CN217802225U - Intelligent repairing device for improving surface defects of artificial boards - Google Patents
Intelligent repairing device for improving surface defects of artificial boards Download PDFInfo
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- CN217802225U CN217802225U CN202222038488.XU CN202222038488U CN217802225U CN 217802225 U CN217802225 U CN 217802225U CN 202222038488 U CN202222038488 U CN 202222038488U CN 217802225 U CN217802225 U CN 217802225U
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Abstract
The utility model discloses an intelligence patching device for improving wood-based plate surface defect, including the conveyer belt, motor I, a machine support, an agitating unit, the wiper mechanism, repair the mechanism, translation mechanism I, translation mechanism II, translation mechanism III, translation mechanism IV, a supporting rack, the operation machine, the power supply box, scanning mechanism, photoelectric sensor, be equipped with a plurality of bearing rollers in the frame, the bearing roller upper berth is equipped with the conveyer belt, frame one side is equipped with motor I, I output fixed connection bearing roller one end of motor, be equipped with photoelectric sensor from conveyer belt feed end to discharge end conveyer belt top in proper order, scanning mechanism, translation mechanism I, be equipped with power supply box and operation machine between scanning mechanism and the translation mechanism I. The utility model discloses a scanning mechanism accomplishes the scanning of wood-based plate surface defect and the establishment of coordinate, cooperation multiunit translation mechanism will repair the mechanism and remove to appointed coordinate point and accomplish accurate repair, and degree of automation is high, has improved work efficiency greatly, avoids the putty extravagant simultaneously.
Description
Technical Field
The utility model belongs to the technical field of the surface defect of wood-based plate is repaired, in particular to an intelligence patching device for improving wood-based plate surface defect.
Background
In the production and processing process of the artificial board, because of the defects of wood and the like, the surface of the artificial board has surface defects such as unevenness or pot holes, and the like, the surface defects need to be repaired in the processing process, so that the smoothness of the artificial board is ensured, and the following problems exist in the traditional surface defect repairing process: 1) The artificial board is inspected manually, putty is smeared and leveled by a scraper aiming at the defect part, but the manual repair efficiency is extremely low, and the quality of the artificial board is influenced due to the missing detection and the missing smearing; 2) The putty is applied to the surface of the artificial board in a large range by using the putty applying machine, so that although the missed detection and the missed coating cannot exist, a large amount of putty is wasted, and the cost of raw materials is increased.
Disclosure of Invention
The utility model aims at overcoming not enough among the prior art, providing an intelligent patching device for improving wood-based plate surface defect, accomplish wood-based plate surface defect's scanning and the establishment of coordinate through scanning mechanism, cooperation multiunit translation mechanism will repair the mechanism and remove to appointed coordinate point and accomplish accurate repair, and degree of automation is high, has improved work efficiency greatly, avoids putty extravagant simultaneously.
In order to realize the purpose, the utility model discloses a technical scheme is:
the utility model provides an intelligence patching device for improving wood-based plate surface defect, includes conveyer belt, motor I, frame, rabbling mechanism, wiper mechanism, repairs mechanism, translation mechanism I, translation mechanism II, translation mechanism III, translation mechanism IV, support frame, operating machine, power supply box, scanning mechanism, photoelectric sensor, be equipped with a plurality of bearing rollers in the frame, the bearing roller upper berth is equipped with the conveyer belt, and frame one side is equipped with motor I, and I output end fixed connection bearing roller one end of motor is equipped with photoelectric sensor, scanning mechanism, translation mechanism I from conveyer belt feed end to discharge end conveyer belt top in proper order, is equipped with power supply box and operating machine between scanning mechanism and the translation mechanism I, and power supply box and operating machine are installed respectively in the frame both sides, are equipped with translation mechanism IV on the translation mechanism I, and translation mechanism IV goes up fixed mounting has repair the mechanism, and I both ends of translation mechanism are installed respectively on translation mechanism II and translation mechanism III, and translation mechanism II and translation mechanism III below are equipped with the support frame, and support frame one side is equipped with the wiper mechanism, and the wiper mechanism is fixed mounting in the frame, and the support frame opposite side is equipped with the rabbling mechanism.
Rabbling mechanism includes motor II, a supporting beam, the churn, the drain hole, the blowing motor, the supporting leg, motor III, screw conveyer I, collect the mouth, connecting pipe I, the mounting bracket, the churn below is equipped with a plurality of supporting legs, the churn top is equipped with a supporting beam, fixed mounting has motor II on the supporting beam, II outputs of motor are connected with the (mixing) shaft, the churn bottom is equipped with the drain hole, the drain hole passes through blowing motor control, blowing motor fixed mounting is in the churn bottom, the churn below is equipped with the mounting bracket, be equipped with screw conveyer I on the mounting bracket, motor III outputs are connected to I one end of screw conveyer, the fixed intercommunication connecting pipe I of the other end, I one side of connecting pipe is passed through hose connection and is repaired the mechanism, be equipped with the collection mouth on the screw conveyer I, the collection mouth corresponds the installation with the drain hole.
The cleaning mechanism comprises a motor IV, a water tank, rolling brushes, a water inlet pipe, a water outlet pipe and a fixing frame, wherein the fixing frame is fixedly arranged at the bottom of the water tank, a plurality of rolling brushes are arranged in the water tank, a chain wheel arranged at one end of each rolling brush is meshed with a chain wheel arranged at the output end of the motor IV through a chain, the motor IV is fixedly arranged on the water tank, one side of the water tank is fixedly communicated with the water inlet pipe, and the bottom of the water tank is fixedly communicated with the water outlet pipe.
Repairing the mechanism and including connecting pipe II, a toper section of thick bamboo, motor V, screw conveyer II, pipeline, play stub bar, fixed plate and installing on translation mechanism IV, a toper section of thick bamboo is installed to the fixed plate opposite side, and toper section of thick bamboo top is fixed and is linked through connecting pipe II, and toper section of thick bamboo bottom is fixed and is linked through screw conveyer II, and motor V is connected to II one end of screw conveyer, and other end is fixed and is linked through pipeline, and pipeline end installs out the stub bar.
Translation mechanism I includes motor VI, the fly leaf, the uide bushing, the gear, the rack, the guide bar, the installation roof beam, the connecting plate, folding protection casing, the wiring pipe, the inside fixed mounting of installation roof beam has two sets of guide bars, be equipped with the rack between two sets of guide bars, the uide bushing is installed in the meshing on the guide bar, uide bushing fixed mounting is on the fly leaf, fixed mounting has motor VI on the fly leaf, the motor VI output passes the fly leaf and goes up the gear and the rack toothing that the through-hole was established and be connected, the fly leaf both sides are equipped with the connecting plate, the folding protection casing of connecting plate other end fixed connection, folding protection casing other end fixed mounting is on the installation roof beam, the installation roof beam outside is equipped with the wiring pipe.
The translation mechanism I is identical in structure and function with the translation mechanism II, the translation mechanism III and the translation mechanism IV.
Compared with the prior art, the utility model beneficial effect shows:
1) By arranging the scanning mechanism, a plurality of 2D and 3D cameras are arranged in the scanning mechanism to carry out all-dimensional scanning on the surface of the artificial board, and the classification and coordinate establishment of the surface defects are carried out, so that the condition of missing detection is avoided;
2) The multi-group translation mechanism can move the repairing system to a coordinate point needing repairing according to coordinate data established by the scanning mechanism, accurate repairing is carried out, and putty waste caused by large-range repairing is avoided.
Drawings
FIG. 1 is a schematic structural view of an intelligent repairing device for improving surface defects of artificial boards according to the present invention;
FIG. 2 is a schematic structural view of a stirring mechanism;
FIG. 3 is a schematic view of the cleaning mechanism;
FIG. 4 is a schematic view of the internal structure of the cleaning mechanism;
FIG. 5 is a schematic structural diagram of a translation mechanism I;
FIG. 6 is a schematic view of the repairing mechanism;
FIG. 7 is a schematic view of the movable plate structure;
FIG. 8 is a schematic view of the internal structure of the installation beam;
FIG. 9 is an enlarged fragmentary view taken at A in FIG. 8;
in the figure: 10. a conveyor belt; 11. a motor I; 12. a frame; 13. a stirring mechanism; 14. a cleaning mechanism; 15. a repair mechanism; 16. a translation mechanism I; 17. a translation mechanism II; 18. a translation mechanism III; 19. a translation mechanism IV; 20. a support frame; 21. an operating machine; 22. a power supply box; 23. a scanning mechanism; 24. a photosensor; 131. a motor II; 132. a support beam; 133. a mixing drum; 134. a discharging port; 135. a discharging motor; 136. supporting legs; 137. a motor III; 138. a screw conveyor I; 1381. a collection port; 1382. a connecting pipe I; 139. a mounting frame; 141. a motor IV; 142. a water tank; 143. rolling and brushing; 144. a water inlet pipe; 145. a water outlet pipe; 146. a fixed mount; 151. a connecting pipe II; 152. a tapered barrel; 153. a motor V; 154. a screw conveyor II; 155. a delivery conduit; 156. discharging a stub bar; 157. a fixing plate; 161. a motor VI; 162. a movable plate; 163. a guide sleeve; 164. a gear; 165. a rack; 166. a guide bar; 167. mounting a beam; 168. a connecting plate; 1681. folding the protective cover; 169. and (4) wiring the pipes.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further specifically described with reference to fig. 1 to 9.
The utility model provides an intelligence patching device for improving wood-based plate surface defect, includes conveyer belt 10, motor I11, frame 12, rabbling mechanism 13, wiper mechanism 14, repairs mechanism 15, translation mechanism I16, translation mechanism II 17, translation mechanism III 18, translation mechanism IV 19, support frame 20, operating machine 21, power supply box 22, scanning mechanism 23, photoelectric sensor 24, be equipped with a plurality of bearing rollers on the frame 12, the conveyer belt 10 has been laid on the bearing roller, and frame 12 one side is equipped with motor I11, and motor I11 output end fixed connection bearing roller one end is equipped with photoelectric sensor 24, scanning mechanism 23, translation mechanism I16 in proper order from conveyer belt 10 feed end to discharge end conveyer belt 10 top, is equipped with power supply box 22 and operating machine 21 between scanning mechanism 23 and translation mechanism I16, and translation mechanism I22 and operating machine 21 install respectively in frame 12 both sides, are equipped with translation mechanism IV 19 on the translation mechanism I16, and fixedly mounted has patching mechanism 15 on the translation mechanism 19, and fixedly mounted at translation mechanism II 17 and translation mechanism 18 both ends respectively, and translation mechanism II 17 and translation mechanism III 18 are equipped with support frame III 20, and III below are equipped with wiper mechanism 14, and cleaning mechanism 13 on one side of the support frame, and the wiper mechanism 13 is equipped with the other side.
The cleaning mechanism 14 comprises a motor IV 141, a water tank 142, rolling brushes 143, a water inlet pipe 144, a water outlet pipe 145 and a fixing frame 146, wherein the fixing frame 146 is fixedly installed at the bottom of the water tank 142, a plurality of rolling brushes 143 are arranged inside the water tank 142, a chain wheel arranged at one end of each rolling brush 143 is meshed and connected with a chain wheel arranged at the output end of the motor IV 141 through a chain, the motor IV 141 is fixedly installed on the water tank 142, one side of the water tank 142 is fixedly communicated with the water inlet pipe 144, and the bottom of the water tank 142 is fixedly communicated with the water outlet pipe 145.
The repairing mechanism 15 comprises a connecting pipe II 151, a conical barrel 152, a motor V153, a screw conveyor II 154, a conveying pipeline 155, a discharging head 156, a fixing plate 157 and a fixing plate 157, wherein the fixing plate 157 is installed on the translation mechanism IV 19, the conical barrel 152 is installed on the other side of the fixing plate 157, the top of the conical barrel 152 is fixedly communicated with the connecting pipe II 151, the bottom of the conical barrel 152 is fixedly communicated with the screw conveyor II 154, one end of the screw conveyor II 154 is connected with the motor V153, the other end of the screw conveyor II 154 is fixedly communicated with the conveying pipeline 155, and the discharging head 156 is installed at the tail end of the conveying pipeline 155.
The translation mechanism I16 comprises a motor VI 161, a movable plate 162, a guide sleeve 163, a gear 164, a rack 165, guide rods 166, a mounting beam 167, a connecting plate 168, a folding protective cover 1681 and a wiring pipe 169, wherein two groups of guide rods 166 are fixedly mounted inside the mounting beam 167, the rack 165 is arranged between the two groups of guide rods 166, the guide sleeve 163 is mounted on the guide rods 166 in a meshed mode, the guide sleeve 163 is fixedly mounted on the movable plate 162, the motor VI 161 is fixedly mounted on the movable plate 162, the output end of the motor VI 161 penetrates through the gear 164 arranged on the through hole of the movable plate 162 to be connected with the rack 165 in a meshed mode, the connecting plates 168 are arranged on two sides of the movable plate 162, the other end of the connecting plate 168 is fixedly connected with the folding protective cover 1681, the other end of the folding protective cover 1681 is fixedly mounted on the mounting beam 167, and the wiring pipe 169 is arranged on the outer side of the mounting beam 167.
The translation mechanism I16 is identical in structure and function with the translation mechanism II 17, the translation mechanism III 18 and the translation mechanism IV 19.
An intelligent repairing device for improving surface defects of artificial boards comprises the following working processes: the artificial board to be repaired moves along the arrow direction on the conveyor belt 10, when the photoelectric sensor 24 monitors that the artificial board passes through, the 2D or 3D camera in the scanning mechanism 23 is started to scan the surface of the artificial board, the defects are identified and classified to establish coordinate information to be transmitted to the operating machine 21, the operating machine 21 transmits and controls the translation mechanism I16, the translation mechanism II 17, the translation mechanism III 18, the translation mechanism IV 19 and the repairing mechanism 15, meanwhile, the stirring mechanism 13 stirs and mixes the repairing material, the repairing material falls into the collecting opening 1381 through the discharging opening 134, the repairing material is pressurized through the screw conveyor I138, the connecting pipe I1382 reaches the repairing mechanism 15 through the hose and enters the conical barrel 152, the translation mechanism I16, the translation mechanism II 17, the translation mechanism III 18 and the translation mechanism IV 19 move the repairing mechanism 15 to a specified position through defect coordinate information transmitted by the operating machine 21, then the repairing mechanism 15 sends repairing materials to the conveying pipeline 155 through the screw conveyor II 154 by the control motor V153 through received defect size information, the repairing materials are conveyed to the conveying pipeline 155 through the discharge head 156 and are pumped out, then the repairing positions are leveled through the translation mechanism I16, the translation mechanism II 17, the translation mechanism III 18 and the translation mechanism IV 19 by the discharge head 156, after the repairing positions are worked for a period of time, putty residues are left at the discharge head 156 and hardened, the leveling effect is affected, at the moment, the discharge head is moved to the cleaning mechanism 14 through the plurality of sets of translation mechanisms, and the discharge head 156 is cleaned through the plurality of sets of rolling brushes 143.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (6)
1. The utility model provides an intelligence patching device for improving wood-based plate surface defect, includes conveyer belt, motor I, frame, rabbling mechanism, wiper mechanism, repairs mechanism, translation mechanism I, translation mechanism II, translation mechanism III, translation mechanism IV, support frame, operating machine, power supply box, scanning mechanism, photoelectric sensor, its characterized in that be equipped with a plurality of bearing rollers in the frame, the bearing roller upper berth is equipped with the conveyer belt, frame one side is equipped with motor I, I output fixed connection bearing roller one end of motor, be equipped with photoelectric sensor, scanning mechanism, translation mechanism I in proper order from conveyer belt feed end to discharge end conveyer belt top, be equipped with power supply box and operating machine between scanning mechanism and the translation mechanism I, power supply box and operating machine are installed respectively in the frame both sides, be equipped with translation mechanism IV on the translation mechanism I, fixed mounting has repair mechanism on the translation mechanism IV, I both ends of translation mechanism are installed respectively on translation mechanism II and translation mechanism III, translation mechanism II and translation mechanism below are equipped with III support frame, support frame one side is equipped with the wiper mechanism, wiper mechanism fixed mounting is in the frame, the wiper mechanism opposite side is equipped with rabbling mechanism in the frame.
2. The intelligent repairing device for improving the surface defects of the artificial boards according to claim 1, which is characterized in that the stirring mechanism comprises a motor II, a supporting beam, a stirring cylinder, a discharging port, a discharging motor, supporting legs, a motor III, a screw conveyor I, a collecting port, a connecting pipe I, a mounting rack, a plurality of supporting legs are arranged below the stirring cylinder, a supporting beam is arranged above the stirring cylinder, a motor II is fixedly mounted on the supporting beam, an output end of the motor II is connected with a stirring shaft, a discharging port is arranged at the bottom of the stirring cylinder and is controlled by the discharging motor, the discharging motor is fixedly mounted at the bottom of the stirring cylinder, a mounting rack is arranged below the stirring cylinder, a screw conveyor I is arranged on the mounting rack, an output end of the motor III is connected to one end of the screw conveyor I, a connecting pipe I is fixedly communicated with the other end of the connecting pipe I, a repairing mechanism is connected with a hose on one side of the connecting pipe I, a collecting port is arranged on the screw conveyor I, and the collecting port corresponds to be mounted with the discharging port.
3. The intelligent repairing device for improving artificial board surface defects according to claim 1, wherein the cleaning mechanism comprises a motor IV, a water tank, a rolling brush, a water inlet pipe, a water outlet pipe and a fixing frame, the fixing frame is fixedly installed at the bottom of the water tank, a plurality of rolling brushes are arranged inside the water tank, a chain wheel arranged at one end of each rolling brush is meshed and connected with a chain wheel arranged at the output end of the motor IV through a chain, the motor IV is fixedly installed on the water tank, the water inlet pipe is fixedly communicated with one side of the water tank, and the water outlet pipe is fixedly communicated with the bottom of the water tank.
4. The intelligent repair device for improving the surface defects of the artificial boards according to claim 1, wherein the repair mechanism comprises a connecting pipe II, a conical cylinder, a motor V, a screw conveyor II, a conveying pipeline, a discharge head, a fixing plate and a fixing plate, the fixing plate is arranged on a translation mechanism IV, the conical cylinder is arranged on the other side of the fixing plate, the connecting pipe II is fixedly communicated with the top of the conical cylinder, the screw conveyor II is fixedly communicated with the bottom of the conical cylinder, one end of the screw conveyor II is connected with the motor V, the other end of the screw conveyor II is fixedly communicated with the conveying pipeline, and the discharge head is arranged at the tail end of the conveying pipeline.
5. The intelligent repair device for improving the surface defects of the artificial boards according to claim 1, wherein the translation mechanism I comprises a motor VI, a movable plate, a guide sleeve, a gear, a rack, guide rods, a mounting beam, a connecting plate, a folding protective cover and a wiring pipe, wherein two groups of guide rods are fixedly arranged inside the mounting beam, the rack is arranged between the two groups of guide rods, the guide sleeve is arranged on each guide rod in a meshed manner, the guide sleeve is fixedly arranged on the movable plate, the motor VI is fixedly arranged on the movable plate, the output end of the motor VI penetrates through a through hole in the movable plate to be connected with the gear and the rack in a meshed manner, the connecting plate is arranged on two sides of the movable plate, the folding protective cover is fixedly connected with the other end of the connecting plate, the other end of the folding protective cover is fixedly arranged on the mounting beam, and the wiring pipe is arranged on the outer side of the mounting beam.
6. The intelligent repairing device for improving the surface defects of the artificial boards as claimed in claim 1, wherein the translation mechanism I is the same as the translation mechanism II, the translation mechanism III and the translation mechanism IV.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222038488.XU CN217802225U (en) | 2022-08-03 | 2022-08-03 | Intelligent repairing device for improving surface defects of artificial boards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222038488.XU CN217802225U (en) | 2022-08-03 | 2022-08-03 | Intelligent repairing device for improving surface defects of artificial boards |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217802225U true CN217802225U (en) | 2022-11-15 |
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ID=83973555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222038488.XU Active CN217802225U (en) | 2022-08-03 | 2022-08-03 | Intelligent repairing device for improving surface defects of artificial boards |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217802225U (en) |
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2022
- 2022-08-03 CN CN202222038488.XU patent/CN217802225U/en active Active
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