CN217798630U - Bar and wire rod reinforcing bar intelligence bending device - Google Patents
Bar and wire rod reinforcing bar intelligence bending device Download PDFInfo
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- CN217798630U CN217798630U CN202220102727.0U CN202220102727U CN217798630U CN 217798630 U CN217798630 U CN 217798630U CN 202220102727 U CN202220102727 U CN 202220102727U CN 217798630 U CN217798630 U CN 217798630U
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Abstract
The utility model discloses an intelligent bending device for bar and wire rod reinforcing steel bars, which comprises a bar reinforcing steel bar processing line, a wire rod reinforcing steel bar processing line and a bending mechanism arranged between the bar reinforcing steel bar processing line and the wire rod reinforcing steel bar processing line; the industrial robot can realize quick switching installation with the hydraulic bending tool head or the servo bending tool head, and the industrial robot clamps and bends the strip-shaped steel bar material cut at fixed length corresponding to the bar-shaped steel bar processing process line or the wire rod steel bar processing process line respectively to bend the strip-shaped steel bar material into a curved steel bar material with specific bending degree. In the utility model, the intelligent controllability and the comprehensive automation of the whole process of the bar and wire rod reinforcing steel bar bending processing system can be realized based on the processing program output by the off-line programming software and the instruction output by the numerical control regulation and control system; the two bending systems based on hydraulic pressure or servo can realize multi-style automatic bending aiming at irregular and irregular reinforcing steel bars, and the stability of product quality is greatly ensured.
Description
Technical Field
The utility model relates to a building trade reinforcing bar processing technology field, specifically speaking relate to a bar and wire rod reinforcing bar intelligence bending device.
Background
In the construction process of buildings, in order to make the buildings more stable, reinforcing bars are often used for reinforcing. In order to achieve better construction effect, the steel bars need to be bent to different angles so as to meet different construction requirements.
In the prior art, bar steel bars and wire rod steel bars mostly have the following defects in the traditional bending process: the steel bar bending device has the advantages of complex operation procedures, various processing special equipment, huge occupied space, large required manual labor, poorer product consistency, difficult control of product quality and single type of steel bars which can be bent.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a bar and wire rod reinforcing bar intelligence bending device to realizing high efficiency, low cost, intellectuality, high flexibility in polytype, abnormal shape, anomalous reinforcing bar is provided.
In order to solve the technical problem, the utility model discloses a following technical scheme: an intelligent bar and wire rod reinforcing steel bar bending device comprises a bar reinforcing steel bar processing process line, a wire rod reinforcing steel bar processing process line and a bending mechanism arranged between the bar reinforcing steel bar processing process line and the wire rod reinforcing steel bar processing process line;
the bar steel bar processing line at least comprises a roller line feeding mechanism, an adjusting and cutting mechanism and a first auxiliary feeding mechanism which are sequentially linearly arranged from front to back;
the processing line for the wire rod reinforcing steel bars at least comprises a feeding frame mechanism, a straightening cutting mechanism and a second auxiliary feeding mechanism which are sequentially linearly arranged from front to back;
the bending mechanism comprises an industrial robot, a hydraulic bending tool head and a servo bending tool head, the industrial robot can realize quick switching installation of the hydraulic bending tool head or the servo bending tool head, and the hydraulic bending tool head or the servo bending tool head respectively corresponds to the bar steel bar machining process line or the wire rod steel bar machining process line to clamp and bend the strip steel bar material after being cut at fixed length to form the curved steel bar material with specific bending degree.
Further, the bar steel bar processing process line is used for processing bar steel bars with different diameters and thicknesses and different lengths, the wire rod steel bar processing process line is used for processing wire rod steel bars with different diameters and thicknesses and bending curvatures, the bar steel bar processing process line and the wire rod steel bar processing process line are driven and processed based on an automatic processing program output by offline programming software, and regulation and control operation is carried out based on an automatic instruction output by a numerical control module.
Further, a time axis is set, bar steel bars or wire rod steel bars are respectively and correspondingly hoisted to the roller line feeding mechanism or the feeding frame mechanism in a manual or mechanical mode, the roller line feeding mechanism moves and conveys each bar steel bar with different diameters, thicknesses and lengths to a fixed-length driving station one by one, and the feeding frame mechanism pulls the end of each wire rod steel bar with different diameters, thicknesses and bending curvatures to the inlet position of a cutting station in the straightening and cutting mechanism one by one.
Further, the adjusting and cutting mechanism comprises a driving bar feeding mechanism and a cutting machine, the roller line feeding mechanism conveys the bar steel bars to the fixed-length driving station and then the bar steel bars are arranged in a whole and leveled, the driving bar feeding mechanism pulls the bar steel bars one by one and transmits a section of specific length, and the cutting machine cuts off the specific length output by the bar steel bars and cuts the bar steel bars into the bar steel bars with fixed length.
Further, after the end of the steel wire rod is pulled to the inlet of the straightening and cutting mechanism by the feeding frame mechanism, the straightening and cutting mechanism automatically straightens the steel wire rod to form a long strip, transmits a section of specific length, cuts off the specific length output by the long strip, and cuts the long strip into the steel wire rod material with fixed length.
Furthermore, the bending mechanism is located between a discharge port of the adjusting cutting mechanism and a discharge port of the straightening cutting mechanism, quick-change discs used for being assembled and connected with or disassembled and separated from external equipment are fixed on the hydraulic bending tool head and the servo bending tool head, and the industrial robot drives the end effector wrist of the industrial robot to be fixed with the quick-change discs under the control of a hydraulic system based on the automatic machining program and the automatic instruction, so that quick switching and installation of different tool heads are realized.
Further, the bending mechanism further comprises a die library placing frame arranged in front of the industrial robot, the die library placing frame is provided with a storage area for fixedly placing the hydraulic bending tool head and the servo bending tool head, the hydraulic bending tool head and the servo bending tool head are respectively detachably replaced and provided with a hydraulic bending module and a servo bending module, the hydraulic bending module and the servo bending module are respectively provided with a plurality of groups, the sizes of the groups are different, the groups are correspondingly matched with the strip-shaped steel bars with different thicknesses for standby replacement, and the die library placing frame is further provided with a storage area for fixing the plurality of groups of the hydraulic bending module and the servo bending module.
Furthermore, the first auxiliary feeding mechanism comprises a first horizontal transmission module, a first clamping module and a first supporting module, the first clamping module and the first supporting module are respectively installed on the first horizontal transmission module, reciprocating movement can be achieved along a straight line under the driving of the first horizontal transmission module, the first clamping module clamps the curved reinforcing steel bar material formed by bending the hydraulic bending tool head and then transfers the curved reinforcing steel bar material to the first supporting module, and the first supporting module drives the curved reinforcing steel bar material to move for feeding.
Furthermore, the second auxiliary feeding mechanism comprises a second horizontal transmission module, a second clamping module and a second supporting module, the second clamping module and the second supporting module are respectively installed on the second horizontal transmission module and can realize reciprocating motion along a straight line under the driving of the second horizontal transmission module, the second clamping module clamps the curved reinforcing steel bar material formed by bending the servo bending tool head and then transfers the curved reinforcing steel bar material to the second supporting module, and the second supporting module drives the curved reinforcing steel bar material to move for feeding.
The beneficial effects of the utility model embody:
the utility model discloses in, the instruction of procedure, the numerical control regulation and control system output based on off-line programming software output can realize bar and wire rod reinforcing bar system of bending processing's whole technology intelligence controllability and comprehensive automation, work efficiency height, low in labor cost.
The utility model discloses in, can realize the automatic bending of style to abnormal shape, anomalous reinforcing bar based on hydraulic pressure or two servo systems of bending, can realize the rapid switching of hydraulic pressure instrument head of bending or servo instrument head of bending according to the actual processing demand, the conversion is adjusted in a flexible way, the compound flexibility of processing, guarantees product quality's stability greatly.
Drawings
Fig. 1 is an isometric view of an embodiment of the invention.
Fig. 2 is a top view of an embodiment of the present invention.
The components in the drawings are labeled as follows: 1. processing a bar steel bar process line; 2. a processing line of the steel wire rods; 3. a roller line feeding mechanism; 4. a feeding frame mechanism; 5. adjusting a cutting mechanism; 6. a straightening and cutting mechanism; 7. driving a rib feeding mechanism; 8. a cutting machine; 9. a bending mechanism; 10. an industrial robot; 11. a hydraulic bending tool head; 12. servo bending the tool head; 13. placing a mold warehouse rack; 14. a first auxiliary feeding mechanism; 15. and the second auxiliary feeding mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The embodiments and features of the embodiments in the present application may be combined with each other without conflict. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, "a plurality" means two or more. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory to each other or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
See fig. 1-2.
The utility model relates to an intelligent bending device for bar and wire rod reinforcing steel bars, which comprises a bar reinforcing steel bar processing line 1, a wire rod reinforcing steel bar processing line 2 and a bending mechanism 9 arranged between the bar reinforcing steel bar processing line and the wire rod reinforcing steel bar processing line;
the bar steel bar processing line 1 at least comprises a roller line feeding mechanism 3, an adjusting and cutting mechanism 5 and a first auxiliary feeding mechanism 14 which are sequentially and linearly arranged from front to back;
the processing line 2 for the wire rod reinforcing steel bars at least comprises a feeding frame mechanism 4, a straightening cutting mechanism 6 and a second auxiliary feeding mechanism 15 which are sequentially linearly arranged from front to back;
bending mechanism 9 includes industrial robot 10, hydraulic pressure bending tool head 11 and servo bending tool head 12, industrial robot 10 can realize with hydraulic pressure bending tool head 11 or with the quick switch-over installation of servo bending tool head 12 corresponds respectively bar steel processing technology line 1 or wire rod reinforcing bar processing technology line 2 presss from both sides tightly and bends the strip reinforcing bar material after the fixed length is cut off, becomes the curved reinforcing bar material of specific camber.
The utility model discloses in, the instruction of procedure, the numerical control regulation and control system output based on off-line programming software output can realize bar and wire rod reinforcing bar system of bending processing's whole technology intelligence controllability and comprehensive automation, work efficiency height, low in labor cost.
The utility model discloses in, can realize the automatic bending of polytype based on hydraulic pressure or two sets of servo bending systems to heterotypic, anomalous reinforcing bar, can realize hydraulic pressure bending tool head or the rapid switching of servo bending tool head according to the actual processing demand, the conversion is adjusted in a flexible way, is processed compound flexibility, guarantees product quality's stability greatly.
In an embodiment, the bar steel bar processing line 1 is used for processing bar steel bars with different diameters and thicknesses and lengths, the wire rod steel bar processing line 2 is used for processing wire rod steel bars with different diameters and thicknesses and bending curvatures, and the bar steel bar processing line 1 and the wire rod steel bar processing line 2 are used for driving and processing based on an automatic processing program output by offline programming software and regulating and controlling operation based on an automatic instruction output by a numerical control module. By the design, the bar steel bar processing process line 1 and the wire rod steel bar processing process line 2 are self-made simple production lines, when the production lines which are linearly arranged are formed, the bar steel bars or the wire rod steel bars are kept to be basically located on the same horizontal plane respectively, if the natural sagging of the cantilever end needs to be considered, the height difference can be set as required, and the efficient, low-cost, intelligent and high-flexibility feeding, cutting, bending and feeding processes of the bar steel bars or the wire rod steel bars are realized.
In an embodiment, a time axis is set, bar reinforcements or wire rods reinforcements are correspondingly hoisted to the roller line feeding mechanism 3 or the feeding frame mechanism 4 respectively in a manual or mechanical mode, the roller line feeding mechanism 3 moves and conveys each bar reinforcement with different diameters, thicknesses and lengths to a sizing driving station one by one, and the feeding frame mechanism 4 draws the end of each wire rod reinforcement with different diameters, thicknesses and bending curvatures to an inlet position of a cutting station in the straightening and cutting mechanism 6 one by one. According to the design, the time shaft is utilized to adjust the distance between each bar steel bar or each wire rod steel bar in the feeding process, so that collision and stacking on a production line are prevented, the roller line feeding mechanism 3 or the feeding frame mechanism 4 respectively transmits each bar steel bar or each wire rod steel bar to the position of the next processing step one by one based on the control of the automatic processing degree or the automatic instruction, and the automation degree of material feeding is improved.
In one embodiment, the adjustable cutting mechanism 5 comprises a driving bar feeding mechanism 7 and a cutting machine 8, the roller line feeding mechanism 3 conveys the bar stocks to the sizing driving station and then arranges the bar stocks into flat, the driving bar feeding mechanism 7 pulls the bar stocks one by one and transmits the bar stocks to a specific length, and the cutting machine 8 cuts off the specific length output by the bar stocks to cut the bar stocks into the bar stocks with fixed length;
the driving rib conveying mechanism 7 drives the driving wheels of the driving rib conveying mechanism 7 to operate based on the automatic processing program, so that bar reinforcing steel bars are pulled, the driving rib conveying mechanism 7 can be customized according to a wheel type structure, and the specific length transmitted by the driving rib conveying mechanism 7 is indirectly measured and controlled by an encoder. According to the design, the bar steel bars are cut at a fixed length according to the steps, so that the special-shaped, various and irregular steel bars can be made into the straight and long bar steel bars with specific lengths, and the bending processing in the next step is facilitated.
In one embodiment, after the feeding frame mechanism 4 pulls the end of the steel wire rod to the inlet position of the straightening and cutting mechanism 6, the straightening and cutting mechanism 6 automatically straightens the steel wire rod to form a long strip, transmits a section of specific length, cuts off the specific length output by the long strip, and cuts the long strip into the steel wire rod material with fixed length;
the straightening and cutting mechanism 6 regulates and controls and automatically adjusts the distance between the rollers based on the automatic instruction, the wire rod reinforcing steel bars are placed at the driving wheels and automatically drawn by the motor to realize straightening, and the straightening and cutting mechanism 6 transmits the elongated reinforcing steel bars formed after straightening out by a specific length based on the automatic processing program. Design like this, no matter be based on the drive of the automatic processing procedure of off-line programming software output, still based on the regulation and control of the automation instruction of numerical control module output all can realize that the reinforcing bar intelligence is automatic to cut with fixed length, and artifical labour is low, work efficiency is high.
In an embodiment, the bending mechanism 9 is located between the discharge port of the adjusting and cutting mechanism 5 and the discharge port of the straightening and cutting mechanism 6, quick-change discs for assembly connection or disassembly separation with external equipment are fixed on the hydraulic bending tool head 11 and the servo bending tool head 12, and the industrial robot 10 drives the end effector wrist thereof to be fixed with the quick-change discs under the control of a hydraulic system based on the driving of the automatic processing program and the automatic instruction, so as to realize quick switching and installation with different tool heads. The design is that the bending mechanism 9 faces two sets of processing lines at the same time, so that the bending processing modes can be switched rapidly, the hydraulic motor drives the hydraulic bending tool head 11 to bend the strip-shaped steel bar material at the upper position in the bar-shaped steel bar processing line 1, the servo motor drives the servo bending tool head 12 to bend the strip-shaped steel bar material at the upper position in the coil bar processing line 2, the purpose of manufacturing the curved steel bar material with the specific shape requirement can be achieved, meanwhile, the industrial robot 10 is driven by a hydraulic system to execute instructions, the freedom degree of the industrial robot 10 is utilized to drive each bending tool head to complete various complex processes, the hydraulic system is a controllable servo hydraulic system, and the accurate control of the executing mechanism can be guaranteed.
In an embodiment, the bending mechanism 9 further comprises a die magazine rack 13 arranged in front of the industrial robot 10, the die magazine rack 13 is respectively provided with a storage area for fixedly placing the hydraulic bending tool head 11 and the servo bending tool head 12, the hydraulic bending tool head 11 and the servo bending tool head 12 are respectively detachably replaced and provided with a hydraulic bending module and a servo bending module, the hydraulic bending module and the servo bending module are respectively provided with multiple groups, the sizes of the groups are different, the hydraulic bending module and the servo bending module are respectively matched with the strip-shaped steel bar materials with different thicknesses for standby replacement, and the die magazine rack 13 is further provided with a storage area for fixing the multiple groups of the hydraulic bending module and the servo bending module. The design is that the die storage rack 13 is a customized support, and is provided with the fixing seat of the hydraulic bending tool head 11, the fixing seat of the servo bending tool head 12 and the fixing seats of the hydraulic bending module and the servo bending module, so that the end effector wrist of the industrial robot 10 is well ordered when different working heads are switched according to different processing requirements, disorder is prevented, the base of the industrial robot 10 keeps a specific relative position, and the industrial robot 10 is convenient to record different regions for self processing, and the replacement work of each tool head is rapidly realized.
In an embodiment, the first auxiliary feeding mechanism 14 includes a first horizontal transmission module, a first clamping module, and a first supporting module, the first clamping module and the first supporting module are respectively installed on the first horizontal transmission module, and can realize reciprocating movement along a straight line under the driving of the first horizontal transmission module, the first clamping module clamps the curved reinforcing steel bar material formed by bending the hydraulic bending tool head 11, and then transfers the curved reinforcing steel bar material to the first supporting module, and the first supporting module drives the curved reinforcing steel bar material to move for feeding. By the design, the first auxiliary feeding mechanism 14 is matched with the bending processing step of the bar steel bar processing process line 1, receives and clamps the bent steel bars, supports and drives the bent steel bars to move and feed to the next processing device or blanking, and is simple, efficient, regular in production line intelligence and efficient and orderly in processing.
In an embodiment, the second auxiliary feeding mechanism 15 includes a second horizontal transmission module, a second clamping module, and a second supporting module, the second clamping module and the second supporting module are respectively installed on the second horizontal transmission module, and can realize reciprocating movement along a straight line under the driving of the second horizontal transmission module, the second clamping module clamps the curved reinforcing steel bar material formed by bending the servo bending tool head 12, and then transfers the curved reinforcing steel bar material to the second supporting module, and the second supporting module drives the curved reinforcing steel bar material to move for feeding. Design like this, the supplementary feeding mechanism 15 of second cooperates the bending process step of wire rod reinforcing bar processing technology line 2, accepts and presss from both sides tightly to bend and accomplish curved reinforcing bar material, and the support carries and drives it and remove the pay-off to next processing equipment or unloading, and is simple high-efficient, and it is regular to produce line intelligence, and the processing is high-efficient orderly.
It should be understood that the examples and embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the present disclosure, as various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
Claims (4)
1. The utility model provides a bar and wire rod reinforcing bar intelligence bending device which characterized in that: comprises a bar steel bar processing process line (1), a wire rod steel bar processing process line (2) and a bending mechanism (9) arranged between the bar steel bar processing process line and the wire rod steel bar processing process line;
the bar steel bar processing process line (1) at least comprises a roller line feeding mechanism (3), an adjusting and cutting mechanism (5) and a first auxiliary feeding mechanism (14) which are sequentially linearly arranged from front to back;
the wire rod reinforcing steel bar processing line (2) at least comprises a feeding frame mechanism (4), a straightening cutting mechanism (6) and a second auxiliary feeding mechanism (15) which are sequentially linearly arranged from front to back;
bending mechanism (9) include industrial robot (10), hydraulic pressure instrument head (11) and the servo instrument head (12) of bending, industrial robot (10) can realize with hydraulic pressure instrument head (11) of bending or with the fast switch over installation of servo instrument head (12) of bending corresponds respectively bar reinforcing bar processing technology line (1) or wire rod reinforcing bar processing technology line (2) presss from both sides tightly and bends the curved reinforcing bar material of bending to the strip reinforcing bar material after the fixed length is cut off.
2. The intelligent bar and wire rod bending device as recited in claim 1, wherein: bar reinforcing bar processing technology line (1) processes to the bar reinforcing bar of different diameter thickness, length size, wire rod reinforcing bar processing technology line (2) processes to the wire rod reinforcing bar of different diameter thickness, curvature, bar reinforcing bar processing technology line (1) and wire rod reinforcing bar processing technology line (2) all drive the processing and regulate and control the operation based on the automatic processing procedure of off-line programming software output and based on the automation instruction of numerical control module output.
3. The intelligent bar and wire rod bending device as recited in claim 1, wherein: bending mechanism (9) are located the discharge gate of adjustment shutdown mechanism (5) with between the discharge gate of alignment shutdown mechanism (6), all be fixed with on hydraulic pressure bending tool head (11) and servo bending tool head (12) and be used for with external equipment assembly connection or dismantle the quick change dish of separation, industrial robot (10) are based on the drive of automatic processing procedure and automation instruction to under hydraulic system's control, drive self end effector wrist with the quick change dish is fixed mutually, realize with the quick switching installation of different tool heads.
4. The intelligent bar and wire rod bending device as recited in claim 3, wherein: the bending mechanism (9) further comprises a die library placing frame (13) arranged in front of the industrial robot (10), storage areas for fixing and placing a hydraulic bending tool head (11) and a servo bending tool head (12) are respectively arranged on the die library placing frame (13), a hydraulic bending module and a servo bending module are respectively detachably installed on the hydraulic bending tool head (11) and the servo bending tool head (12) in a replaceable mode, the hydraulic bending module and the servo bending module are respectively provided with multiple groups, the sizes of the groups are different, the hydraulic bending module and the servo bending module are respectively matched with the thicknesses of different diameters, the strip-shaped steel bar materials are respectively replaced in a standby mode, and the die library placing frame (13) is further provided with a storage area for fixing the multiple groups of the hydraulic bending module and the servo bending module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220102727.0U CN217798630U (en) | 2022-01-14 | 2022-01-14 | Bar and wire rod reinforcing bar intelligence bending device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220102727.0U CN217798630U (en) | 2022-01-14 | 2022-01-14 | Bar and wire rod reinforcing bar intelligence bending device |
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| Publication Number | Publication Date |
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| CN217798630U true CN217798630U (en) | 2022-11-15 |
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| CN202220102727.0U Active CN217798630U (en) | 2022-01-14 | 2022-01-14 | Bar and wire rod reinforcing bar intelligence bending device |
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| CN (1) | CN217798630U (en) |
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- 2022-01-14 CN CN202220102727.0U patent/CN217798630U/en active Active
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