CN217811287U - A bucket for excavating trapezoidal channel - Google Patents
A bucket for excavating trapezoidal channel Download PDFInfo
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- CN217811287U CN217811287U CN202221400705.9U CN202221400705U CN217811287U CN 217811287 U CN217811287 U CN 217811287U CN 202221400705 U CN202221400705 U CN 202221400705U CN 217811287 U CN217811287 U CN 217811287U
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Abstract
Description
技术领域technical field
本实用新型涉及工程机械技术领域,尤其涉及一种用于挖掘梯形沟道的挖斗。The utility model relates to the technical field of engineering machinery, in particular to a bucket used for excavating a trapezoidal trench.
背景技术Background technique
道路施工过程中,常需在道路两侧挖掘边沟,边沟用于汇集和排除路面、路肩及边坡的降水,在道路两侧设置的纵向水沟,是道路路界地表排水设施的组成部分,是坡面排水的设施之一,是道路排水系统不可缺少的一部分。为防止边沟内的积水渗透到路面下方对路基造成侵蚀,边沟常为倒梯形结构,现有技术之中倒梯形边沟的挖掘常为先使用普通的挖掘机挖斗分别挖出直沟和直沟两侧的斜坡,之后再进行人工修边压实,也有使用能够一体挖掘成型的梯形挖斗的情况,但现有技术中的梯形挖斗往往斜边角度不可调整,适用性较差。During the road construction process, it is often necessary to dig side ditches on both sides of the road. The side ditches are used to collect and remove precipitation from the road surface, road shoulders and slopes. The part is one of the slope drainage facilities and an indispensable part of the road drainage system. In order to prevent the accumulated water in the side ditch from infiltrating below the road surface and causing erosion to the subgrade, the side ditch is usually an inverted trapezoidal structure. In the prior art, the excavation of the inverted trapezoidal side ditch is usually firstly excavated by ordinary excavator buckets. The slopes on both sides of the ditches and straight ditches are then artificially trimmed and compacted, and trapezoidal buckets that can be excavated in one piece are also used. However, the trapezoidal buckets in the prior art often cannot adjust the angle of the hypotenuse, so the applicability is relatively low. Difference.
实用新型内容Utility model content
鉴于此,本实用新型的目的在于提供一种用于挖掘梯形沟道的挖斗,解决了现有技术中的梯形挖斗斜边角度不可调整,适用性较差的技术问题。In view of this, the purpose of the utility model is to provide a bucket for excavating trapezoidal trenches, which solves the technical problems of the trapezoidal buckets in the prior art that the slope angle cannot be adjusted and the applicability is poor.
为实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种用于挖掘梯形沟道的挖斗,包括底板、侧板、翼板、顶板和后挡板。侧板设有两块,两块侧板对称设置,分别铰接在底板的两端;翼板设有两块,分别铰接在两块侧板上远离底板的一端,翼板的前端垂直连接有刮板;顶板与两块翼板相连,顶板底面与两块翼板的上表面贴合,顶板上设置有用于与挖掘机的机械臂相连的吊耳;后挡板包括第一板块和两个第二板块,第一板块与底板连接,两个第二板块分别与两块侧板连接,所述第一板块和两个第二板块在第一板块的厚度方向相互交错设置,第二板块与第一板块滑动装配并通过锁紧螺栓锁紧固定;底板、两块侧板以及顶板围成挖斗内腔;在侧板的转动范围内,后挡板能始终将挖斗内腔的腔底封堵。A bucket for excavating a trapezoidal trench includes a bottom plate, a side plate, a wing plate, a top plate and a rear baffle. There are two side plates, which are arranged symmetrically and are respectively hinged at both ends of the bottom plate; there are two wing plates, which are respectively hinged at the end of the two side plates away from the bottom plate, and the front end of the wing plate is vertically connected with a scraper The top plate is connected with the two wing plates, the bottom surface of the top plate is attached to the upper surface of the two wing plates, and the lifting lugs for connecting with the mechanical arm of the excavator are arranged on the top plate; the tailgate includes the first plate and two second plates. Two plates, the first plate is connected to the bottom plate, and the two second plates are respectively connected to the two side plates, the first plate and the two second plates are arranged alternately in the thickness direction of the first plate, the second plate is connected to the second plate One plate is slidably assembled and locked and fixed by locking bolts; the bottom plate, two side plates and the top plate enclose the inner cavity of the bucket; within the rotation range of the side plates, the rear baffle can always seal the bottom of the inner cavity of the bucket Blocking.
上述技术方案的有益效果是:两块侧板与底板铰接,转动侧板即可调节该梯形挖斗的斜边角度,且在侧板转动的同时,该挖斗的高度也发生改变,使该挖斗可用于挖掘不同坡度和深度的梯形沟槽;两块侧板对称设置,翼板也对称铰接在侧板上远离底板的一端,顶板底面与两个翼板的上表面相贴合,只要两侧板的倾斜角度相同,无论该倾斜角度是多少,顶板与翼板均可保持水平;翼板前设置刮板,可使挖掘过程中梯形沟道顶部两侧的平面与梯形沟道一体成型。后挡板包括第一板块和两块可在第一板块上滑动的第二板块,第二板块的位置随侧板的转动而改变,第一板块与两个第二板块组合成的后挡板的形状与面积可以适应侧板角度的改变,使底板、两块侧板和顶板围成的环状结构的底面始终闭合,可以防止在挖掘过程中挖出的土块掉落。The beneficial effect of the above-mentioned technical solution is: the two side plates are hinged to the bottom plate, and the angle of the hypotenuse of the trapezoidal bucket can be adjusted by rotating the side plates, and the height of the bucket also changes while the side plates are rotating, so that the The bucket can be used to excavate trapezoidal trenches with different slopes and depths; the two side plates are arranged symmetrically, and the wing plates are also symmetrically hinged on the end of the side plates away from the bottom plate. The inclination angle of the two side plates is the same, no matter what the inclination angle is, the top plate and the wing plate can be kept horizontal; the scraper is arranged in front of the wing plate, so that the planes on both sides of the top of the trapezoidal trench can be integrally formed with the trapezoidal trench during excavation. The tailgate consists of a first board and two second boards that can slide on the first board. The position of the second board changes with the rotation of the side boards. The tailgate is composed of the first board and the two second boards. The shape and area can adapt to the change of the angle of the side plate, so that the bottom surface of the annular structure surrounded by the bottom plate, two side plates and the top plate is always closed, which can prevent the excavated soil from falling during the excavation process.
进一步的,所述第一板块与底板铰接,所述第二板块与侧板铰接。Further, the first plate is hinged to the bottom plate, and the second plate is hinged to the side plates.
上述技术方案的有益效果是:铰接结构使第一板块与第二板块分别相对于底板与侧板的角度可以调整,可将该挖斗的各个组成板面展开或折叠,便于收纳,减少在运输挖斗的过程中挖斗占用的空间,在挖斗生产完成之后的输送过程中,将挖斗的各板面平铺或折叠,一次可运输更多的挖斗,节约运输成本。The beneficial effect of the above technical solution is: the hinged structure enables the angles of the first plate and the second plate to be adjusted relative to the bottom plate and the side plate respectively, and the various component plates of the bucket can be unfolded or folded, which is convenient for storage and reduces the cost of transportation. The space occupied by the bucket during the process of bucket production, in the transportation process after the production of the bucket, the boards of the bucket are tiled or folded, and more buckets can be transported at one time, saving transportation costs.
进一步的,所述第一板块上开设有两个对称设置的圆形通孔,第二板块上开设有与所述圆形通孔位置对应的圆弧形长孔,所述圆弧形长孔以其所对应的侧板与底板的铰接位置为圆心,所述圆形通孔的圆心距其所对应的侧板与底板的铰接位置的距离与所述圆弧形通孔的圆弧半径相等,锁紧螺栓穿过所述圆弧形长孔与圆形通孔将第一板块与第二板块锁紧固定。Further, the first plate is provided with two symmetrically arranged circular through holes, and the second plate is provided with an arc-shaped long hole corresponding to the position of the circular through-hole, and the circular arc-shaped long hole Taking the hinged position of the corresponding side plate and the base plate as the center of the circle, the distance from the center of the circular through hole to the hinged position of the corresponding side plate and the base plate is equal to the radius of the arc of the arc-shaped through hole , the locking bolt passes through the arc-shaped long hole and the circular through hole to lock and fix the first plate and the second plate.
上述技术方案的有益效果是:圆弧形长孔和圆形通孔的设置使侧板角度不同的情况下第一板块和第二板块均可连接在一起。The beneficial effect of the above technical solution is that the setting of the arc-shaped long hole and the circular through hole enables the first plate and the second plate to be connected together when the angles of the side plates are different.
进一步的,所述底板上远离后挡板的一端连接有多个挖齿。Further, a plurality of digging teeth are connected to the end of the bottom plate away from the tailgate.
上述技术方案的有益效果是:挖齿易于破碎土块,挖掘效率更高。The beneficial effect of the above technical solution is that the digging teeth are easy to break the soil clods, and the digging efficiency is higher.
进一步的,所述挖斗内腔内设置有两块第一破碎板和一块第二破碎板,两块第一破碎板的相互靠近的的一端相互铰接,两块第一破碎板的相互远离的一端分别与对应的侧板铰接连接,第二破碎板的一端连接在两块第一破碎板的铰接位置处,第二破碎板的另一端与底板铰接,第二破碎板可沿上下方向伸缩。Further, two first crushing plates and one second crushing plate are arranged in the inner cavity of the bucket, and the ends of the two first crushing plates that are close to each other are hinged to each other, and the ends of the two first crushing plates that are far away from each other are hinged. One end is hinged to the corresponding side plate, one end of the second crushing plate is connected to the hinged position of the two first crushing plates, the other end of the second crushing plate is hinged to the bottom plate, and the second crushing plate can expand and contract in the up and down direction.
上述技术方案的有益效果是:设置第一破碎板与第二破碎板能够在挖掘的过程中将坚实的土块破碎,坚实的土块破碎之后变得松软,便于挖掘,同时第一破碎板与第二破碎板能支撑挖斗内部空间,提高挖斗的结构强度;第二破碎板可沿上下方向伸缩,是为了适应侧板角度调整后产生的结构变化,且第一破碎板与侧板可拆铰接,第二破碎板与底板可拆铰接,是为了便于挖斗的平铺或折叠,同时在第一破碎板与第二破碎板磨损变形严重而其它部位状态良好的情况下,可将三者拆下,换上新的第一破碎板和第二破碎板,而挖斗的其它部位还可以正常使用,便于更换易损部件,防止因部分构件损坏而更换整个挖斗,节约成本。The beneficial effect of the above technical solution is: setting the first crushing plate and the second crushing plate can break the solid soil clods during the excavation process, and the solid soil clods become soft after being broken, which is convenient for excavation. At the same time, the first crushing plate and the second crushing plate The second crushing plate can support the internal space of the bucket and improve the structural strength of the bucket; the second crushing plate can expand and contract in the up and down direction to adapt to the structural changes after the angle adjustment of the side plate, and the first crushing plate and the side plate can be The second crushing plate and the bottom plate are detachable and hinged to facilitate the tiling or folding of the bucket. At the same time, when the first crushing plate and the second crushing plate are severely worn and deformed but other parts are in good condition, the three The first broken plate and the second broken plate are replaced by new ones, while other parts of the bucket can still be used normally, which is convenient for replacing vulnerable parts, prevents the entire bucket from being replaced due to damage to some components, and saves costs.
进一步的,所述第一破碎板与第二破碎板均向外伸出所述挖斗内腔设定的距离,两块第一破碎板与第二破碎板伸出挖斗内腔的部分构成锥形破碎尖端,所述锥形破碎尖端的端部超出所述挖齿的端部设定的距离。Further, both the first crushing plate and the second crushing plate protrude outward by a set distance from the inner cavity of the bucket, and the two first crushing plates and the second crushing plate protrude from the bucket inner cavity to form a A conical crushing tip, the end of which extends beyond the end of the digging tooth by a set distance.
上述技术方案的有益效果是:锥形破碎尖端使对土块的破碎更省力,破碎效果更佳,锥形破碎尖端的端部超出挖齿的端部一定距离是为了实现将坚实的土块破碎之后再挖掘,挖掘过程更加省力。The beneficial effects of the above technical solution are: the cone-shaped crushing tip makes the crushing of soil clods more labor-saving, and the crushing effect is better. Digging later, the digging process is more labor-saving.
进一步的,所述第一破碎板和第二破碎板上均开设有用于防止挖斗内腔堵塞的通孔。Further, the first crushing plate and the second crushing plate are provided with through holes for preventing the inner cavity of the bucket from being clogged.
上述技术方案的有益效果是:开设大面积通孔是为了增大挖斗内的贯通体积,防止发生堵塞并且防止在调整挖斗位置时第一破碎板阻挡挖掘机司机观察挖齿位置的视线。The beneficial effect of the above technical solution is that the purpose of opening a large-area through hole is to increase the through volume in the bucket, prevent blockage and prevent the first crushing plate from blocking the excavator driver's view of the digging position when adjusting the bucket position.
进一步的,吊耳与顶板之间连接有加强板。Further, a reinforcing plate is connected between the lifting lug and the top plate.
上述技术方案的有益效果是:加强板用于加强吊耳与顶板之间的连接。The beneficial effect of the above technical solution is that: the reinforcing plate is used to strengthen the connection between the lifting lug and the top plate.
附图说明Description of drawings
图1是本实用新型的一种用于挖掘梯形沟道的挖斗的结构示意图;Fig. 1 is a structural schematic diagram of a bucket for excavating trapezoidal trenches of the present utility model;
图2是本实用新型的一种用于挖掘梯形沟道的挖斗的正视图;Fig. 2 is a front view of a bucket for excavating trapezoidal trenches of the present utility model;
图3是本实用新型的一种用于挖掘梯形沟道的挖斗的后视图;Fig. 3 is a rear view of a bucket for excavating trapezoidal trenches of the present utility model;
图4是本实用新型的一种用于挖掘梯形沟道的挖斗的侧视图。Fig. 4 is a side view of a bucket used for excavating a trapezoidal trench according to the present invention.
图中:1、底板;2、侧板;3、翼板;4、顶板;5、挖齿;6、第二破碎板;7、第一破碎板;8、第一板块;9、第二板块;10、吊耳;11、加强板;12、连接螺栓;13、锁紧螺栓;14、圆弧形长孔;15、紧固螺钉;16、刮板。In the figure: 1, bottom plate; 2, side plate; 3, wing plate; 4, top plate; 5, digging teeth; 6, second crushing plate; 7, first crushing plate; 8, first plate; 9, second plate; 10, lifting lug; 11, reinforcing plate; 12, connecting bolt; 13, locking bolt; 14, arc-shaped long hole; 15, fastening screw; 16, scraper.
具体实施方式Detailed ways
下面结合附图及具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
如图1所示,一种用于挖掘梯形沟道的挖斗,包括底板1、侧板2、翼板3、顶板4和后挡板。底板1为一块方形板,底板1的一端连接有四个等间距分布的挖齿5,侧板2有两块,两块侧板2对称铰接在底板1上挖齿5所在的侧壁两端的侧壁上,两块侧板2与底板1之间形成相等的钝角夹角。两块侧板2远离底板1的一端均铰接有翼板3,翼板3上开设有两个连接通孔,翼板3的上表面上连接着顶板4,顶板4上对应于连接通孔的位置处开设有长圆孔,连接螺栓12穿过连接通孔与对应的长圆孔将顶板4与翼板3连接在一起,翼板3前端垂直连接有刮板16,刮板16用于使沟道顶部两侧的平面与沟道一体成型。为使该挖斗能与挖掘机的机械臂连接,顶板4上表面的中间位置处连接有两个吊耳10,两个吊耳10平行设置,吊耳10与顶板4之间连接有三角形的加强板11。As shown in FIG. 1 , a bucket for excavating a trapezoidal trench includes a bottom plate 1 , a
如图3所示,后挡板包括第一板块8和两个第二板块9,第一板块8与底板1铰接,两个第二板块9分别与两块侧板2铰接,第一板块8与两个第二板块9在第一板块8的厚度方向上相互错开设置,第一板块8上开设有两个对称布置的圆形通孔,第二板块9上开设有与圆形通孔的位置对应的圆弧形长孔14,圆弧形长孔14以其所对应的侧板2和底板1的铰接位置为圆心,圆形通孔的圆心距其所对应的侧板2和底板1的铰接位置的距离与所述圆弧形长孔14的圆弧半径相等,锁紧螺栓13穿过圆形通孔与圆弧形长孔14将第一板块8和两个第二板块9锁紧固定。在侧板2使用过程中的可调节范围之内,即侧板2在正常使用过程中的可摆动范围之内,第一板块8与两个第二板块9形成的后挡板始终能将挖斗内腔的腔底封堵,防止挖掘过程中土块从挖斗的腔底掉落。As shown in Figure 3, the tailgate includes a
两块侧板2的中间位置处均铰接有第一破碎板7,第一破碎板7与侧板2可拆卸铰接,第一破碎板7为直角梯形形状,第一破碎板7上开设有与第一破碎板7的形状相同的面积较大的通孔,第一破碎板7的锐角端伸至挖斗的外侧,两块第一破碎板7相互靠近的一端相互铰接,两块第一破碎板7的铰接位置处还铰接有第二破碎板6,第二破碎板6包括位于上部的直角梯形板段和位于下部的方形板段,方形板段包括两个上下方向相互插接的板块,两个板块通过紧固螺钉15锁紧固定,位于下方的板块的底部与底板1可拆卸铰接,直角梯形板段的锐角端伸至挖斗外侧,同两块第一破碎板7伸出挖斗外侧的部分构成锥形破碎尖端,如图4所示,锥形破碎尖端的外端部超出挖齿5外端部一定的距离。各位置处的可拆卸铰接均为常见的铰接结构,均包括套筒和铰接轴,各板铰接一端的侧壁上均连接有套筒,套筒的截面为环形,套筒套接在铰接轴上,铰接轴包括直径与套筒内径相等的轴杆和直径大于套筒内径的轴头,轴杆远离轴头的一端设置有一段外螺纹,外螺纹处螺纹连接有锁紧螺母,各套筒锁在轴头与锁紧螺母之间,拧下锁紧螺母拆掉铰接轴即可实现对相互铰接的两块板的拆卸。The first crushing plate 7 is hinged at the middle position of the two
本实用新型在使用时,根据图纸上的沟渠尺寸调整好两侧板2的角度,并使用锁紧螺栓13将第一板块8与第二板块9锁紧连接,再将顶板4连接在翼板3上方,将吊耳10与挖掘机机械臂的连接端相连,即可开始操控挖掘机挖掘沟道,当需要挖掘不同高度或者不同斜坡尺寸的梯形沟道时,只需松开锁紧螺栓13与连接螺栓12,重新调节侧板2的倾斜角度,再安装好顶板4,即可使该装置能进行对不同坡度以及深度尺寸的梯形沟道的挖掘。该装置在使用完毕时可将其上的螺栓组件拆下,将可拆卸铰接在侧板2上的第一破碎板7从侧板2上拆下,并将与底板1可拆卸铰接的第二破碎板6从底板1上拆下,再将各个板块平铺或者翻转折叠,即可压缩整个挖斗占用的体积,便于挖斗的收纳存放以及在流转作业时的运输。When the utility model is in use, adjust the angles of the
本实用新型结构灵活、调节方便且适用性强,其在挖掘的过程中能将坚硬土块破碎,挖掘更加省力,提高了机器寿命,且使用完毕后可将挖斗平铺,或将各板块折叠,压缩了挖斗的实物体积,节省了运输空间。本实用新型有利于降低施工成本,节省人力物力,有效提高施工效率。The utility model has the advantages of flexible structure, convenient adjustment and strong applicability. It can break the hard soil blocks during the excavation process, which saves more labor and improves the service life of the machine. Folding compresses the physical volume of the bucket and saves transportation space. The utility model is beneficial to reduce construction cost, save manpower and material resources, and effectively improve construction efficiency.
在本实施例中,挖斗内腔中安装有第一破碎板和第二破碎板,在挖掘地土壤松软的情况下,也可以不安装第一破碎板与第二破碎板。In this embodiment, the first crushing plate and the second crushing plate are installed in the cavity of the bucket, and the first crushing plate and the second crushing plate may not be installed when the soil of the excavation site is soft.
以上所述的本实用新型的实施方式,并不构成对本实用新型保护范围的限定。任何在本实用新型的精神和原则之内所作的修改、等同替换和改进等,均应包括在本实用新型的权利要求保护范围之内。The embodiments of the utility model described above do not constitute a limitation to the protection scope of the utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.
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| CN117721865A (en) * | 2024-02-18 | 2024-03-19 | 中铁北京工程局集团第五工程有限公司 | An adjustable excavator bucket suitable for trapezoidal trenches |
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Cited By (2)
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| CN117721865A (en) * | 2024-02-18 | 2024-03-19 | 中铁北京工程局集团第五工程有限公司 | An adjustable excavator bucket suitable for trapezoidal trenches |
| CN117721865B (en) * | 2024-02-18 | 2024-04-26 | 中铁北京工程局集团第五工程有限公司 | Adjustable excavator bucket suitable for trapezoidal slot |
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