CN217781242U - Automatic identification control system for steel rolling billet entering furnace - Google Patents
Automatic identification control system for steel rolling billet entering furnace Download PDFInfo
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- CN217781242U CN217781242U CN202221213976.3U CN202221213976U CN217781242U CN 217781242 U CN217781242 U CN 217781242U CN 202221213976 U CN202221213976 U CN 202221213976U CN 217781242 U CN217781242 U CN 217781242U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an automatic identification control system for steel rolling billet feeding, which comprises a detection device, a photo collecting device, a main controller and an alarm device; wherein the detection device is suitable for detecting the steel rolling billet in the process of conveying the steel rolling billet to generate a collection signal; the photo acquisition device is connected with the detection device and is suitable for acquiring photos of the end surfaces of the steel rolling billets under the triggering of the acquisition signals, and identification information is arranged on the end surfaces of the steel rolling billets; the main controller is respectively connected with the photo acquisition device and the alarm device and is suitable for obtaining the identification information of the steel rolling billet according to the photo of the end face of the steel rolling billet; and matching the obtained identification information with prestored identification information, and controlling the alarm device to alarm after the matching fails. The utility model discloses can accomplish automatically that steel rolling steel billet goes into the information before the stove and check, safe, reliable, high-efficient, labour saving and time saving.
Description
Technical Field
The utility model relates to a steel rolling billet goes into stove automatic identification control system.
Background
At present, in a large-scale steel rolling mill, before a steel billet enters a furnace, the information of an end face identifier of the steel billet needs to be checked with a plan library, namely the information of the steel billet in a production management platform, so as to prevent serious quality accidents such as steel mixing and the like.
Based on the actual conditions of the site and the operation mode of the operation workers, quality problems caused by mistakenly seeing the end face identification information of the steel billet due to human factors such as carelessness, fatigue and the like easily exist, namely the steel billet which does not accord with a plan library is fed into a furnace to cause steel mixing, the fed steel billet is not accord with the plan to be a main reason of steel mixing quality accidents, rolled material scrapping directly influences some hard indexes such as cost and yield, and production quality accidents are directly red lines and are seriously influenced.
Disclosure of Invention
The utility model aims to solve the technical problem that overcome prior art's defect, provide a steel rolling steel billet goes into stove automatic identification control system, it can accomplish the steel rolling steel billet automatically and go into the information check before the stove, safety, reliable, high efficiency, labour saving and time saving.
In order to solve the technical problem, the technical scheme of the utility model is that: an automatic identification control system for steel rolling billet feeding comprises a detection device, a photo acquisition device, a main controller and an alarm device; wherein the content of the first and second substances,
the detection device is suitable for detecting the steel rolling billet in the process of conveying the steel rolling billet to generate a collected signal;
the photo acquisition device is connected with the detection device and is suitable for acquiring photos of the end surfaces of the steel rolling billets under the triggering of the acquisition signals, and identification information is arranged on the end surfaces of the steel rolling billets;
the main controller is respectively connected with the photo acquisition device and the alarm device and is suitable for obtaining the identification information of the steel rolling billet according to the photo of the end face of the steel rolling billet; and matching the obtained identification information with prestored identification information, and controlling the alarm device to alarm after the matching fails.
Further provided is a specific result of a photo collecting apparatus comprising a control device and a camera body; wherein the content of the first and second substances,
the control device is respectively connected with the detection device and the camera body and is suitable for receiving the acquisition signal to control the camera body to shoot the end face photo of the steel rolling billet.
Further, in order to enable the camera body to shoot clear end face pictures in a dark environment, the automatic identification control system for rolled steel billet entering the furnace further comprises a flash lamp, and the control device is also connected with the flash lamp and is also suitable for receiving the acquisition signal to control the flash lamp to start flashing.
In order to further facilitate the installation of the camera body and the flash lamp, the automatic identification control system for steel rolling billet feeding further comprises a portal frame, and the camera body and the flash lamp are respectively installed on the portal frame.
Further provides a concrete structure of the detection device, and the detection device is a laser correlation type sensor.
Further, the alarm device is an audible and visual alarm device.
Further, in order to ensure that the worker can have enough reaction and response time after the matching fails, the main controller is also connected with a conveying device for conveying the rolled steel billets and is also suitable for controlling the conveying device to stop after the matching fails.
Further provides a concrete structure of the conveying device, and the conveying device comprises a conveying roller way.
After the technical scheme is adopted, the automatic identification control system for steel rolling billet feeding is arranged before the steel rolling billet feeding is carried out, in the process of conveying the steel rolling billet, a detection device generates a collection signal when detecting the steel rolling billet, the photo collection device collects an end face photo of the steel rolling billet to be fed into the furnace under the trigger of the collection signal and sends the end face photo to the main controller, the main controller analyzes and processes the end face photo to obtain identification information of the steel rolling billet to be fed into the furnace and compares or matches the identification information with prestored identification information, when the comparison or matching is successful, the steel rolling billet is conveyed into the furnace, and when the comparison or matching is failed, the alarm device is controlled to give an alarm, so that the operator is reminded of intervening in an alarm mode, the utility model can automatically complete information check before the steel rolling billet feeding, can safely, efficiently, save time and labor to identify whether the steel rolling billet fed into the furnace is the steel rolling billet meeting the requirements in the current plan, the labor intensity of staff is greatly reduced, and the benefit of enterprises is greatly guaranteed; the utility model is also provided with a flash lamp, when the control device receives the acquisition signal, the camera body is controlled to shoot the photo and the flash lamp is controlled to turn on to flash, so that the camera body can shoot the photo of the end face which is cleaned without errors even in a darker environment, the accuracy and the reliability of the whole automatic identification control system for the steel rolling billet entering the furnace are improved, and the automatic identification control system is not influenced by the use environment; the utility model discloses still control after the matching failure conveyor stops, and then has left sufficient reaction and reply time for the staff, even the staff reaction is untimely, can not lead to the steel mixing yet.
Drawings
FIG. 1 is a schematic block diagram of an automatic identification control system for steel rolling billet feeding of the present invention;
fig. 2 is an installation schematic diagram of the detection device of the present invention;
fig. 3 is an installation schematic diagram of the photo collecting device and the flash lamp of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.
As shown in fig. 1, 2 and 3, an automatic identification control system for steel rolling billet feeding comprises a detection device 1, a photo acquisition device 2, a main controller 3 and an alarm device 4; wherein the content of the first and second substances,
the detection device 1 is suitable for detecting the rolled steel billet 10 to generate a collected signal during the process of conveying the rolled steel billet 10;
the photo acquisition device 2 is connected with the detection device 1 and is suitable for acquiring photos of the end surfaces of the steel rolling billets 10 under the triggering of the acquisition signals, and identification information is arranged on the end surfaces of the steel rolling billets 10;
the main controller 3 is respectively connected with the photo acquisition device 2 and the alarm device 4, and is suitable for obtaining the identification information of the steel rolling billet 10 according to the end face photo of the steel rolling billet 10; and matching the obtained identification information with prestored identification information, and controlling the alarm device 4 to alarm after the matching fails.
In this embodiment, the main controller 3 may be a computer, but is not limited thereto.
In this embodiment, the alarm device 4 is a sound-light alarm device, and the sound-light alarm device may be a sound-light alarm, but is not limited thereto. The sound and light alarm device is arranged in the main control room.
In this embodiment, the identification information provided on the end surface of the steel rolling billet 10 is generally a number and/or a letter.
In the present embodiment, the main controller 3 is disposed in a main console room.
Specifically, a steel rolling billet entering furnace automatic identification control system is arranged before entering the furnace, in the process that the steel rolling billet 10 is conveyed, when a detection device 1 detects the steel rolling billet 10, an acquisition signal is generated, a photo acquisition device 2 acquires an end face photo of the steel rolling billet 10 to be entered into the furnace under the trigger of the acquisition signal and sends the end face photo to a main controller 3, the main controller 3 analyzes and processes the end face photo to obtain identification information of the steel rolling billet 10 to be entered into the furnace, compares or matches the identification information with prestored identification information, when the comparison or matching is successful, the steel rolling billet 10 is conveyed into the furnace, and when the comparison or matching is failed, the alarm device 4 is controlled to give an alarm, so that an operator is reminded to intervene in an alarm manner.
In the present embodiment, the photo capture device 2 includes a control device and a camera body; wherein the content of the first and second substances,
the control device is respectively connected with the detection device 1 and the camera body and is suitable for receiving the acquisition signal to control the camera body to shoot the end face picture of the steel rolling billet 10.
In this embodiment, the control device may be a single chip, but is not limited thereto.
As shown in fig. 3, in order to make the camera body shoot a clear end face picture in a dark environment, the system for automatically identifying and controlling the entry of the rolled steel billet into the furnace further comprises a flash lamp 5, and the control device is further connected with the flash lamp 5 and is further adapted to receive the acquisition signal to control the flash lamp 5 to turn on the flash lamp.
In the present embodiment, the flash 5 is an LED flash.
Specifically, the utility model discloses still have flash light 5, control device is when receiving the acquisition signal, simultaneous control the camera body shoots the photo and controls flash of light 5 opens the flash of light, and then makes the camera body also can shoot the terminal surface photo of wasing errorless in darker environment, has improved the accuracy and the reliability that whole steel rolling steel billet goes into stove automatic identification control system, does not receive service environment's influence.
As shown in fig. 3, in order to facilitate installation of the camera body and the flash lamp 5, the system for automatically identifying and controlling entry of rolled steel billets into the furnace further comprises a portal frame 6, and the camera body and the flash lamp 5 are respectively installed on the portal frame 6.
As shown in fig. 1 and 2, the detection device 1 is a laser correlation sensor.
In this embodiment, the entire photo capture device 2 is mounted on the gantry 6.
As shown in fig. 1, in order to provide sufficient response and response time for the worker after the matching failure, the main controller 3 is further connected to a conveying device for conveying the rolled steel billet 10, and is further adapted to control the conveying device to stop after the matching failure.
Specifically, the utility model discloses still control after the matching failure conveyor 7 stops, and then has left sufficient reaction and answer time for the staff, even the staff reaction is untimely, also can not lead to the steel mixing.
As shown in fig. 1, 2 and 3, the conveying device comprises a conveying roller table 7.
In this embodiment, the laser correlation sensor includes a transmitting end and a receiving end, the transmitting end and the receiving end are fixed in position and distributed on two sides of the conveying roller way 7, when the correlation laser between the transmitting end and the receiving end is blocked by the steel rolling billet 10 conveyed by the conveying roller way 7, the output end of the laser correlation sensor outputs a collecting signal to the control device, and at this time, the end face of the steel rolling billet 10 is just located in the optimal shooting range of the camera body, so as to ensure that the shot picture is clear.
The above-mentioned embodiments further explain in detail the technical problems, technical solutions and advantages solved by the present invention, and it should be understood that the above only is a specific embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. An automatic identification control system for steel rolling billet feeding is characterized in that,
the device comprises a detection device (1), a photo acquisition device (2), a main controller (3) and an alarm device (4); wherein the content of the first and second substances,
the detection device (1) is suitable for detecting the rolled steel billet (10) during the process of conveying the rolled steel billet (10) to generate a collection signal;
the photo acquisition device (2) is connected with the detection device (1) and is suitable for acquiring photos of the end surfaces of the steel rolling billets (10) under the triggering of the acquisition signals, and identification information is arranged on the end surfaces of the steel rolling billets (10);
the main controller (3) is respectively connected with the photo acquisition device (2) and the alarm device (4) and is suitable for obtaining the identification information of the steel rolling billet (10) according to the end face photo of the steel rolling billet (10); and matching the obtained identification information with prestored identification information, and controlling the alarm device (4) to alarm after the matching fails.
2. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 1,
the photo acquisition device (2) comprises a control device and a camera body; wherein the content of the first and second substances,
the control device is respectively connected with the detection device (1) and the camera body and is suitable for receiving the acquisition signal to control the camera body to shoot the end face picture of the steel rolling billet (10).
3. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 2,
the device further comprises a flash lamp (5), and the control device is further connected with the flash lamp (5) and is suitable for receiving the acquisition signal to control the flash lamp (5) to start flashing.
4. The system for automatically identifying and controlling the feeding of rolled steel billets into a furnace as claimed in claim 3,
the camera body and the flash lamp (5) are respectively installed on the portal frame (6).
5. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 1,
the detection device (1) is a laser correlation sensor.
6. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 1,
the alarm device (4) is a sound and light alarm device.
7. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 1,
the main controller (3) is also connected with a conveying device for conveying the steel rolling billets (10) and is also suitable for controlling the conveying device to stop after the matching fails.
8. The system for automatically identifying and controlling the entry of a rolled steel slab into a furnace as claimed in claim 7,
the conveying device comprises a conveying roller way (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221213976.3U CN217781242U (en) | 2022-05-20 | 2022-05-20 | Automatic identification control system for steel rolling billet entering furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221213976.3U CN217781242U (en) | 2022-05-20 | 2022-05-20 | Automatic identification control system for steel rolling billet entering furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217781242U true CN217781242U (en) | 2022-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221213976.3U Active CN217781242U (en) | 2022-05-20 | 2022-05-20 | Automatic identification control system for steel rolling billet entering furnace |
Country Status (1)
| Country | Link |
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| CN (1) | CN217781242U (en) |
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2022
- 2022-05-20 CN CN202221213976.3U patent/CN217781242U/en active Active
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