock, the headstock is close to the inside intercommunication hole of having seted up of main barrel, the slide bar to link up with main barrel body, headstock inside slidable mounting has the intercommunicating pore.

Preferably, slide bar one end is provided with the slide, just the slide other end is provided with straight toothed bar, the slide slides in the inside of intercommunicating pore, slide bar surface cover is equipped with spring A, spring A arranges the intercommunicating pore inside in, spring A contacts with slide a side surface.

Preferably, a gear is vertically installed inside one end, close to the connecting cylinder, of the power box through a bearing, and the straight toothed bar is meshed with the upper half part of the gear.

Preferably, the excircle cambered surface of connecting cylinder is provided with the spacing case symmetrically, the headstock with two equal slidable mounting has the arc ratch between the connecting cylinder.

Preferably, two arc ratch upper end all with gear lower half intermeshing, the one end that the arc ratch deviates from the gear is arranged in inside the stop box, the one end that the arc ratch deviates from the gear sets up to the inclined plane.

Preferably, the inside slidable mounting of spacing box has the gag lever post, just the gag lever post runs through spacing box and connecting cylinder, gag lever post one end is provided with the palm, the gag lever post outside is arranged in to the palm, spacing hole has evenly been seted up to the gag lever post upper surface, arc ratch tip and spacing downthehole size looks adaptation.

Preferably, the gag lever post surface cover is equipped with spring B, the spacing case outside is arranged in to spring B, spring B one end contacts with palm board side surface, inside the connecting cylinder was arranged in to the clearance ball, just clearance ball and two the gag lever post surface contacts.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides a simple structure convenient pipeline scale removal send-receiver device only needs to control the removal that spheroidal just can be controlled to a small amount of valve to the realization is to the clearance of pipeline inside, and the service robot self-driven function that uses in the whole scale removal system simultaneously carries out spacing back to the spheroid through the manual work, after the medium of service robot inside reaches certain pressure, and automatic service is in order to guarantee that the spheroid is carrying out the sufficient power that has of work, and this device simple structure is high-efficient.

Drawings

FIG. 1 is a schematic view of the connection structure of the present invention;

FIG. 2 is a schematic view of the overall structure of the service barrel of the present invention;

FIG. 3 is a longitudinal front sectional view of the main cylinder of the present invention;

FIG. 4 is a schematic cross-sectional structure view of the connecting cylinder and the power box of the present invention;

fig. 5 is an enlarged view of the area a of fig. 3 according to the present invention.

In the figure: 1. a pipeline descaling mechanism; 101. an original pipeline system; 102. a control valve A; 103. a filter plate; 104. a control valve B; 105. a control valve C; 106. collecting a ball cage; 107. a sludge tank; 108. a blowdown pipeline; 2. a ball serving barrel mechanism; 201. a main cylinder; 202. a support plate; 203. a connecting cylinder; 204. a rear cover plate; 205. a media inlet tube; 206. a power box; 207. a communicating hole; 208. a slide bar; 209. a slide plate; 210. a straight toothed bar; 211. a spring A; 212. a gear; 213. a limiting box; 214. an arc-shaped toothed bar; 215. a limiting rod; 216. a hand plate; 217. a spring B; 218. a limiting hole; 219. and (5) cleaning the balls.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a simple structure convenient pipeline scale removal send-receiver device, including pipeline scale removal mechanism 1 and service cylinder mechanism 2, pipeline scale removal mechanism 1 includes former pipe-line system 101, former pipe-line system 101 installs control valve A102 in proper order, service cylinder mechanism 2, filter 103 and control valve B104, it has sewage pipes 108 to communicate between service cylinder mechanism 2 and the filter 103, install control valve C105 and receipts ball cage 106 on the sewage pipes 108 in proper order, sewage pipes 108 deviates from the one end of former pipe-line system 101 and is provided with sludge impoundment 107, service cylinder mechanism 2 includes main barrel 201 and clearance ball 219, main barrel 201 is inside hollow, the symmetrical welding in main barrel 201 bottom has backup pad 202, back shroud 204 is installed through the round pin axle to main barrel 201 one end, and the main barrel 201 other end is connected with connecting cylinder 203, connecting cylinder 203 and the inside intercommunication hole of main barrel 201 link up, the one end top that main barrel 201 is close to back shroud 204 is provided with medium admission pipe 205, medium admission pipe 205 and the inside of main barrel 201 link up with the main barrel, main barrel 201 and connecting cylinder 203 upper surface sets up power box 206, the inside of power box 206 has seted up 208 and the inside of intercommunicating hole 207, the sliding connection rod 201, the sliding block 201 is installed with the inside of main barrel 201.

In order to ensure that the sliding rod 208 can be driven to move after the medium in the main cylinder 201 is full, and simultaneously ensure that the sliding rod 208 is arranged at the leftmost side of the stroke under the condition that the medium is not full, in the embodiment, preferably, one end of the sliding rod 208 is provided with a sliding plate 209, the other end of the sliding rod 208 is provided with a straight toothed bar 210, the sliding plate 209 slides in the communication hole 207, the surface of the sliding rod 208 is sleeved with a spring a211, the spring a211 is arranged in the communication hole 207, and the spring a211 is in contact with one side surface of the sliding plate 209.

In order to simultaneously drive the two arc-shaped toothed bars 214 to move through an internal mechanism, and the two arc-shaped toothed bars 214 have the same movement distance and opposite movement directions, in this embodiment, preferably, a gear 212 is vertically installed inside one end of the power box 206 close to the connecting cylinder 203 through a bearing, the straight toothed bar 210 is engaged with the upper half of the gear 212, the limiting boxes 213 are symmetrically arranged on the outer arc surface of the connecting cylinder 203, and the arc-shaped toothed bars 214 are installed between the power box 206 and the two connecting cylinders 203 in a sliding manner.

The inclined plane through arc gear 214 bottom can guarantee that gag lever post 215 can not receive the hindrance when getting into, and in this embodiment, it is preferred that, two arc gear 214 upper ends all with gear 212 lower half intermeshing, inside spacing case 213 was arranged in to the one end that arc gear 214 deviates from gear 212, the one end that arc gear 214 deviates from gear 212 sets up to the inclined plane.

In order to ensure that the limiting rod 215 can move inwards to limit the cleaning ball 219, in this embodiment, preferably, the limiting rod 215 is slidably mounted inside the limiting box 213, the limiting rod 215 penetrates through the limiting box 213 and the connecting cylinder 203, a hand plate 216 is arranged at one end of the limiting rod 215, the hand plate 216 is arranged outside the limiting box 213, limiting holes 218 are uniformly formed in the upper surface of the limiting rod 215, and the end of the arc-shaped toothed rod 214 is matched with the inner size of the limiting holes 218.

In order to ensure that the limiting rod 215 can be returned by the spring B217 with a previous force when the pressure of the medium inside the main cylinder 201 is reached, in the embodiment, it is preferable that the surface of the limiting rod 215 is sleeved with the spring B217, the spring B217 is arranged outside the limiting box 213, one end of the spring B217 is in contact with one side surface of the hand plate 216, the cleaning ball 219 is arranged inside the connecting cylinder 203, and the cleaning ball 219 is in contact with the surfaces of the two limiting rods 215.

The utility model discloses a theory of operation and use flow: after the utility model is installed, firstly checking the installation fixation and safety protection of the utility model, then using, when the original pipeline system 101 needs to be cleaned, opening the control valve A102, closing the control valve B104, opening the control valve C105, then opening the back cover plate 204, placing the cleaning ball 219 in the connecting cylinder 203, firstly manually pressing the hand plate 216 inwards, driving the spring B217 to move to the central position of the connecting cylinder 203 and enter the connecting cylinder 203, at this time, the spring B217 receives the extrusion force, because the end of the arc-shaped toothed bar 214 is an inclined plane, the entering of the limit rod 215 can not be obstructed, meanwhile, because the gravity of the arc-shaped toothed bar 214 and the existence of the spring A211 can be matched with the limit hole 218, the limit rod 215 is prevented from being separated, even if the pressure applied to the hand plate 216 is loosened, the limit rod 215 can not return, because the sliding plate 209 is not extruded, therefore, the gear 212 is not subjected to any force, the operation of the mechanism is not affected, the cleaning ball 219 is hindered by the two limiting rods 215 to be incapable of moving after entering the connecting cylinder 203, then the rear cover plate 204 is closed, the medium is introduced into the main cylinder 201 through the medium inlet pipe 205, the medium in the main cylinder 201 is gradually increased, meanwhile, a pushing force is applied to the cleaning ball 219, but the cleaning ball 219 cannot move at the moment, when the main cylinder 201 is filled with the medium, the cleaning ball enters the communicating hole 207 and extrudes the sliding plate 209, so that the sliding plate 209 moves towards the right side, at the moment, the spring A211 is subjected to extrusion and accumulation force, the sliding plate 209 moves, the sliding rod 208 also moves towards the right, the gear 212 rotates by the matching of the straight toothed rod 210 and the gear 212, and the two arc toothed rods 214 are symmetrically meshed with the lower half part of the gear 212, so that the gear 212 rotates, the arc-shaped toothed bars 214 can move at a certain angle, and the internal mechanism enables the ends of the two arc-shaped toothed bars 214 to be lifted and not limited by the limiting holes 218 when the sliding plate 209 moves, the limiting rods 215 and the hand plates 216 move outwards due to the previous accumulation force of the springs B217, so that the ends of the two arc-shaped toothed bars are not limited by the cleaning balls 219, at the moment, the cleaning balls 219 can enter the original pipeline system 101 through the connecting cylinder 203, and due to the closing of the control valve B104 and the existence of the filter plate 103, the cleaning balls 219 and the internal dirt can enter the ball collecting cage 106 and the sludge tank 107 through the control valve C105.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a simple structure convenient pipeline scale removal send-receiver device, includes pipeline scale removal mechanism (1) and service barrel mechanism (2), its characterized in that: the pipeline descaling mechanism (1) comprises an original pipeline system (101), a control valve A (102), a ball serving barrel mechanism (2), a filter plate (103) and a control valve B (104) are sequentially installed on the original pipeline system (101), a sewage pipeline (108) is communicated between the ball serving barrel mechanism (2) and the filter plate (103), a control valve C (105) and a ball collecting cage (106) are sequentially installed on the sewage pipeline (108), a sludge pond (107) is arranged at one end of the sewage pipeline (108) deviating from the original pipeline system (101), the ball serving barrel mechanism (2) comprises a main barrel body (201) and cleaning balls (219), the main barrel body (201) is hollow, a support plate (202) is symmetrically welded at the bottom of the main barrel body (201), a rear cover plate (204) is installed at one end of the main barrel body (201) through a pin shaft, a connecting barrel (203) is connected at the other end of the main barrel body (201), the connecting barrel (203) and the main barrel body (201) are connected, a medium inlet pipe (205) is arranged at the top of the main barrel body (201) and a connecting box (205) and a connecting box (206) are arranged on the upper surface of the main barrel body (201), a communicating hole (207) is formed in one end, close to the main cylinder body (201), of the power box (206), the communicating hole (207) is communicated with the interior of the main cylinder body (201), and a sliding rod (208) is installed in the power box (206) in a sliding mode.

2. The descaling transmitting and receiving device for pipelines, which is simple and convenient in structure, according to claim 1, is characterized in that: slide bar (208) one end is provided with slide (209), just slide bar (208) other end is provided with straight toothed bar (210), slide (209) slide in the inside of intercommunicating pore (207), slide bar (208) surface cover is equipped with spring A (211), inside intercommunicating pore (207) was arranged in to spring A (211), spring A (211) contacted with slide (209) side surface.

3. The descaling pipeline transceiver device with simple and convenient structure as claimed in claim 2, wherein: a gear (212) is vertically arranged in one end of the power box (206) close to the connecting cylinder (203) through a bearing, and the straight-tooth rod (210) is meshed with the upper half part of the gear (212).

4. The descaling pipeline transceiver device with simple and convenient structure as claimed in claim 3, wherein: the connecting cylinder (203) outer arc surface symmetry is provided with spacing case (213), headstock (206) and two equal slidable mounting has arc ratch (214) between connecting cylinder (203).

5. The descaling pipeline transceiver device with simple and convenient structure as claimed in claim 4, wherein: two arc ratch (214) upper end all with gear (212) lower half intermeshing, limit case (213) are arranged in to the one end that arc ratch (214) deviate from gear (212) inside, the one end that arc ratch (214) deviate from gear (212) sets up to the inclined plane.

6. The descaling pipeline transceiver device with simple and convenient structure as claimed in claim 5, wherein: spacing case (213) inside slidable mounting has gag lever post (215), just gag lever post (215) run through spacing case (213) and connecting cylinder (203), gag lever post (215) one end is provided with palm (216), spacing case (213) outside is arranged in palm (216), spacing hole (218) have evenly been seted up to gag lever post (215) upper surface, arc ratch (214) tip and spacing hole (218) inside dimension looks adaptation.

7. The descaling pipeline transceiver device with simple and convenient structure as claimed in claim 6, wherein: the utility model discloses a spacing case (213) outside is arranged in to gag lever post (215) surface cover is equipped with spring B (217), spacing case (213) outside is arranged in to spring B (217), spring B (217) one end contacts with hand board (216) a side surface, inside connecting cylinder (203) is arranged in to clearance ball (219), just clearance ball (219) and two gag lever post (215) surface contacts.