CN217795346U

CN217795346U - Waste gas treatment device for rubber banburying

Info

Publication number: CN217795346U
Application number: CN202221887613.8U
Authority: CN
Inventors: 蒋志丽; 张文广; 张翠翠; 蒋国顺; 张嘉良
Original assignee: Hebei Auchang Plastic Products Co ltd
Current assignee: Hebei Auchang Plastic Products Co ltd
Priority date: 2022-07-21
Filing date: 2022-07-21
Publication date: 2022-11-15
Anticipated expiration: 2032-07-21

Abstract

The utility model relates to a waste gas treatment technical field, concretely relates to waste gas treatment device is used in rubber banburying, it is collected and is handled through the waste gas of twice internal vulcanization of banbury mixer body, very big improvement the gas collection and the treatment effect of waste gas, also ensured simultaneously that staff's health does not cause the injury by waste gas, including banbury mixer body and outside waste gas treatment device, the bottom fixedly connected with bottom plate of banbury mixer body, two backup pads of the top right part fixedly connected with of bottom plate, the top fixedly connected with treatment plate of two backup pads, the top of treatment plate is provided with cooling mechanism and vacuum exhaust fan, the top middle part fixedly connected with processing case of treatment plate, the sealed intercommunication in top of banbury mixer body has exhaust duct one, the other end of exhaust duct one passes cooling mechanism and communicates with the left end of processing case, exhaust duct is last to be provided with valve one, the inside left part of processing case is provided with two dust barriers.

Description

Waste gas treatment device for rubber banburying

Technical Field

The utility model relates to a waste gas treatment technical field, concretely relates to waste gas treatment device is used in rubber banburying.

Background

As is well known, the harm of rubber vulcanization smoke generated during closed banburying of rubber is large, waste gas components contain odorous substances, the odorous substances drift away along with the wind direction, and the retention time in the air is long, so that the waste gas treatment device is required to be used for effectively collecting and purifying, good production operation of enterprises is ensured, the environments of workshops and factories are improved, and the national environmental protection requirements are met.

Through retrieval, the utility model with the chinese patent application number CN202121355244.3 discloses an internal mixer waste gas treatment device, which is roughly described as comprising an internal mixer body, wherein the top of the internal mixer body is provided with a waste gas collecting component, one side of the internal mixer body is provided with a cooling box, one side of the cooling box is provided with an air pump, and the outlet of the air pump is in conduction connection with an external waste gas treatment device through a pipeline; a U-shaped cooling pipe is arranged in the cooling box, and the bottom of the U-shaped cooling pipe is connected with a condensate collecting mechanism in a conduction manner; one port of the U-shaped cooling pipe is in conduction connection with an outlet of the waste gas collecting assembly through a pipeline, and the other port of the U-shaped cooling pipe is in conduction connection with an inlet of the air suction pump through a pipeline; waste gas that the banbury mixer body produced gets into outside exhaust treatment device via waste gas collection subassembly, U type cooling tube and aspiration pump according to the preface, and it is when using, and the waste gas that will get into in the aspiration pump is cooled down and is handled, avoids the waste gas high temperature and influences the life of aspiration pump.

Although foretell prior art scheme is convenient for cool down the processing with the waste gas in the aspiration pump, has guaranteed the life of aspiration pump, but combine actual conditions to look at, seal the banburying at rubber and accomplish the back, the waste gas concentration and the temperature of the inside vulcanization of banbury mixer body are higher, and the device carries out waste gas collection through the gas collecting bucket of support top, and what open the banbury mixer body in a trade carries out waste gas collection through waste gas collection group, and is dangerous higher, easily causes workshop staff's healthy, is not convenient for practical.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a be not enough to prior art, the utility model provides a waste gas treatment device for rubber banburying to the prior art who proposes in the solution background art carries out waste gas collection through the gas collection fill of support top, and what open the banbury mixer body and carry out waste gas collection through waste gas collection group, and is dangerous higher, easily causes workshop staff's healthy, the problem of being not convenient for practical.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a waste gas treatment device for rubber banburying, includes banbury mixer body and outside waste gas treatment device, the bottom fixedly connected with bottom plate of banbury mixer body, two backup pads of the top right part fixedly connected with of bottom plate, two the top fixedly connected with processing board of backup pad, the top of processing board is provided with cooling mechanism and vacuum exhaust fan, and the sealed intercommunication in top middle part of processing board has exhaust duct one, the other end of exhaust duct one passes cooling mechanism and communicates with the left end of handling the case, is provided with valve one on the exhaust duct one, and the inside left part of handling the case is provided with two dust barriers, two the top of dust barrier all runs through to the top of handling the case and with the sealed and sliding connection in top of handling the case, the inside right part fixedly connected with carbon frame of handling the case, the inside of carbon frame is provided with honeycomb gas collection active carbon, and the right-hand member of handling the case communicates with the input of vacuum exhaust fan has exhaust duct two, and the intercommunication has exhaust duct three between the output of vacuum exhaust fan and the outside waste gas treatment device intercommunication, and the left end lower part of handling the case is provided with secondary waste gas treatment mechanism.

Preferably, cooling mechanism includes the cooling case, cooling case fixed connection is on the top of handling the board, exhaust duct partly is located the inside of cooling case, and the front end of cooling case is provided with the hair-dryer, and a plurality of exhaust vents have been seted up to the rear end of cooling case, the top fixedly connected with water tank of cooling case, the water pump is installed on the top of water tank, intercommunication water pipe one between the input of water pump and the water tank, the intercommunication has water pipe two between the output of water pump and the water tank, water pipe two have the part to stretch into to the inside of cooling case and twine on exhaust duct one's outer wall.

Furthermore, the secondary gas collection mechanism comprises a fourth exhaust pipeline, the right end of the fourth exhaust pipeline is communicated with the lower part of the left end of the treatment box, the left end of the fourth exhaust pipeline penetrates through the cooling box to the position below the treatment plate and is communicated with a gas collection hood, and a second valve is arranged on the fourth exhaust pipeline.

Still further, the top of water tank intercommunication has the inlet tube, be provided with the tube cap on the inlet tube, the front end lower part of water tank intercommunication has the bleeder, be provided with the valve III on the bleeder.

As a further scheme of the scheme, two support rods are fixedly connected between the gas collecting hood and the two support plates respectively.

As a further scheme of the scheme, the position of the gas collecting hood corresponds to the discharge hole of the internal mixer body.

On the basis of the scheme, the right part of the top end of the treatment box is sealed through a plurality of bolts and is rotatably connected with a box cover, and the box cover is fixedly connected with a handle.

On the basis of the scheme, the bottom end of the bottom plate is fixedly connected with a plurality of supporting legs.

(III) advantageous effects

Compared with the prior art, the utility model provides a waste gas treatment device for rubber banburying possesses following beneficial effect:

the utility model discloses in, after the rubber banburying, start the vacuum exhaust fan, through exhaust duct one, valve one, the cooperation of cooling mechanism, be convenient for inhale the processing case with the waste gas of the inside high concentration's of banbury mixer vulcanization, through the dust-proof board, the carbon frame, the cooperation of honeycomb active carbon, be convenient for carry out the partial processing with particulate matter and the foul gas of waste gas the inside, reduce the exhaust-gas treatment pressure of outside exhaust-gas treatment equipment simultaneously, increase its practical life, through exhaust duct four, valve two, the cooperation of gas collecting channel, be convenient for when the banbury mixer body is opened, carry out the secondary absorption with remaining waste gas on the inside remaining waste gas of banbury mixer body and the rubber, prevent to remain waste gas and cause the injury to staff's health, therefore, this exhaust-gas treatment device for the rubber banburying, collect and handle the waste gas through twice to the inside vulcanization of banbury mixer body, very big gas collection and the treatment effect of waste gas that has improved, the while has also ensured that staff's health does not cause the injury by waste gas.

Drawings

Fig. 1 is a schematic view of the whole, partially cut-away, three-dimensional structure of the present invention;

fig. 2 is a schematic perspective view of the present invention;

fig. 3 is a schematic perspective view of another embodiment of the present invention;

fig. 4 is a schematic view of a part a of the present invention shown in fig. 1;

fig. 5 is a schematic view of a part of the enlarged structure at B in fig. 1 according to the present invention.

In the figure: 1. an internal mixer body; 2. an external exhaust gas treatment device; 3. a base plate; 4. a support plate; 5. processing the plate; 6. a vacuum exhaust fan; 7. a treatment tank; 8. a first exhaust pipeline; 9. a first valve; 10. a dust barrier; 11. a carbon skeleton; 12. honeycomb activated carbon; 13. a second exhaust pipeline; 14. a third exhaust pipeline; 15. a cooling box; 16. a blower; 17. a water tank; 18. a water pump; 19. a first water pipe; 20. a water pipe II; 21. a fourth exhaust duct; 22. a gas-collecting hood; 23. a second valve; 24. a water inlet pipe; 25. a support bar; 26. a box cover; 27. and (7) supporting legs.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-5, a waste gas treatment device for rubber mixing, including an internal mixer body 1 and an external waste gas treatment device 2, a bottom plate 3 is fixedly connected to a bottom end of the internal mixer body 1, two support plates 4 are fixedly connected to a right portion of a top end of the bottom plate 3, a treatment plate 5 is fixedly connected to top ends of the two support plates 4, a cooling mechanism and a vacuum exhaust fan 6 are disposed on a top end of the treatment plate 5, the cooling mechanism includes a cooling box 15, the cooling box 15 is fixedly connected to a top end of the treatment plate 5, a portion of a first exhaust pipe 8 is disposed inside the cooling box 15, a blower 16 is disposed at a front end of the cooling box 15, a plurality of air outlets are disposed at a rear end of the cooling box 15, a water tank 17 is fixedly connected to a top end of the cooling box 15, a top end of the water tank 17 is communicated with a water inlet pipe 24, a pipe cover is disposed on the water inlet pipe 24, a lower portion of the front end of the water tank 17 is communicated with a drain pipe, a third valve is disposed on the drain pipe, water pipe is convenient for adding and replacing water inside the water tank 17, a water pump 18, a first exhaust pipe 20 is communicated with the water pipe 17, a part of the cooling box, a first exhaust pipe 20 is extended into the internal part of the cooling box, and the cooling box, the cooling mechanism is convenient for increasing service life of the rubber mixing device, and extending into the rubber mixing device.

It should be further noted that the middle of the top end of the processing plate 5 is fixedly connected with a processing box 7, the top end of the internal mixer body 1 is hermetically communicated with a first exhaust duct 8, the other end of the first exhaust duct 8 passes through a temperature reduction mechanism and is communicated with the left end of the processing box 7, a first valve 9 is arranged on the first exhaust duct 8, two dust-proof plates 10 are arranged on the left portion of the interior of the processing box 7, the tops of the two dust-proof plates 10 penetrate through the upper portion of the processing box 7 and are hermetically and slidably connected with the top end of the processing box 7, a carbon frame 11 is fixedly connected to the right portion of the interior of the processing box 7, a honeycomb activated carbon 12 is arranged in the interior of the carbon frame 11, the right portion of the top end of the processing box 7 is hermetically and is rotatably connected with a box cover 26 through a plurality of bolts, a handle is fixedly connected to the box cover 26, the box cover 26 is opened by screwing the bolts, so as to facilitate replacement of the honeycomb activated carbon 12 in the interior of the processing box 7, and observation of the interior of the processing box 7 is facilitated, the case that the right end of the internal mixer body 7 is in a closed state, the case that the right end of the internal mixer body is communicated with a second exhaust duct 13 of the exhaust duct 21, the four exhaust duct 21, the exhaust duct 21 is fixedly connected with the left end of the internal mixer body, the exhaust duct 22, the exhaust duct 21, the internal mixer body is connected with a secondary exhaust duct 22, the four exhaust duct 21, the exhaust duct 21 is connected with a discharge port of the internal mixer body, the exhaust duct 7, the exhaust duct 22, the secondary exhaust duct 21, the exhaust duct 21 is arranged on the four exhaust processing box 7, the exhaust duct 21, the exhaust processing box 7, the exhaust duct 21 is conveniently, carry out the secondary with remaining waste gas on the inside remaining waste gas of banbury mixer body 1 and the rubber and absorb, prevent that remaining waste gas from causing the injury to staff's health, a plurality of landing legs 27 of bottom fixedly connected with of bottom plate 3 are convenient for stabilize and support the device.

The vacuum exhaust fan 6 and the blower 16 in this embodiment are conventional devices which are purchased from the market and are known by those skilled in the art, and the models can be selected or customized according to actual needs, in this patent, we only use the conventional devices, but do not improve the structures and functions of the conventional devices, and the setting mode, the installation mode and the electrical connection mode are set, for those skilled in the art, as long as debugging operation is performed according to the requirements of the use specifications, which is not described herein any more, and the vacuum exhaust fan 6 and the blower 16 are both provided with control switches which are matched with the conventional devices, and the installation positions of the control switches are selected according to the actual use requirements, so that the operation and control of the operators can be conveniently performed.

To sum up, this waste gas treatment device for rubber banburying accomplishes the back at the rubber banburying, start vacuum exhaust fan 6 and valve one 9, high concentration vulcanizes waste gas takes out through exhaust duct one 8 from the internal mixer body 1, start water pump 18 and hair-dryer 16, rivers flow to water pipe two 20 through water pipe one 19, through the laminating of water pipe two 20 and exhaust duct, make moisture drive the inside partial temperature of waste gas, through the blowing of hair-dryer 16, make the air take away the partial temperature of the inside waste gas of exhaust duct, realize the cooling to high temperature waste gas, waste gas gets into processing case 7, through the inside partial large granule waste matter of double-deck dust barrier 10 separation waste gas, adsorb the foul gas in the waste gas through honeycomb active carbon 12 simultaneously, open internal mixer body 1, close valve one 9, open valve two 23, the internal mixer body 1 inside remaining waste gas and the remaining waste gas of lower concentration on the rubber, get into the inside processing case 7 through gas collecting hood 22 and exhaust duct four 21, the waste gas after the processing is carried the external treatment device 2 through exhaust duct three 14 and is carried out the processing of the external system until the national standard can accord with more.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The waste gas treatment device for rubber internal mixing comprises an internal mixer body (1) and an external waste gas treatment device (2), and is characterized in that a bottom plate (3) is fixedly connected to the bottom end of the internal mixer body (1), two support plates (4) are fixedly connected to the right top end of the bottom plate (3), two treatment plates (5) are fixedly connected to the top ends of the support plates (4), a cooling mechanism and a vacuum exhaust fan (6) are arranged on the top end of each treatment plate (5), a treatment box (7) is fixedly connected to the middle top end of each treatment plate (5), a first exhaust pipeline (8) is communicated with the top end of the internal mixer body (1) in a sealing manner, the other end of the first exhaust pipeline (8) penetrates through the cooling mechanism and is communicated with the left end of the treatment box (7), a first valve (9) is arranged on the first exhaust pipeline (8), two dust separation plates (10) are arranged on the left inner part of the treatment box (7), the tops of the two dust separation plates (10) penetrate through the upper part of the treatment box (7) and are connected with the top end of the treatment box (7) in a sealing manner and in a sliding manner, a carbon frame (11) is connected with an active carbon frame (11) arranged on the right end of the internal honeycomb treatment box (6), and an exhaust frame (11) is connected with an exhaust frame (6) and an exhaust frame (6) which is connected with an exhaust frame (11), an exhaust pipeline III (14) is communicated between the output end of the vacuum exhaust fan (6) and the external waste gas treatment device (2), and a secondary gas collection mechanism is arranged at the lower part of the left end of the treatment box (7).

2. The waste gas treatment device for rubber internal mixing of claim 1, wherein the cooling mechanism comprises a cooling box (15), the cooling box (15) is fixedly connected to the top end of the treatment plate (5), the first exhaust pipeline (8) is partially located inside the cooling box (15), a blower (16) is arranged at the front end of the cooling box (15), a plurality of air outlet holes are formed in the rear end of the cooling box (15), a water tank (17) is fixedly connected to the top end of the cooling box (15), a water pump (18) is installed at the top end of the water tank (17), a first water pipe (19) is communicated between the input end of the water pump (18) and the water tank (17), a second water pipe (20) is communicated between the output end of the water pump (18) and the water tank (17), and part of the second water pipe (20) extends into the cooling box (15) and is wound on the outer wall of the first exhaust pipeline (8).

3. The waste gas treatment device for rubber internal mixing according to claim 2, wherein the secondary gas collection mechanism comprises a fourth exhaust pipeline (21), the right end of the fourth exhaust pipeline (21) is communicated with the lower part of the left end of the treatment tank (7), the left end of the fourth exhaust pipeline (21) penetrates through the cooling tank (15) to the lower part of the treatment plate (5) and is communicated with a gas collection hood (22), and a second valve (23) is arranged on the fourth exhaust pipeline (21).

4. The waste gas treatment device for rubber internal mixing according to claim 3, wherein a water inlet pipe (24) is communicated with the top end of the water tank (17), a pipe cover is arranged on the water inlet pipe (24), a water discharge pipe is communicated with the lower portion of the front end of the water tank (17), and a valve III is arranged on the water discharge pipe.

5. The waste gas treatment device for rubber mixing of claim 4, characterized in that two support rods (25) are fixedly connected between the gas collecting hood (22) and the two support plates (4), respectively.

6. An exhaust gas treatment device for rubber mixing according to claim 5, characterized in that the gas collecting hood (22) is located corresponding to the discharge port of the mixer body (1).

7. The waste gas treatment device for rubber mixing according to claim 6, characterized in that the right part of the top end of the treatment box (7) is sealed and rotatably connected with a box cover (26) through a plurality of bolts, and a handle is fixedly connected on the box cover (26).

8. An exhaust gas treatment device for rubber mixing according to claim 7, characterized in that a plurality of legs (27) are fixedly connected to the bottom end of the bottom plate (3).