CN217787324U - Battery PACK electrical test frock - Google Patents

Battery PACK electrical test frock Download PDF

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Publication number
CN217787324U
CN217787324U CN202220415675.2U CN202220415675U CN217787324U CN 217787324 U CN217787324 U CN 217787324U CN 202220415675 U CN202220415675 U CN 202220415675U CN 217787324 U CN217787324 U CN 217787324U
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CN
China
Prior art keywords
communication module
floating
battery pack
sliding
air cylinder
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Active
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CN202220415675.2U
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Chinese (zh)
Inventor
刘震
陈曌
刘永
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Fujian Xingyun Detection Technology Co ltd
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Fujian Xingyun Detection Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model provides a battery PACK electric test fixture in battery test equipment technical field, include: a right angle bracket; the sliding mechanism is arranged at the lower end of the right-angle bracket; the floating mechanism is arranged at the lower end of the sliding mechanism; the electric measuring mechanism is arranged at the lower end of the floating mechanism and is in rolling connection with the floating mechanism; the air cylinder is arranged on the side edge of the right-angle bracket, and the power output end of the air cylinder is connected with the sliding mechanism and the floating mechanism; the optical fiber sensor is arranged right in front of the electric measuring mechanism; and the industrial personal computer is respectively connected with the electric measuring mechanism, the air cylinder and the optical fiber sensor. The utility model has the advantages that: very big promotion battery PACK electrical test's efficiency and security.

Description

Battery PACK electrical test tool
Technical Field
The utility model relates to a battery test equipment technical field indicates a battery PACK electric test fixture very much.
Background
With the rise and development of new energy, the lithium battery as a green high-energy chemical power supply has the advantages of high energy, high power, low cost and the like, and is widely applied to the new energy industry. In order to ensure the safety of the lithium battery, a series of tests are required to be carried out on the lithium battery before the lithium battery is delivered from a factory.
Battery PACK, that is, the battery PACK that is composed of a plurality of lithium cells, there are two methods of manual testing and semi-automatic testing to traditionally conduct electrical testing on battery PACK, that is, connecting a connector to a plug of battery PACK by manual or semi-automatic equipment, but there are the following disadvantages: 1. manual operation is adopted, so that not only is the efficiency low, but also potential safety hazards exist, and the battery PACK can be damaged or personal safety accidents can be caused; 2. the semi-automatic operation is not only complicated in structure, but also requires manual auxiliary operation.
Therefore, how to provide a battery PACK electrical test tool realizes efficiency and safety of battery PACK electrical test, and becomes a technical problem to be solved urgently.
Disclosure of Invention
The to-be-solved technical problem of the utility model lies in providing a battery PACK electrical test frock, realizes promoting battery PACK electrical test's efficiency and security.
The utility model discloses a realize like this: a battery PACK electrical test tool comprises:
a right angle bracket;
the sliding mechanism is arranged at the lower end of the right-angle bracket;
the floating mechanism is arranged at the lower end of the sliding mechanism;
the electric measuring mechanism is arranged at the lower end of the floating mechanism and is in rolling connection with the floating mechanism;
the air cylinder is arranged on the side edge of the right-angle bracket, and the power output end of the air cylinder is connected with the sliding mechanism and the floating mechanism;
the optical fiber sensor is arranged right in front of the electrical measuring mechanism;
and the industrial personal computer is respectively connected with the electric measuring mechanism, the air cylinder and the optical fiber sensor.
Further, the slide mechanism includes:
the sliding rail is fixedly arranged at the lower end of the right-angle bracket;
the top end of the sliding block is connected with the sliding rail in a sliding manner;
and the top end of the transmission plate is fixedly connected with the bottom end of the sliding block, and the side edge of the transmission plate is connected with the power output end of the air cylinder.
Further, the floating mechanism includes:
the lower end of the lower floating bull's eye is in rolling connection with the electrical measuring mechanism;
the upper floating bull's eye is arranged at the upper end of the lower floating bull's eye and is in rolling connection with the lower floating bull's eye;
and one end of the bolt is connected with the upper floating bull's eye, and the other end of the bolt is connected with the power output end of the air cylinder.
Further, the electrical measurement mechanism comprises:
the supporting frame body is arranged at the lower end of the floating mechanism;
the guide block is fixedly arranged on the side edge of the supporting frame body, and a through hole is formed in the middle of the guide block;
the fixing piece is arranged at the bottom end of the supporting frame body, is parallel to the sliding direction of the sliding mechanism and protrudes out of the supporting frame body for a certain distance;
and the connector is arranged in the supporting frame body and is in rolling connection with the floating mechanism, one end of the connector is arranged in the through hole, and the other end of the connector is connected with the industrial personal computer.
Further, still include:
and the communication module is connected with the industrial personal computer.
Further, the communication module is a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, an NB-IOT communication module, an LORA communication module, a WIFI communication module, a Bluetooth communication module, a ZigBee communication module or a wired communication module.
The utility model has the advantages of:
through setting up slide mechanism, the relocation mechanism, electricity is surveyed the mechanism, the cylinder, optical fiber sensor and industrial computer, the industrial computer slides through cylinder drive slide mechanism, and then linkage relocation mechanism drives electricity and surveys the mechanism and impels forward, make the guide block of electricity survey the mechanism aim at battery PACK's plug, release in the connector follow guide block of mechanism is surveyed with electricity to rethread cylinder drive relocation mechanism, let the plug inject in the connector, and respond to propulsion distance through optical fiber sensor, the full automatic operation of process that plug and connector are connected, need not the manual work and carry out the auxiliary operation, avoid the safety risk because of manual operation produces, the cost of labor has been reduced, final very big promotion battery PACK electric test's efficiency and security.
Drawings
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is the utility model relates to a battery PACK electrical test frock's structural schematic.
Fig. 2 is the circuit schematic block diagram of the utility model relates to a battery PACK electrical test frock.
Description of the labeling:
100-a battery PACK electrical test tool, 1-a right-angle support, 2-a sliding mechanism, 3-a floating mechanism, 4-an electrical test mechanism, 5-a cylinder, 6-an optical fiber sensor, 7-an industrial personal computer, 8-a communication module, 21-a sliding rail, 22-a sliding block, 23-a transmission plate, 31-a lower floating bull's eye, 32-an upper floating bull's eye, 33-a bolt, 41-a support frame body, 42-a guide block, 43-a fixing piece, 44-a connector and 421-a through hole.
Detailed Description
The embodiment of the utility model provides a through providing a battery PACK electric test fixture 100, solved among the prior art artifical manual operation inefficiency still there is the potential safety hazard, semi-automatic operation not only structure is complicated, but also needs artifical auxiliary operation's technical problem, has realized very big promotion battery PACK electric test's efficiency and the technological effect of security.
The embodiment of the utility model provides an in technical scheme for solving above-mentioned problem, the general thinking is as follows: the sliding mechanism 2 is driven to slide through the cylinder 5, and then the floating mechanism 3 is linked to drive the electric measuring mechanism 4 to advance forwards, so that the guide block 42 of the electric measuring mechanism 4 is aligned with the plug of the battery PACK, the floating mechanism 3 is driven through the cylinder 5 to push out the connector 44 of the electric measuring mechanism 4 from the guide block 42, the plug is inserted into the connector 44, the full-automatic connection between the plug and the connector 44 is realized, and the efficiency and the safety of the electric test of the battery PACK are improved.
For better understanding of the above technical solutions, the following detailed descriptions will be provided in conjunction with the drawings and the detailed description of the embodiments.
Referring to fig. 1 to 2, a preferred embodiment of a battery PACK electrical test tool 100 of the present invention includes:
a right-angle bracket 1 for bearing the electric test tool 100;
the sliding mechanism 2 is arranged at the lower end of the right-angle bracket 1 and is used for transmitting the power of the air cylinder 5 to the electrical measuring mechanism 4 and driving the electrical measuring mechanism 4 to move (push) forwards;
a floating mechanism 3 provided at a lower end of the sliding mechanism 2 for transmitting power of the cylinder 5 to a connector 44 and pushing the connector 44 forward to complete connection with a plug (not shown) of a battery PACK (not shown);
an electric testing mechanism 4 which is arranged at the lower end of the floating mechanism 3, is connected with the floating mechanism 3 in a rolling way and is used for being connected with a plug of a battery PACK to carry out electric testing;
the air cylinder 5 is arranged on the side edge of the right-angle bracket 1, and a power output end is connected with the sliding mechanism 2 and the floating mechanism 3 and used for providing power for the sliding mechanism 2 and the floating mechanism 3;
the optical fiber sensor 6 is arranged right in front of the electrical measuring mechanism 4 and used for sensing the propelling distance of the electrical measuring mechanism 4 so as to avoid bad contact caused by damage to a plug or improper propelling;
the industrial personal computer 7 is respectively connected with the electric measuring mechanism 4, the air cylinder 5 and the optical fiber sensor 6; the industrial personal computer 7 is used for controlling the operation of the electrical test tool 100, and in specific implementation, the industrial personal computer capable of implementing the function is selected from the prior art, and is not limited to any model, and the control program is well known to those skilled in the art, which is obtainable by those skilled in the art without creative work.
The slide mechanism 2 includes:
the sliding rail 21 is fixedly arranged at the lower end of the right-angle bracket 1 and used for limiting sliding of the sliding block 22;
the top end of the sliding block 22 is connected with the sliding rail 21 in a sliding mode and is used for linking the transmission plate 23 to horizontally slide;
and the top end of the transmission plate 23 is fixedly connected with the bottom end of the sliding block 22, and the side edge of the transmission plate is connected with the power output end of the air cylinder 5.
The floating mechanism 3 includes:
a lower floating bull's eye 31, the lower end is connected with the electric measuring mechanism 4 in a rolling way;
the upper floating bulleye 32 is arranged at the upper end of the lower floating bulleye 31 and is connected with the lower floating bulleye 31 in a rolling way;
one end of a bolt 33 is connected with the upper floating bull's eye 32, and the other end of the bolt is connected with the power output end of the air cylinder 5; the latch 33 transmits the power of the cylinder 5 to the coupler 44 through the upper floating eyelet 52 and the lower floating eyelet 51 in order to adjust the position of the coupler 44.
The electrical measuring mechanism 4 includes:
a support frame 41 provided at the lower end of the floating mechanism 3;
a guide block 42 fixed to the side of the supporting frame 41 and having a through hole 421 in the middle; the guide blocks 42 are used for guiding to align the connector 44 with the plug;
a fixing member 43, provided at the bottom end of the supporting frame 41, parallel to the sliding direction of the sliding mechanism 2, and protruding from the supporting frame 41 by a certain distance, for fixing the optical fiber sensor 6;
and the connector 44 is arranged inside the supporting frame body 41 and is in rolling connection with the floating mechanism 3, one end of the connector is arranged in the through hole 421, and the other end of the connector is connected with the industrial personal computer 7.
Further comprising:
and the communication module 8 is connected with the industrial personal computer 7.
The communication module 8 is a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, an NB-IOT communication module, an LORA communication module, a WIFI communication module, a Bluetooth communication module, a ZigBee communication module or a wired communication module.
The utility model discloses theory of operation:
the industrial personal computer 7 starts the air cylinder 5 to push the transmission plate 23 forwards, the floating mechanism 3 drives the electric measurement mechanism 4 to push forwards, the electric measurement mechanism 4 is aligned with a plug of the battery PACK through the guide block 42, and the industrial personal computer 7 stops driving the transmission plate 23 when sensing that the transmission plate is pushed to the place through the optical fiber sensor 6; the industrial personal computer 7 pushes a bolt 33 forwards through the air cylinder 5, and the bolt 33 transmits the power of the air cylinder 5 to the connector 44 through an upper floating eyelet 32 and a lower floating eyelet 31 in sequence, so that the connector 44 is continuously pushed forwards to be connected with a plug; after the industrial personal computer 7 electrically tests the battery PACK through the connector 44, the test data is sent to a server (not shown) through the communication module 8, and the cylinder 5 is controlled to retract to retrieve the electrical testing mechanism 4.
To sum up, the utility model has the advantages that:
through setting up slide mechanism, the relocation mechanism, electricity is surveyed the mechanism, the cylinder, optical fiber sensor and industrial computer, the industrial computer slides through cylinder drive slide mechanism, and then linkage relocation mechanism drives electricity and surveys the mechanism and impels forward, make the guide block of electricity survey the mechanism aim at battery PACK's plug, release in the connector follow guide block of rethread cylinder drive relocation mechanism with electricity survey mechanism, let the plug inject in the connector, and respond to propulsion distance through optical fiber sensor, the full automatic operation of process that plug and connector are connected, need not the manual work and carry out the auxiliary operation, avoid because of the safety risk that manual operation produced, the cost of labor has been reduced, final very big promotion battery PACK electrical test's efficiency and security.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.

Claims (6)

1. The utility model provides a battery PACK electric test fixture which characterized in that: the method comprises the following steps:
a right angle bracket;
the sliding mechanism is arranged at the lower end of the right-angle bracket;
the floating mechanism is arranged at the lower end of the sliding mechanism;
the electric measuring mechanism is arranged at the lower end of the floating mechanism and is in rolling connection with the floating mechanism;
the air cylinder is arranged on the side edge of the right-angle bracket, and the power output end of the air cylinder is connected with the sliding mechanism and the floating mechanism;
the optical fiber sensor is arranged right in front of the electric measuring mechanism;
and the industrial personal computer is respectively connected with the electric measuring mechanism, the air cylinder and the optical fiber sensor.
2. The battery PACK electrical test tool of claim 1, wherein: the sliding mechanism includes:
the sliding rail is fixedly arranged at the lower end of the right-angle bracket;
the top end of the sliding block is connected with the sliding rail in a sliding manner;
and the top end of the transmission plate is fixedly connected with the bottom end of the sliding block, and the side edge of the transmission plate is connected with the power output end of the air cylinder.
3. The battery PACK electrical test tool of claim 1, wherein: the floating mechanism includes:
the lower end of the lower floating bull's eye is in rolling connection with the electric measuring mechanism;
the upper floating bulleye is arranged at the upper end of the lower floating bulleye and is in rolling connection with the lower floating bulleye;
and one end of the bolt is connected with the upper floating bull's eye, and the other end of the bolt is connected with the power output end of the air cylinder.
4. The battery PACK electrical test tool of claim 1, wherein: the electrical measurement mechanism includes:
the supporting frame body is arranged at the lower end of the floating mechanism;
the guide block is fixedly arranged on the side edge of the supporting frame body, and a through hole is formed in the middle of the guide block;
the fixing piece is arranged at the bottom end of the supporting frame body, is parallel to the sliding direction of the sliding mechanism and protrudes out of the supporting frame body for a certain distance;
and the connector is arranged in the supporting frame body and is in rolling connection with the floating mechanism, one end of the connector is arranged in the through hole, and the other end of the connector is connected with the industrial personal computer.
5. The battery PACK electrical test tool of claim 1, wherein: further comprising:
and the communication module is connected with the industrial personal computer.
6. The battery PACK electrical test tool of claim 5, wherein: the communication module is a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, an NB-IOT communication module, an LORA communication module, a WIFI communication module, a Bluetooth communication module, a ZigBee communication module or a wired communication module.
CN202220415675.2U 2022-02-28 2022-02-28 Battery PACK electrical test frock Active CN217787324U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220415675.2U CN217787324U (en) 2022-02-28 2022-02-28 Battery PACK electrical test frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220415675.2U CN217787324U (en) 2022-02-28 2022-02-28 Battery PACK electrical test frock

Publications (1)

Publication Number Publication Date
CN217787324U true CN217787324U (en) 2022-11-11

Family

ID=83904678

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220415675.2U Active CN217787324U (en) 2022-02-28 2022-02-28 Battery PACK electrical test frock

Country Status (1)

Country Link
CN (1) CN217787324U (en)

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