SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel multi-functional flue-curing barn to solve current tobacco flue-curing barn function singleness, equipment exists the idle problem of seasonality.
In order to solve the technical problem, the utility model adopts the following technical scheme:
a novel multifunctional curing barn comprises a curing barn, a circulating fan, a multifunctional air source heat pump, an air supply pipeline, a tobacco frame and a guide rail, wherein the curing barn is of a rectangular cavity body structure with an opening at the upper part and one end, a herringbone rain shelter and a roof plate are arranged at the upper part of the curing barn, the multifunctional air source heat pump and the circulating fan are arranged in an air inlet cavity in the curing barn, and an air outlet of the circulating fan is connected with the air supply pipeline; a tobacco frame is arranged in the curing barn and is connected with a track in the curing barn through rollers at two ends; the multifunctional air source heat pump comprises a compressor, a four-way valve, a fan, a first heat exchanger, a filter, an electronic expansion valve, a flow control mechanism, a cross flow heat exchanger and a second heat exchanger, wherein the compressor is connected with the second heat exchanger through the four-way valve, the cross flow heat exchanger is arranged at the bottom of the compressor, and the first heat exchanger and the fan are arranged at one end of the cross flow heat exchanger.
Furthermore, a flow control mechanism is arranged on an air inlet of the cross-flow heat exchanger, the flow control mechanism comprises a stepping motor and a valve plate, the valve plate is movably arranged on the air inlet through a rotating shaft, and one end of the rotating shaft is connected with a driving stepping motor through a connecting piece.
Further, a filter and an electronic expansion valve are arranged in the air guide pipeline of the multi-energy air source heat pump.
Further, the inside in roast room is provided with the cigarette frame, and the cigarette frame comprises mount, horizontal pole and gyro wheel, and the both ends of mount all are provided with the gyro wheel, and the mount sets up in the guide rail in roast room through the gyro wheel at both ends.
Furthermore, the upper part of the fixing frame is provided with a screw hole and an adjusting screw rod, and the adjusting screw rod is arranged in the screw hole and used for adjusting the distance between the two fixing frames; and a brake mechanism is arranged on the roller.
Further, the bottom of roast room is provided with the return air passageway, and the air outlet of return air passageway is connected with multi-functional air source heat pump.
Furthermore, one side of the curing barn is provided with an opening and closing door which is a single door.
Furthermore, a temperature and humidity sensor and an oxygen sensor are arranged in the curing barn.
Compared with the prior art, the utility model discloses one of following beneficial effect has at least:
1. the multifunctional application of the curing barn is realized, the multifunctional curing barn can be applied to flue-cured tobacco and refrigeration, the requirements of agricultural production in different stages are met, and the multifunction of one barn is realized.
2. Compared with the existing tobacco leaf curing barn, the utilization rate of the curing barn is improved, and the comprehensive use cost of the curing barn is reduced;
3. compared with the conventional curing barn, the tobacco frame of the curing barn has good mobility, higher operability and better flexibility in the curing process;
4. the periphery of the curing barn is totally closed, moisture removal and ventilation airflow exchange are carried out through the multifunctional air source heat pump, the heat insulation performance of the curing barn is good, more energy is recycled as far as possible, and the comprehensive energy efficiency ratio of the curing barn is high.
5. When the curing barn is used, the moisture removal or the air exchange is automatically carried out according to the humidity or the oxygen concentration in the curing barn, and the intelligent degree is high.
6. The air flow exchange quantity between the curing barn and the outside can be automatically controlled according to related design parameters, and the control is intelligent, simple and flexible.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the directions or positional relationships indicated by "front, rear, upper, lower, left, right", "inner, outer", "bottom, top", etc. are generally based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and in the case of not making a contrary explanation, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore, should not be construed as limiting the scope of the present invention.
Example 1
Referring to fig. 1-4, a novel multifunctional curing barn is shown, comprising a curing barn 7, a circulating fan 1, a multifunctional air source heat pump 9, an air supply pipeline 2, a cigarette frame 5 and a guide rail, and is characterized in that: the curing barn 7 is of a rectangular cavity structure with an open upper part and one open end, the upper part of the curing barn 7 is provided with a herringbone canopy 3 and a roof plate 4, an air inlet cavity inside the curing barn 7 is internally provided with a multifunctional air source heat pump 9 and a circulating fan 1, and an air outlet of the circulating fan 1 is connected with an air supply pipeline 2; a tobacco frame 5 is arranged inside the curing barn 7, and the tobacco frame 5 is connected with a track inside the curing barn 7 through rollers 11 at two ends; the multifunctional air source heat pump 9 comprises a compressor 12, a four-way valve 13, a fan 15, a first heat exchanger 16, a filter 17, an electronic expansion valve 18, a flow control mechanism 19, a cross flow heat exchanger 21 and a second heat exchanger 22, wherein the compressor 12 is connected with the second heat exchanger 22 through the four-way valve 13, the bottom of the compressor 12 is provided with the cross flow heat exchanger 21, and one end of the cross flow heat exchanger 21 is provided with the first heat exchanger 16 and the fan 15; in the scheme, the multifunctional air source heat pump is arranged in the curing barn, and can be matched with the circulating fan to guide air, so that air flow is guided into the curing barn, the air is guided to tobacco leaves and materials in the curing barn, hot air flow drying is performed when hot air is needed, and cold air is introduced during cold storage, so that the practicability of the equipment is improved; the tobacco frame in the curing barn can be pulled out as required, so that refrigeration of materials is facilitated in summer, and the practicability of equipment is improved.
Example 2:
in this embodiment, a further description is given of the flow heat exchanger 21 on the basis of the existing embodiment 1, a flow control mechanism 19 is disposed on an air inlet of the flow heat exchanger 21, the flow control mechanism 19 includes a stepping motor 24 and a valve plate 25, the valve plate 25 is movably disposed on the air inlet through a rotating shaft, and one end of the rotating shaft is connected to a driving stepping motor 24 through a connecting member; a filter 17 and an electronic expansion valve 18 are arranged in an air guide pipeline of the air source heat pump 9; the number of the stepping motors is 1 or 2, and the opening and closing angle of the valve plate 25 can be controlled by the rotation adjustment of the stepping motor 24 so as to control the air flow of the cross-flow heat exchanger discharged by the curing barn; the valve plate can be adjusted to any angle within a certain range to control the flow of the air duct; the opening and closing angle of the valve plate 25 is controlled according to the humidity in the storehouse during baking or the oxygen concentration during refrigeration, and when the humidity oxygen concentration in the storehouse is greater than or less than the target humidity oxygen concentration, the operation of the stepping motor 24 is controlled to increase or reduce the opening of the valve plate according to a certain rule so as to control the flow of the air channel.
Example 3:
in this embodiment, a curing barn 7 is further described on the basis of the existing embodiment 1, a tobacco rack 5 is arranged inside the curing barn 7, the tobacco rack 5 is composed of a fixed rack 10, a cross bar 26 and rollers 11, the rollers 11 are arranged at both ends of the fixed rack 10, and the fixed rack 10 is arranged in a guide rail of the curing barn 7 through the rollers 11 at both ends; the upper part of the fixing frame 10 is provided with a screw hole and an adjusting screw rod, and the adjusting screw rod is arranged in the screw hole and used for adjusting the distance between the two fixing frames; a brake mechanism is arranged on the roller 11; the upper end and the lower end of the fixing frame 10 are connected with the rollers, so that the fixing frame is convenient to connect with the guide rail, the whole fixing frame is convenient to take out, and the fixing frame is convenient to use in different seasons.
Example 4:
in this embodiment, a curing barn 7 is further described on the basis of the existing embodiment 1, wherein a return air channel 8 is arranged at the bottom of the curing barn 7, and an air outlet of the return air channel 8 is connected with a multifunctional air source heat pump 9; one side of the baking room 7 is provided with an opening and closing door which is a single door; a temperature and humidity sensor and an oxygen sensor are arranged in the baking room 7; the opening and closing door is made of a polyurethane heat insulation plate material, the door structure is the same as that of the cold storage door, and a good sealing effect on a storage room is ensured when the door is closed; the detection probes of a temperature and humidity sensor and an oxygen sensor are placed in the baking room 7, and the operation of the multifunctional heat pump 9 is controlled through relevant parameters detected by the sensors; the temperature sensor mainly controls the start and the close of the multifunctional heat pump, and the humidity sensor and the carbon dioxide sensor control the flow of the air discharged out of the storehouse.
The working principle is as follows:
when flue-cured tobacco is baked, the multifunctional heat pump operates according to heating, the flow direction of a refrigerant in the multifunctional heat pump is compressor 12 → four-way valve 13 → second heat exchanger 22 → electronic expansion valve 18 → first heat exchanger 16 → four-way valve 13 → compressor 12, and the second heat exchanger 22 provides heat for the flue-cured tobacco room 7 to improve the temperature in the flue-cured tobacco room; during cold storage of the baking room, the operation mode of the multifunctional heat pump is just opposite to that during baking, during refrigerating operation, the flow direction of refrigerant in the multifunctional heat pump is compressor 12 → four-way valve 13 → first heat exchanger 16 → electronic expansion valve 18 → second heat exchanger 22 → four-way valve 13 → compressor 12, and the second heat exchanger 22 provides cold for the baking room 7 to reduce the temperature of the baking room 7.
The four corners of the cross flow heat exchanger are connected with galvanized plates to form corresponding air flow channels, wherein the galvanized plate near the storehouse is a special structure 19 with air flow adjusting function, which can adjust the air flow entering the cross flow heat exchanger 21. Air from the barn 7 can only be exhausted from the cross-flow heat exchanger 21, with a certain amount of air flow being exhausted from one pass of the cross-flow heat exchanger 21 while a certain amount of air flow is being admitted from the other pass of the cross-flow heat exchanger 21.
The opening and closing angle of the valve plate 25 is controlled according to the humidity in the storehouse during baking or the oxygen concentration during refrigeration, and when the humidity oxygen concentration in the storehouse is greater than or less than the target humidity oxygen concentration, the operation of the stepping motor 24 is controlled to increase or reduce the opening degree of the valve plate according to a certain rule so as to control the flow rate of the air channel.
The specific control mode is that when the baking humidity is controlled, the humidity in the baking room is recorded as Ht, the target humidity in the baking room is recorded as Hset, and the humidity metering mode is relative humidity. The opening and closing angle range of the flow control valve is 0-K, K is 90 degrees, the opening angle of the flow control valve is controlled according to different humidity conditions in the curing barn and is recorded as At, the value of At is calculated according to the following formula, wherein S is a calculation coefficient, S is preferably 2, at-1 is the actual opening angle of the flow control valve At the last moment in the actual operation process, the opening angle of the flow control valve is detected and controlled once every time t, and the value of t is preferably 1min.
The calculation formula of the opening angle during humidity control is as follows:
when the refrigerated goods are stored for a long time, the oxygen in the refrigerating chamber is continuously consumed by the respiration of the refrigerated goods, when the oxygen concentration in the refrigerating chamber is too low, the quality of partial agricultural products can be influenced, and if the oxygen concentration is too low, potatoes can be blackened. When the oxygen concentration is controlled, the oxygen concentration in the curing barn is recorded as Qt, the target humidity in the curing barn is recorded as Qset, the opening and closing angle range of the flow control valve is 0-K, K is 90 degrees, the opening angle of the flow control valve controlled according to different humidity conditions in the curing barn is recorded as At, and the value of At is calculated according to the following formula, wherein S is a calculation coefficient, S is preferably 2, at-1 is the actual opening angle of the flow control valve At the last moment in the actual operation process, the opening angle of the flow control valve is detected and controlled once every time t, and the t value is preferably 1min.
The calculation formula of the opening angle during oxygen concentration control is as follows:
in order to ensure good heat insulation of the curing barn, the whole storehouse with the design is closed, so that the multifunctional heat pump is specially designed, when the tobacco curing needs to be dehumidified, the valve plate 25 is automatically opened, the high-humidity air in the tobacco containing chamber 6 is exhausted after passing through the cross-flow heat exchanger 21, and meanwhile, a part of energy is recovered; when the agricultural products are refrigerated, the quality of partial agricultural products is affected when the oxygen concentration in the storehouse is too low, a small amount of oxygen needs to be sucked at the moment, the valve plate 25 is automatically opened when the oxygen needs to be sucked, the air in the smoke room 7 is discharged after passing through the cross-flow heat exchanger 21, and partial cold energy is recovered; the whole flow direction of the air discharged from the tobacco house 7 to the outside of the baking house 7 is baking house 7 → valve opening 25 → cross flow heat exchanger 21 → heat exchanger 116, the air discharged from the baking house can recover most of the energy efficiency of the discharged air firstly through the cross flow heat exchanger (21) and then through the heat exchanger 16, and the air-source heat pump has a vital function of improving the energy efficiency ratio of the multifunctional air-source heat pump 9. Air in the refrigerating chamber is discharged out of the refrigerating chamber while a part of outdoor air is sucked from the outside of the refrigerator through the cross flow heat exchanger 21 to raise the oxygen concentration in the refrigerating chamber.
The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the disclosure that such feature, structure, or characteristic may be implemented in connection with other embodiments.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.