CN217820551U - Anti-interference frequency converter data acquisition device - Google Patents
Anti-interference frequency converter data acquisition device Download PDFInfo
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- CN217820551U CN217820551U CN202221417478.0U CN202221417478U CN217820551U CN 217820551 U CN217820551 U CN 217820551U CN 202221417478 U CN202221417478 U CN 202221417478U CN 217820551 U CN217820551 U CN 217820551U
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Abstract
本实用新型公开了一种抗干扰的变频器数据采集装置,包括屏蔽盒、屏蔽罩、安装架、排线管、滤波层和连接条,所述屏蔽盒上端套接有屏蔽罩,所述屏蔽盒与屏蔽罩均由外壳、滤波层和屏蔽层构成,所述屏蔽盒两端外壁均嵌入安装有等距分布的排线管,所述排线管内壁均设置有呈圆形阵列分布的弹片,所述屏蔽盒底端内壁贴合有绝缘层,所述绝缘层上表面设置有安装架和端子排,所述屏蔽盒上端外壁与屏蔽罩底端外壁均设置有连接条,所述连接条表面插接有均匀分布的第一螺栓,所述第一螺栓外壁套接有铜片。本实用新型可将变频器采集数据用的霍尔传感器置于安装架上,屏蔽盒与屏蔽罩可对霍尔传感器进行全面有效的屏蔽,起到更好的抗干扰效果。
The utility model discloses an anti-interference frequency converter data acquisition device, which comprises a shielding box, a shielding cover, a mounting frame, a cable pipe, a filter layer and a connecting strip, the upper end of the shielding box is sleeved with a shielding cover, and the shielding Both the box and the shielding cover are composed of a shell, a filter layer and a shielding layer. The outer walls of both ends of the shielding box are embedded with cable tubes distributed equidistantly, and the inner walls of the cable tubes are provided with shrapnel distributed in a circular array. , the inner wall of the bottom end of the shielding box is bonded with an insulating layer, the upper surface of the insulating layer is provided with a mounting bracket and a terminal block, the outer wall of the upper end of the shielding box and the outer wall of the bottom end of the shielding case are provided with connecting strips, and the connecting strips Evenly distributed first bolts are plugged on the surface, and copper sheets are sleeved on the outer wall of the first bolts. The utility model can place the Hall sensor used for collecting data by the frequency converter on the installation frame, and the shielding box and the shielding cover can fully and effectively shield the Hall sensor, thereby achieving better anti-interference effect.
Description
技术领域technical field
本实用新型涉及变频器应用技术领域,具体为一种抗干扰的变频器数据采集装置。The utility model relates to the technical field of frequency converter applications, in particular to an anti-interference frequency converter data acquisition device.
背景技术Background technique
变频器是利用电力半导体器件的通断作用,将工频电源变换为另一频率的电能控制装置能实现对交流异变频器步电机的软起动、变频调速、提高运转精度、改变功率因素、过流/过压/过载保护等功能。变频器在数据采集时,大多采用霍尔传感器的方式来测量电压和电流,但是在应用于电机的数据检测时,由于电机运行会产生磁场,并且变频器所产生的脉冲,均会对霍尔传感器的使用带来影响,因此,需要对霍尔传感器的工作环境进行抗干扰措施。The frequency converter is a power control device that uses the on-off function of power semiconductor devices to convert the power frequency power supply into another frequency. It can realize the soft start of the asynchronous motor of the AC inverter, frequency conversion speed regulation, improve operation accuracy, change power factor, Overcurrent/overvoltage/overload protection and other functions. When the frequency converter is collecting data, most of them use the Hall sensor to measure the voltage and current. However, when it is applied to the data detection of the motor, the magnetic field will be generated due to the operation of the motor, and the pulse generated by the frequency converter will affect the Hall sensor. The use of the sensor has an impact, therefore, it is necessary to take anti-interference measures for the working environment of the Hall sensor.
现有的电磁屏蔽方式大多采用包裹式,用来对精密电子仪器进行抗干扰,但是在实际使用过程中,单一的包裹式抗干扰效果仅能起到部分抗干扰的作用,在复杂的使用环境下,缺少一种有效的霍尔传感器抗干扰措施。Most of the existing electromagnetic shielding methods adopt the wrapping type, which is used to resist interference to precision electronic instruments. However, in the actual use process, the single wrapping type anti-interference effect can only play a part of the anti-interference effect. However, there is a lack of an effective anti-jamming measure for the Hall sensor.
实用新型内容Utility model content
本实用新型的目的在于提供一种抗干扰的变频器数据采集装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an anti-interference frequency converter data acquisition device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种抗干扰的变频器数据采集装置,包括屏蔽盒、屏蔽罩、安装架、排线管、滤波层和连接条,所述屏蔽盒上端套接有屏蔽罩,所述屏蔽盒与屏蔽罩均由外壳、滤波层和屏蔽层构成,所述滤波层位于外壳和屏蔽层之间,所述屏蔽盒两端外壁均嵌入安装有等距分布的排线管,所述排线管内壁均设置有呈圆形阵列分布的弹片,所述屏蔽盒底端内壁贴合有绝缘层,所述绝缘层上表面设置有安装架和端子排,所述屏蔽盒上端外壁与屏蔽罩底端外壁均设置有连接条,所述连接条表面插接有均匀分布的第一螺栓,所述第一螺栓外壁套接有铜片。In order to achieve the above purpose, the utility model provides the following technical solutions: an anti-interference frequency converter data acquisition device, including a shielding box, a shielding cover, a mounting frame, a cable tube, a filter layer and a connecting strip, and the upper end of the shielding box is covered A shielding cover is connected, and the shielding box and the shielding cover are both composed of a shell, a filter layer and a shielding layer. The filter layer is located between the shell and the shielding layer. The cable tube, the inner wall of the cable tube is provided with shrapnel distributed in a circular array, the inner wall of the bottom end of the shielding box is attached with an insulating layer, and the upper surface of the insulating layer is provided with a mounting frame and a terminal block. Both the outer wall of the upper end of the shielding box and the outer wall of the bottom end of the shielding case are provided with connecting strips, and evenly distributed first bolts are inserted on the surface of the connecting strips, and the outer walls of the first bolts are socketed with copper sheets.
优选的,所述端子排位于安装架两侧,且端子排与排线管位移相对应。Preferably, the terminal row is located on both sides of the installation frame, and the terminal row corresponds to the displacement of the cable tube.
优选的,所述屏蔽层位于屏蔽盒和屏蔽罩内壁,所述滤波层内部设置有均匀分布的通孔。Preferably, the shielding layer is located on the inner wall of the shielding box and the shielding case, and uniformly distributed through holes are arranged inside the filtering layer.
优选的,所述铜片连接有接地线。Preferably, the copper sheet is connected with a ground wire.
优选的,所述屏蔽盒上端外壁与屏蔽罩下端内壁均开设有相嵌合的嵌合槽。Preferably, the outer wall of the upper end of the shielding box and the inner wall of the lower end of the shielding case are both provided with fitting grooves for fitting.
优选的,所述排线管背离屏蔽盒一端外壁转动插接有对称分布的第二螺栓。Preferably, symmetrically distributed second bolts are rotatably inserted into the outer wall of the end of the cable conduit away from the shielding box.
与现有技术相比,本实用新型的有益效果是:本实用新型可将变频器采集数据用的霍尔传感器定位在安装架上,电机、变频器与霍尔传感器之间的连接线路通过排线管和端子排进行连接,采用屏蔽盒与屏蔽罩结合的方式,将霍尔传感器所在环境与外界环境进行隔离,配合外壳、滤波层和屏蔽层分别将外界电磁干扰和脉冲干扰进行消除,有效解决了霍尔传感器在电磁干扰环境中,测量数据出现偏差的问题,保障了变频器的数据采集有效性;同时排线管中可通过弹片对线路进行挤压,实现线路的定位,配合第二螺栓的旋进,可缩小弹片之间的间距,进一步提高线路在排线管中的稳定性。Compared with the prior art, the beneficial effect of the utility model is that the utility model can position the Hall sensor used for data collection by the frequency converter on the installation frame, and the connecting lines between the motor, the frequency converter and the Hall sensor can pass through the row The wire tube and the terminal block are connected, and the combination of the shielding box and the shielding cover is used to isolate the environment where the Hall sensor is located from the external environment, and cooperate with the shell, filter layer and shielding layer to eliminate external electromagnetic interference and pulse interference respectively, effectively It solves the problem of the deviation of the measurement data of the Hall sensor in the electromagnetic interference environment, and ensures the effectiveness of the data collection of the frequency converter; at the same time, the shrapnel can be used to squeeze the line in the cable tube to realize the positioning of the line, and cooperate with the second The screwing in of the bolts can reduce the distance between the shrapnels and further improve the stability of the lines in the cable tube.
附图说明Description of drawings
图1为本实用新型的主剖视结构示意图;Fig. 1 is the main sectional structure schematic diagram of the utility model;
图2为本实用新型的屏蔽盒与屏蔽罩局部剖视结构示意图;Fig. 2 is a partial cross-sectional structural schematic diagram of the shielding box and the shielding cover of the present invention;
图3为本实用新型的排线管剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the cable conduit of the present invention.
图中:1、屏蔽盒;2、屏蔽罩;3、绝缘层;4、安装架;5、端子排;6、接地线;7、排线管;8、外壳;9、滤波层;10、屏蔽层;11、第一螺栓;12、铜片;13、连接条;14、嵌合槽;15、通孔;16、弹片;17、第二螺栓。In the figure: 1. Shielding box; 2. Shielding cover; 3. Insulation layer; 4. Mounting frame; 5. Terminal block; 6. Grounding wire; 7. Cable tube; 8. Shell; 9. Filter layer; Shielding layer; 11, first bolt; 12, copper sheet; 13, connecting strip; 14, fitting groove; 15, through hole; 16, shrapnel; 17, second bolt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, should not be construed as limitations on the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参阅图1至图3,本实用新型提供的一种实施例:一种抗干扰的变频器数据采集装置,包括屏蔽盒1、屏蔽罩2、安装架4、排线管7、滤波层9和连接条13,屏蔽盒1上端套接有屏蔽罩2,屏蔽盒1上端外壁与屏蔽罩2下端内壁均开设有相嵌合的嵌合槽14,屏蔽盒1与屏蔽罩2均由外壳8、滤波层9和屏蔽层10构成,滤波层9位于外壳8和屏蔽层10之间,屏蔽层10位于屏蔽盒1和屏蔽罩2内壁,滤波层9内部设置有均匀分布的通孔15,屏蔽盒1两端外壁均嵌入安装有等距分布的排线管7,排线管7内壁均设置有呈圆形阵列分布的弹片16,排线管7背离屏蔽盒1一端外壁转动插接有对称分布的第二螺栓17,工作人员可将变频器采集数据用的霍尔传感器定位在安装架4上,并将电机、变频器与霍尔传感器之间的连接线路通过排线管7和端子排5进行连接,排线管7中可通过弹片16对线路进行挤压,实现线路的定位,配合第二螺栓17的旋进,可缩小弹片16之间的间距,进一步提高线路在排线管7中的稳定性。Please refer to Figure 1 to Figure 3, an embodiment provided by the utility model: an anti-interference frequency converter data acquisition device, including a
屏蔽盒1底端内壁贴合有绝缘层3,绝缘层3上表面设置有安装架4和端子排5,端子排5位于安装架4两侧,且端子排5与排线管7位移相对应,屏蔽盒1上端外壁与屏蔽罩2底端外壁均设置有连接条13,连接条13表面插接有均匀分布的第一螺栓11,第一螺栓11外壁套接有铜片12,铜片12连接有接地线6,在霍尔传感器连接完成后,将屏蔽盒1与屏蔽罩2结合,将霍尔传感器所在环境与外界环境进行隔离,配合外壳8、滤波层9和屏蔽层10分别将外界电磁干扰和脉冲干扰进行消除,外壳8通过连接条13和铜片12之间的传导,可通过接地线6实现外壳8的接地,滤波层9中含有通孔15,可将脉冲分散,减少脉冲信号对霍尔传感器造成的干扰,并且屏蔽层10起到了提高电磁屏蔽性的效果,有效解决了霍尔传感器在电磁干扰环境中,测量数据出现偏差的问题,保障了变频器的数据采集有效性。The inner wall of the bottom end of the
工作原理:工作人员可将变频器采集数据用的霍尔传感器定位在安装架4上,并将电机、变频器与霍尔传感器之间的连接线路通过排线管7和端子排5进行连接,排线管7中可通过弹片16对线路进行挤压,实现线路的定位,配合第二螺栓17的旋进,可缩小弹片16之间的间距,进一步提高线路在排线管7中的稳定性。Working principle: The staff can position the Hall sensor used by the frequency converter to collect data on the
在霍尔传感器连接完成后,将屏蔽盒1与屏蔽罩2结合,将霍尔传感器所在环境与外界环境进行隔离,配合外壳8、滤波层9和屏蔽层10分别将外界电磁干扰和脉冲干扰进行消除,外壳8通过连接条13和铜片12之间的传导,可通过接地线6实现外壳8的接地,滤波层9中含有通孔15,可将脉冲分散,减少脉冲信号对霍尔传感器造成的干扰,并且屏蔽层10起到了提高电磁屏蔽性的效果,有效解决了霍尔传感器在电磁干扰环境中,测量数据出现偏差的问题,保障了变频器的数据采集有效性。After the connection of the Hall sensor is completed, the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| CN116990646A (en) * | 2023-08-04 | 2023-11-03 | 江苏征途技术股份有限公司 | High-frequency sensor device with high anti-interference capability |
| CN116990646B (en) * | 2023-08-04 | 2024-04-26 | 江苏征途技术股份有限公司 | High-frequency sensor device with high anti-interference capability |
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