CN217805759U - Full-automatic intelligent online material-dispensing equipment - Google Patents
Full-automatic intelligent online material-dispensing equipment Download PDFInfo
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- CN217805759U CN217805759U CN202221331198.8U CN202221331198U CN217805759U CN 217805759 U CN217805759 U CN 217805759U CN 202221331198 U CN202221331198 U CN 202221331198U CN 217805759 U CN217805759 U CN 217805759U
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Abstract
The utility model discloses a full-automatic intelligent online material counting device, which comprises a feeding device, a labeling and discharging device and a detection point material device arranged between the feeding device and the labeling and discharging device; the feeding device comprises a feeding car, a feeding conveying mechanism, a material supporting jacking mechanism arranged close to one end of the feeding conveying mechanism, and a feeding conveying mechanism arranged close to one side of the feeding conveying mechanism; the feeding trolley is also provided with a material string mechanism for bearing a material tray, and a feeding transfer mechanism is also arranged above the feeding conveying mechanism; the feeding car is used for conveying the material string mechanism provided with the material tray to the feeding conveying mechanism, and the material supporting jacking mechanism is used for supporting the material tray so that the feeding shifting mechanism can shift the material tray to the feeding conveying mechanism. The utility model relates to a rationally, degree of automation is high, has realized the material loading, has counted, has pasted full-automatic intellectual detection system functions of counting such as mark, unloading, and the practicality is strong.
Description
Technical Field
The utility model relates to an automatic technical field especially relates to a full-automatic intelligent on-line material dispensing equipment.
Background
With the rapid development of industry, various electronic products are widely applied to the life of people. Electronic products are mostly controlled by using a Circuit Board, and the Circuit Board is composed of a Printed Circuit Board (PCB) and various electronic components such as capacitors and resistors mounted on the PCB. The production Technology mainly adopts a high-speed SMT (Surface Mounted Technology) Surface mounting Technology, and in the process, the utilization rate of electronic components such as capacitors and resistors is very high, so that the updating statistical requirements of SMT production enterprises on materials such as electronic components are more accurate. Most of the existing material ordering devices are low in automation degree, and need manual participation, so that the labor cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic intelligent on-line material equipment of ordering, this equipment reasonable in design, degree of automation are high, have realized the full-automatic intellectual detection system function of counting such as material loading, count, paste mark, unloading, and the practicality is strong.
In order to realize the purpose, the following technical scheme is adopted:
a full-automatic intelligent online material counting device comprises a feeding device, a labeling and discharging device and a material counting device arranged between the feeding device and the labeling and discharging device; the feeding device comprises a feeding trolley, a feeding conveying mechanism, a material supporting jacking mechanism and a feeding conveying mechanism, wherein the material supporting jacking mechanism is arranged close to one end of the feeding conveying mechanism; the feeding trolley is also provided with a material string mechanism for bearing a material tray, and a feeding transfer mechanism is also arranged above the feeding conveying mechanism; the feeding trolley is used for conveying the material string mechanism provided with the material tray to the feeding conveying mechanism, and the material supporting jacking mechanism is used for supporting the material tray so that the feeding shifting mechanism can shift the material tray to the feeding conveying mechanism; the feeding and conveying mechanism is used for conveying the material tray to the detection point material device for material counting, and the labeling and blanking device is used for labeling and blanking the material tray after material counting.
Furthermore, the feeding trolley comprises a trolley body, and two motor driving seats are respectively arranged at two ends of the top of the trolley body; a plurality of feeding rollers are further arranged between the two motor driving seats, and a driving motor assembly for driving the feeding rollers to operate is further arranged in each motor driving seat; the middle of the top of the trolley body is also provided with a roller isolation seat which is sleeved on the feeding rollers, and two sides of the roller isolation seat and one side of each motor driving seat, which is close to the roller isolation seat, are also provided with a guide strip.
Furthermore, the material string mechanism comprises a material string supporting plate, and the top of the material string supporting plate is also provided with an avoidance notch; an extension arm is further arranged on the inner wall of one end of the avoidance notch, and a material string guide shaft is further mounted on the extension arm; the top of the material string supporting plate is also provided with a plurality of lifting handles, and a plurality of guide wheels are arranged on the two sides of the material string supporting plate at intervals in the length direction.
Furthermore, the feeding conveying mechanism comprises a feeding conveying frame, a feeding roller assembly arranged on the feeding conveying frame, and a feeding conveying motor used for driving the feeding roller assembly to operate; the feeding conveying frame is also provided with a locking mechanism for limiting and fixing the material string mechanism; the material supporting jacking mechanism comprises a material supporting lifting mechanism arranged close to one end of the feeding conveying frame, a material supporting frame connected with the material supporting lifting mechanism, and two material supporting rods arranged on one side of the material supporting frame.
Furthermore, a camera fixing frame is further arranged above the feeding and conveying mechanism, and a camera positioning assembly is further mounted on the camera fixing frame.
Furthermore, the point material detecting device comprises a point material conveying frame, a point material conveying belt component arranged on the point material conveying frame, and a point material conveying motor used for driving the point material conveying belt component to operate; a light pipe support frame is further arranged above the material-dropping conveying frame, and an x-ray emission source is further arranged on the light pipe support frame; and an x-ray receiving source is also arranged on the material dispensing conveying frame and is positioned below the material dispensing conveying belt assembly.
Furthermore, the labeling and blanking device comprises a material receiving and conveying mechanism for receiving a material tray after material dispensing, a printing and mounting plate arranged close to one side of the material receiving and conveying mechanism, a printer assembly arranged on the printing and mounting plate, and a blanking and conveying mechanism arranged close to the printing and mounting plate; one end of the blanking conveying mechanism is also provided with a blanking jacking mechanism, and a blanking shifting and labeling mechanism is further installed above the blanking conveying mechanism.
Further, unloading is shifted and is carried labeller and construct and include triaxial translation mechanism to and install unloading sucking disc subassembly and the subsides mark subassembly on triaxial translation mechanism.
Furthermore, one end of the material receiving and conveying mechanism is also provided with a defective product receiving and conveying box.
Further, the full-automatic intelligent online material-dispensing equipment further comprises a case.
Adopt above-mentioned scheme, the beneficial effects of the utility model are that:
1) In the feeding and discharging process, the mode of conveying materials by the feeding trolley is adopted, so that the labor cost can be reduced, meanwhile, the equipment can be directly butted with the upper process and the lower process, the automation degree is high, and the use is convenient;
2) The counting result is directly uploaded to the background, so that the quantity and the type of the materials can be updated and monitored in real time conveniently, the data is clear at a glance, reliable data are provided for material counting in the later period, and intelligent management is facilitated;
3) To original label unclear, incomplete, omit the charging tray that pastes the mark or be sheltered from, can put into appointed substandard product incasement of plugging into with it, improved the product quality.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a perspective view of the feeding device of the present invention;
fig. 3 is a perspective view of the feeding cart of the present invention;
fig. 4 is a perspective view of the material string mechanism of the present invention;
fig. 5 is a perspective view of the detecting point material device of the present invention;
fig. 6 is a perspective view of the labeling and blanking device of the present invention;
wherein the figures identify the description:
1, a feeding device; 2, labeling and blanking device;
3-detecting a point material device; 4, a material string mechanism;
5-a camera positioning assembly; 6, a defective product connecting box;
7, a case; 11-a feeding car;
12-a feeding transport mechanism; 13-a material supporting jacking mechanism;
14-a feeding and conveying mechanism; 15-a loading transfer mechanism;
21-a receiving material conveying mechanism; 22-printing the mounting plate;
23-a printer assembly; 24-a blanking transfer mechanism;
25-a blanking jacking mechanism; 26-blanking, shifting and labeling mechanisms;
31-a material-dispensing conveying rack; 32-a material dispensing conveyor belt assembly;
33-light pipe support frame; 34-x-ray emission source;
35-x-ray receive source; 41-string pallet;
42-avoiding the gap; 43-an extension arm;
44-string guide shaft; 45-lifting the handle;
46-a guide wheel; 111-vehicle body;
112-motor drive seat; 113-a feed roller;
114-roller isolation seat; 115-a guide strip;
121-a feeding conveying frame; 122 — a loading roller assembly;
123 — a locking mechanism; 131-a material supporting lifting mechanism;
132-material supporting rod.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 6, the utility model provides a full-automatic intelligent online material counting device, which comprises a feeding device 1, a labeling and discharging device 2, and a detection point material device 3 arranged between the feeding device 1 and the labeling and discharging device 2; the feeding device 1 comprises a feeding car 11, a feeding conveying mechanism 12, a material supporting jacking mechanism 13 arranged close to one end of the feeding conveying mechanism 12, and a feeding conveying mechanism 14 arranged close to one side of the feeding conveying mechanism 12; the feeding car 11 is also provided with a material string mechanism 4 for bearing a material tray, and a feeding transfer mechanism 15 is also arranged above the feeding conveying mechanism 12; the feeding vehicle 11 is used for conveying the material string mechanism 4 with the material trays to the feeding conveying mechanism 12, and the material supporting jacking mechanism 13 is used for supporting the material trays so that the feeding transfer mechanism 15 can transfer the material trays to the feeding conveying mechanism 14; the feeding and conveying mechanism 14 is used for conveying the material tray to the detecting and point material device 3 for material counting, and the labeling and blanking device 2 is used for labeling and blanking the material tray after material counting.
The feeding trolley 11 comprises a trolley body 111, and two motor driving seats 112 are respectively mounted at two ends of the top of the trolley body 111; a plurality of feeding rollers 113 are further mounted between the two motor driving seats 112, and a driving motor assembly for driving the feeding rollers 113 to rotate is further mounted in the motor driving seat 112; a roller isolation seat 114 sleeved on the feeding rollers 113 is further arranged in the middle of the top of the trolley body 111, and a guide strip 115 is further arranged on each of two sides of the roller isolation seat 114 and one side, close to the roller isolation seat 114, of each motor driving seat 112; the material string mechanism 4 comprises a material string supporting plate 41, and the top of the material string supporting plate 41 is also provided with an avoidance notch 42; an extension arm 43 is further arranged on the inner wall of one end of the avoiding notch 42, and a material string guide shaft 44 is further mounted on the extension arm 43; the top of the material string supporting plate 41 is also provided with a plurality of lifting handles 45, and the length directions of two sides of the material string supporting plate 41 are also provided with a plurality of guide wheels 46 at intervals.
The feeding conveying mechanism 12 comprises a feeding conveying frame 121, a feeding roller assembly 122 mounted on the feeding conveying frame 121, and a feeding conveying motor for driving the feeding roller assembly 122 to operate; the feeding conveying frame 121 is also provided with a locking mechanism 123 for limiting and fixing the material string mechanism 4; the material supporting jacking mechanism 13 comprises a material supporting lifting mechanism 131, a material supporting frame and two material supporting rods 132, wherein the material supporting lifting mechanism 131 is arranged close to one end of the feeding conveying frame 121, the material supporting frame is connected with the material supporting lifting mechanism 131, and the two material supporting rods 132 are arranged on one side of the material supporting frame; a camera fixing frame is further arranged above the feeding and conveying mechanism 14, and a camera positioning assembly 5 is further mounted on the camera fixing frame; the point material detecting device 3 comprises a point material conveying frame 31, a point material conveying belt assembly 32 arranged on the point material conveying frame 31, and a point material conveying motor for driving the point material conveying belt assembly 32 to operate; a light pipe support frame 33 is further installed above the material-dropping conveying frame 31, and an x-ray emission source 34 is further installed on the light pipe support frame 33; an x-ray receiving source 35 is also mounted on the material dispensing conveying frame 31, and the x-ray receiving source 35 is located below the material dispensing conveying belt assembly 32.
The labeling and blanking device 2 comprises a material receiving and conveying mechanism 21 for receiving a material tray after material dispensing, a printing mounting plate 22 arranged close to one side of the material receiving and conveying mechanism 21, a printer assembly 23 arranged on the printing mounting plate 22, and a blanking and conveying mechanism 24 arranged close to the printing mounting plate 22; one end of the blanking conveying mechanism 24 is also provided with a blanking jacking mechanism 25, and a blanking shifting and labeling mechanism 26 is also arranged above the blanking conveying mechanism 24; the blanking shifting labeling mechanism 26 comprises a three-axis translation mechanism, and a blanking sucker assembly and a labeling assembly which are arranged on the three-axis translation mechanism.
The utility model discloses theory of operation:
with reference to fig. 1 to 6, in this embodiment, the material dropping apparatus further includes a case 7, and the feeding device 1, the labeling and discharging device 2, and the material dropping detecting device 3 are all installed in the case 7; a feeding port and a discharging port are respectively arranged at two ends of the case 7 so as to facilitate feeding and discharging; control cabinet, display screen and relevant control button are still installed to quick-witted case 7's front, and quick-witted case 7's top still is equipped with the warning light, and quick-witted case 7's bottom still is equipped with the truckle foot cup, and this equipment of ordering's working procedure is as follows:
1) Firstly, the feeding car 11 sends the empty material string mechanism 4 to the discharge hole, then the empty material string mechanism is conveyed to the blanking conveying mechanism 24 and is locked and fixed, then the feeding car 11 conveys the material string mechanism 4 filled with the material tray to the feeding conveying mechanism 12 of the feeding hole, the locking mechanism 123 on the feeding conveying mechanism 12 locks the material string mechanism, the background is reset and confirmed, the clicking is started, and the equipment starts to run;
2) The material supporting jacking mechanism 13 supports the material trays one by one, then the material loading shifting mechanism 15 shifts the material trays to the feeding and conveying mechanism 14, after the material trays are placed on the feeding and conveying mechanism 14, the camera positioning assembly 5 takes pictures to capture the central positions of the material trays and the positions of labels on the material trays, and transmits position information to the background;
3) Then, the feeding and conveying mechanism 14 conveys the material tray to the material dropping and conveying belt assembly 32, and the x-ray emission source 34 (light pipe assembly) and the x-ray receiving source 35 (flat panel detector) start to work so as to detect and count the number of the devices on the material tray and feed back the material dropping result to the background;
4) After the material is dispensed, the material dispensing conveyor belt assembly 32 conveys the material tray to the material receiving conveying mechanism 21, meanwhile, the background can also generate a two-dimensional code according to the detection counting result to enable the printer assembly 23 to print the corresponding result on label paper, and after the printing is finished, the label is taken away by the labeling assembly and is attached to the designated position of the material tray; after the materials are attached, the material tray is taken away by the blanking sucker component and is sent to the material string guide shaft 44 of the material string mechanism 4, the blanking jacking mechanism 25 drives the material string mechanism 4 to gradually descend until the material string is full, the material tray is sent to the feeding car 11 by the blanking conveying mechanism 24 (if the material tray which cannot be detected or has unclear, incomplete or blocked labels is encountered in the number of points, the blanking conveying mechanism 24 can directly convey the material tray into the defective product connecting box 6), and finally, the material string mechanism 4 is sent to other specified positions by the feeding car 11, the actions are repeated, so that the full-automatic intelligent point number detection functions of feeding, counting, labeling, blanking and the like are realized.
This equipment is in last unloading process, all adopt the mode of 11 transport materials of stack pallet, and then can reduce the cost of labor, and simultaneously, this equipment can be directly with last process and the butt joint of process down, degree of automation is high, high durability and convenient use, and the direct backstage of uploading of result of counting, be convenient for to material quantity, the type is updated in real time and is supervised, and data surveyability, also provide reliable data for later stage material inventory, the intelligent management of being convenient for, furthermore, it is unclear to original label, it is incomplete, omit the material tray of pasting the mark or being sheltered from, can put into appointed substandard product and connect into the incasement 6, the product quality is improved, and is concrete:
feeding device 1: the roller isolation seat 114 is arranged at the top of the trolley body 111 of the feeding trolley 11, so that the top area of the trolley body 111 can be divided into two parts, two material string mechanisms 4 can be transported at one time, and the transportation efficiency is improved; meanwhile, a guide strip 115 is arranged on each of two sides of the roller isolation seat 114 and one side of each motor driving seat 112 close to the roller isolation seat 114, guide wheels 46 are arranged on two sides of the material string supporting plate 41, and when the material string mechanism 4 is conveyed, the material string mechanism can be guided through the guide strips 115 and the guide wheels 46, so that the conveying stability is ensured; in addition, the feeding roller assembly 122 can also be designed separately, that is, a plurality of rollers are arranged between the roller isolation seat 114 and each motor driving seat 112, so that two groups of rollers are independent and do not interfere with each other, and the use is convenient; an extension arm 43 is arranged in the avoiding gap 42 of the material string supporting plate 41, the extension arm 43 can divide the avoiding gap 42 into two parts, and two material supporting rods 132 of the material supporting lifting mechanism 131 can be conveniently inserted into the extension arm 43 so as to complete material supporting work; four corners of the top of the material string supporting plate 41 are respectively provided with a lifting handle 45, so that manual carrying is facilitated; the lower part of the material string guide shaft 44 is also provided with a guide rod shaft sleeve to ensure the installation stability; the material string guide shaft 44 is arranged along the vertical direction, so that the material trays can be stacked on the material string guide shaft, the feeding is facilitated, and meanwhile, the installation space can be saved.
In this embodiment, the loading and transferring mechanism 15 includes a three-axis translation assembly (an X-axis translation assembly, a Y-axis translation assembly, and a Z-axis translation assembly, which may be linear motor modules, but are not limited thereto), and a vacuum chuck assembly mounted on the three-axis translation assembly; the locking mechanism 123 on the feeding conveying frame 121 comprises a plurality of locking cylinders, the locking cylinders are arranged on two sides of the feeding conveying frame 121, after the material string mechanism 4 is conveyed in place, the locking cylinders stretch out to lock and fix the material string mechanism, at the moment, two material supporting rods 132 of the material supporting frame are inserted into the avoidance notch 42, and a material tray is supported under the driving of a material supporting lifting mechanism 131 (which can be a transmission mode that a motor is matched with a screw rod), so that the feeding transfer mechanism 15 transfers the material tray to the feeding conveying mechanism 14.
The feeding and conveying mechanism 14 comprises a feeding rack, a feeding and conveying belt assembly arranged on the feeding rack, and a feeding and conveying motor for driving the feeding and conveying belt assembly to operate; the camera positioning assembly 5 is further installed above the feeding and conveying frame, the center position of the material tray and the position of a label on the material tray can be captured, so that the subsequent labeling process is facilitated, and the blanking device is similar to the feeding device 1 in overall structure and operation principle and is not described again.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A full-automatic intelligent online material counting device is characterized by comprising a feeding device, a labeling and blanking device and a material counting device arranged between the feeding device and the labeling and blanking device; the feeding device comprises a feeding car, a feeding conveying mechanism, a material supporting jacking mechanism arranged close to one end of the feeding conveying mechanism, and a feeding conveying mechanism arranged close to one side of the feeding conveying mechanism; the feeding trolley is also provided with a material string mechanism for bearing a material tray, and a feeding transfer mechanism is also arranged above the feeding conveying mechanism; the feeding trolley is used for conveying the material string mechanism provided with the material discs to the feeding conveying mechanism, and the material supporting and jacking mechanism is used for supporting the material discs so that the feeding and transferring mechanism can transfer the material discs to the feeding conveying mechanism; the feeding and conveying mechanism is used for conveying the material disc to the detection point material device for material counting, and the labeling and blanking device is used for labeling and blanking the material disc subjected to material counting.
2. The full-automatic intelligent online material counting device according to claim 1, wherein the feeding trolley comprises a trolley body, and two motor driving seats are respectively mounted at two ends of the top of the trolley body; a plurality of feeding rollers are further arranged between the two motor driving seats, and a driving motor assembly for driving the feeding rollers to operate is further arranged in each motor driving seat; the middle of the top of the trolley body is also provided with a roller isolation seat which is sleeved on the plurality of feeding rollers, and the two sides of the roller isolation seat and one side of each motor driving seat close to the roller isolation seat are also provided with a guide strip.
3. The full-automatic intelligent online material counting equipment according to claim 2, wherein the material string mechanism comprises a material string supporting plate, and the top of the material string supporting plate is further provided with an avoidance notch; an extension arm is further arranged on the inner wall of one end of the avoidance notch, and a material string guide shaft is further mounted on the extension arm; the top of the material string supporting plate is also provided with a plurality of lifting handles, and a plurality of guide wheels are arranged on the two sides of the material string supporting plate at intervals in the length direction.
4. The full-automatic intelligent online material-dropping device according to claim 1, wherein the feeding conveying mechanism comprises a feeding conveying frame, a feeding roller assembly mounted on the feeding conveying frame, and a feeding conveying motor for driving the feeding roller assembly to operate; the feeding conveying frame is also provided with a locking mechanism for limiting and fixing the material string mechanism; the material supporting and jacking mechanism comprises a material supporting and lifting mechanism arranged close to one end of the feeding conveying frame, a material supporting frame connected with the material supporting and lifting mechanism, and two material supporting rods arranged on one side of the material supporting frame.
5. The full-automatic intelligent online material ordering device according to claim 1, wherein a camera fixing frame is further arranged above the feeding and conveying mechanism, and a camera positioning assembly is further mounted on the camera fixing frame.
6. The full-automatic intelligent online material dotting device according to claim 1, wherein the material dotting device comprises a material dotting conveying frame, a material dotting conveying belt assembly arranged on the material dotting conveying frame, and a material dotting conveying motor for driving the material dotting conveying belt assembly to run; a light pipe support frame is further arranged above the material-dropping conveying frame, and an x-ray emission source is further arranged on the light pipe support frame; and an x-ray receiving source is also arranged on the material dispensing conveying frame and is positioned below the material dispensing conveying belt assembly.
7. The full-automatic intelligent online material counting device according to claim 1, wherein the labeling and blanking device comprises a material receiving and conveying mechanism for receiving a material tray after material counting, a printing mounting plate arranged close to one side of the material receiving and conveying mechanism, a printer assembly arranged on the printing mounting plate, and a blanking conveying mechanism arranged close to the printing mounting plate; one end of the blanking conveying mechanism is also provided with a blanking jacking mechanism, and a blanking shifting and labeling mechanism is further installed above the blanking conveying mechanism.
8. The full-automatic intelligent online material counting device according to claim 7, wherein the blanking, transferring and labeling mechanism comprises a three-axis translation mechanism, and a blanking sucker assembly and a labeling assembly which are mounted on the three-axis translation mechanism.
9. The full-automatic intelligent online material counting device according to claim 7, wherein a defective product connection box is further arranged at one end of the material receiving conveying mechanism.
10. The full-automatic intelligent online material-ordering device according to claim 1, wherein the full-automatic intelligent online material-ordering device further comprises a chassis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221331198.8U CN217805759U (en) | 2022-05-30 | 2022-05-30 | Full-automatic intelligent online material-dispensing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221331198.8U CN217805759U (en) | 2022-05-30 | 2022-05-30 | Full-automatic intelligent online material-dispensing equipment |
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| CN217805759U true CN217805759U (en) | 2022-11-15 |
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| CN202221331198.8U Active CN217805759U (en) | 2022-05-30 | 2022-05-30 | Full-automatic intelligent online material-dispensing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117288785A (en) * | 2023-09-25 | 2023-12-26 | 无锡日联科技股份有限公司 | Online X-ray automatic counting equipment and counting method |
-
2022
- 2022-05-30 CN CN202221331198.8U patent/CN217805759U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117288785A (en) * | 2023-09-25 | 2023-12-26 | 无锡日联科技股份有限公司 | Online X-ray automatic counting equipment and counting method |
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