CN217777111U - Automatic cutting device for heat insulation material - Google Patents

Abstract

The utility model discloses an automatic cutting device for heat insulation materials, wherein a supporting mechanism comprises a protective shell, and a supporting plate in the horizontal direction is fixedly arranged at the middle part inside the protective shell; the bottom surface of the protective shell is provided with rollers in a rectangular distribution; a door plate is hinged above the supporting plate on one side surface of the protective shell, and an observation window is arranged on the door plate; the driving mechanism is arranged in the middle of the top surface of the supporting plate and used for driving the clasping mechanism to move; the clasping mechanism is arranged above the driving mechanism and used for clasping and clamping the heat preservation pipe; the cutting mechanism is arranged in the protective shell and used for cutting the heat preservation pipe. The automatic cutting device for the heat-insulating material can avoid the phenomenon that dust splashes randomly; the linkage control is carried out through the control unit, the automation degree is high, the operation steps of personnel are reduced, and the cutting efficiency is high; the saw blade cutting machine adopts the dense-tooth saw to cut the heat preservation pipe, so that the section is cleaner and tidier without residue adhesion.

Description

Automatic cutting device for heat insulation material

Technical Field

The utility model relates to an insulation material cutting device technical field especially relates to an insulation material automatic cutting device.

Background

With the application of industrial furnaces in various industries, the application of heat insulation materials is more and more extensive, so that a new problem exists, the heat insulation materials need to be cut into required shapes, and a plurality of factories mostly use traditional saw blades and blades to cut heat insulation pipes at present, so that the effect of cutting a section is poor, the working environment is poor, the efficiency is low, and the like; utilize traditional saw blade cutting insulation material to have the cutting effect poor, inefficiency and operation time long scheduling problem, the workman exposes in the operational environment of dust for a long time moreover, can inhale through the respiratory track, and the deposit is very big in the lung, all can have an influence to individual normal life work.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned drawbacks and deficiencies of the prior art, it is desirable to provide an automatic cutting device for insulation material.

The utility model provides an automatic cutting device for heat-insulating materials, which comprises a supporting mechanism, a driving mechanism, a holding mechanism and a cutting mechanism; wherein the content of the first and second substances,

the supporting mechanism comprises a protective shell, and a supporting plate in the horizontal direction is fixedly arranged in the middle of the interior of the protective shell; the bottom surface of the protective shell is provided with rollers in a rectangular distribution manner; a door plate is hinged to one side face of the protective shell and positioned above the supporting plate, and an observation window is arranged on the door plate;

the driving mechanism is arranged in the middle of the top surface of the supporting plate and used for driving the clasping mechanism to move;

the clasping mechanism is arranged above the driving mechanism and used for clasping and clamping the heat preservation pipe;

the cutting mechanism is arranged in the protective shell and used for cutting the heat preservation pipe.

Preferably, the driving mechanism comprises two groups of driving components arranged in parallel, each driving component comprises a strip-shaped U-shaped supporting plate symmetrically arranged on the top surface of the corresponding supporting plate, and the U-shaped supporting plates are arranged along the width direction of the corresponding protective shell; the inner side of the U-shaped supporting plate is rotatably provided with a screw rod along the length direction, and two ends of the screw rod respectively rotatably penetrate through the two corresponding side plates of the U-shaped supporting plate; the inner side of the U-shaped supporting plate is symmetrically provided with supporting rods along the length direction and positioned at two sides of the screw rod; the screw rod is provided with a sliding block, the side surface of the sliding block is provided with a threaded through hole corresponding to the screw rod, and the side surface of the sliding block is symmetrically provided with sliding through holes corresponding to the two support rods; the screw rod can be arranged by penetrating through the thread through hole in a threaded manner, and the supporting rod can be arranged by penetrating through the corresponding sliding through hole in a sliding manner; the driving end of the driving motor is connected with the corresponding screw rod which penetrates out of the end part of the U-shaped supporting plate and is used for driving the corresponding screw rod to rotate.

Preferably, the clasping mechanism comprises a moving plate, a supporting base, a cover plate and a locking assembly; wherein the content of the first and second substances,

the moving plate is fixedly arranged on the top surfaces of the two sliding blocks;

the supporting base is symmetrically arranged on two sides of the top surface of the moving plate, mounting grooves are symmetrically arranged on two side surfaces of the supporting base, screws are arranged on the bottom surface inside the mounting grooves, and the screws penetrate through the bottom of the mounting grooves and are screwed into the supporting plate to fix the supporting base on the top surface of the moving plate; a penetrating lower arc-shaped supporting surface is arranged on the top surface of the supporting base;

the cover plate is arranged on the top surface of the supporting base, and one side of the cover plate, which is far away from the door plate, is hinged with one side of the supporting base, which is far away from the door plate, through a hinge; the bottom surface of the cover plate is provided with a penetrating upper arc-shaped abutting surface corresponding to the lower arc-shaped supporting surface;

the locking assembly is locked by adopting a spring hasp, is arranged on one side of the supporting base, which is close to the door plate, of the cover plate and is used for stably locking the cover plate on the top surface of the supporting base.

Preferably, through holes are symmetrically formed in the plate surface of the supporting plate and located on two sides of the moving plate.

Preferably, the cutting mechanism comprises two saw blade cutting machines, the two saw blade cutting machines are symmetrically arranged in the protective shell in an embedded mode and located on two sides of the supporting plate, and saw blades of the two saw blade cutting machines respectively penetrate through the corresponding through holes.

Preferably, the device also comprises a control unit, wherein the control unit comprises a photosensitive sensor, a distance sensor, an indicator light, a buzzer, a touch display screen and a controller; wherein the content of the first and second substances,

the photosensitive sensor is embedded on the top surface of the door panel and is used for monitoring whether the door panel is closed or not;

the distance sensor is embedded on the top surface of the door panel and positioned on one side of the photosensitive sensor, and is used for monitoring whether the door panel is closed or not;

the indicating lamp is arranged on the outer side wall surface of the protective shell and positioned on one side of the door panel and used for indicating whether the saw blade cutting machine works or not;

the buzzer is arranged on the outer side wall surface of the protective shell and positioned on one side of the indicator light, and is used for giving out sound warning;

the touch display screen is arranged on the outer side wall surface of the protective shell, is positioned above the indicator light and is used for setting related parameters and displaying related data;

the controller set up in on the bottom surface of protective housing's inside, saw blade cutting machine, driving motor, photosensitive sensor, distance sensor, pilot lamp, bee calling organ and touch display screen all with the controller electricity is connected.

Compared with the prior art, the beneficial effects of the utility model are that:

the automatic cutting device for the heat-insulating material is provided with the protective shell, the cutting work of the heat-insulating pipe is carried out in the protective shell, the phenomenon that dust splashes randomly is avoided, and meanwhile, the contact time between workers and the dust is reduced; the saw blade cutting machine and the driving mechanism are arranged, linkage control is performed through the control unit, the automation degree is high, the operation steps of personnel are reduced, and the cutting efficiency is high; the saw blade cutting machine adopts the dense-tooth saw to cut the heat preservation pipe, so that the section is cleaner and tidier without residue adhesion.

It should be understood that what is described in this summary section is not intended to limit key or critical features of embodiments of the invention, nor is it intended to limit the scope of the invention.

Other features of the present invention will become apparent from the following description.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments made with reference to the following drawings:

fig. 1 is a schematic structural view of an automatic cutting device for heat insulating materials according to an embodiment of the present invention;

FIG. 2 is a schematic structural view of a front sectional view of the automatic cutting apparatus;

FIG. 3 is a schematic structural diagram of the support plate, the driving mechanism and the clasping mechanism in a top view;

FIG. 4 is a schematic structural diagram of a side view of the support base, cover plate and locking assembly;

FIG. 5 is a schematic view of the structure of the sliding block, the screw rod and the support rod;

reference numbers in the figures: 1. a support mechanism; 11. a protective housing; 12. a support plate; 13. a roller; 14. a door panel; 15. an observation window; 16. a through hole;

2. a drive assembly; 21. a U-shaped support plate; 22. a screw; 23. a support bar; 24. a slider; 25. a threaded through hole; 26. a sliding through hole; 27. a drive motor;

3. a clasping mechanism; 31. moving the plate; 32. a support base; 321. installing a groove; 322. a screw; 323. a lower arc-shaped support surface; 33. a cover plate; 331. an upper arc-shaped abutting surface; 34. a spring snap lock;

4. a saw blade cutting machine;

5. a control unit; 51. a photosensitive sensor; 52. a distance sensor; 53. an indicator light; 54. a buzzer; 55. a touch display screen; 56. a controller;

6. a heat preservation pipe.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.

It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Referring to fig. 1 to 5, an embodiment of the present invention provides an automatic cutting device for insulation material, including a supporting mechanism 1, a driving mechanism, a clasping mechanism 3, and a cutting mechanism; wherein the content of the first and second substances,

the supporting mechanism 1 comprises a protective shell 11, wherein a supporting plate 12 in the horizontal direction is fixedly arranged in the middle of the interior of the protective shell 11; the bottom surface of the protective shell 11 is provided with rollers 13 in a rectangular distribution; a door panel 14 is hinged above the support plate 12 on one side surface of the protective shell 11, and an observation window 15 is arranged on the door panel 14;

the driving mechanism is arranged in the middle of the top surface of the supporting plate 12 and is used for driving the clasping mechanism 3 to move;

the clasping mechanism 3 is arranged above the driving mechanism and used for clasping and clamping the heat preservation pipe 6;

and the cutting mechanism is arranged inside the protective shell 11 and used for cutting the heat preservation pipe 6.

In a preferred embodiment, the driving mechanism comprises two sets of driving assemblies 2 arranged in parallel, the driving assemblies 2 comprise elongated U-shaped supporting plates 21 symmetrically arranged on the top surface of the supporting plate 12, and the U-shaped supporting plates 21 are arranged along the width direction of the protective housing 11; the inner side of the U-shaped support plate 21 is rotatably provided with a screw 22 along the length direction, and two ends of the screw 22 respectively rotatably penetrate through two side plates of the corresponding U-shaped support plate 21; the inner side of the U-shaped supporting plate 21 is symmetrically provided with supporting rods 23 along the length direction and positioned at two sides of the screw 22; a sliding block 24 is arranged on the screw rod 22, a threaded through hole 25 is formed in the side surface of the sliding block 24 corresponding to the screw rod 22, and sliding through holes 26 are symmetrically formed in the side surface of the sliding block 24 corresponding to the two support rods 23; the screw rod 22 can be arranged through the threaded through hole 25 in a threaded manner, and the support rod 23 can be arranged through the corresponding sliding through hole 26 in a sliding manner; the top surface of the supporting plate 12 is provided with a driving motor 27 located at the outer side of the two side plates of the U-shaped supporting plate 21, and the driving end of the driving motor 27 is fixedly connected with the end of the corresponding screw 22 penetrating through the U-shaped supporting plate 21 for driving the corresponding screw 22 to rotate.

The screw 22 rotates to drive the sliding block 24 to move linearly, and the sliding block 24 is slidably connected with the support rod 23 and used for supporting the sliding block 24 to move linearly stably.

In a preferred embodiment, the clasping mechanism 3 comprises a moving plate 31, a supporting base 32, a cover plate 33 and a locking assembly; wherein, the first and the second end of the pipe are connected with each other,

a moving plate 31 fixedly arranged on the top surfaces of the two sliding blocks 24;

the supporting base 32 is symmetrically arranged on two sides of the top surface of the moving plate 31 and used for supporting two ends of the heat preservation pipe 6, mounting grooves 321 are symmetrically arranged on two side surfaces of the supporting base 32, screws 322 are arranged on the bottom surface inside the mounting grooves 321, and the screws 322 penetrate through the bottom of the mounting grooves 321 and are screwed into the supporting plate 12 and used for fixing the supporting base 32 on the top surface of the moving plate 31; a penetrating lower arc-shaped supporting surface 323 is arranged on the top surface of the supporting base 32;

the cover plate 33 is arranged on the top surface of the supporting base 32, and one side of the cover plate, which is far away from the door panel 14, is hinged with one side of the supporting base 32, which is far away from the door panel 14, through a hinge; the bottom surface of the cover plate 33 is provided with a penetrating upper arc abutting surface 331 corresponding to the lower arc supporting surface 323;

wherein, place insulating tube 6 between apron 33 and the support base 32, lower arc holding surface 323 and last arc butt face 331 upper and lower cambered surface of laminating insulating tube 6 that can be better, centre gripping insulating tube 6 that not only can be better can also avoid the upper and lower cambered surface of insulating tube 6 to appear the mar.

The supporting base 32 and the cover plate 33 may be provided with a plurality of sets of different specifications, and the supporting base 32 is fixed on the moving plate 31 through screws 322, so as to be convenient for disassembly and assembly.

The locking component adopts a spring hasp lock 34 and is arranged on one side of the supporting base 32 and the cover plate 33 close to the door panel 14; the fixed part of the snap lock 34 is installed on one side of the supporting base 32 close to the door panel 14, and the movable part is installed on one side of the cover plate 33 close to the door panel 14; for firmly locking the cover plate 33 to the top surface of the supporting base 32.

In a preferred embodiment, through holes 16 are symmetrically arranged on both sides of the moving plate 31 on the plate surface of the supporting plate 12.

In a preferred embodiment, the cutting mechanism includes two saw blade cutting machines 4, the two saw blade cutting machines 4 are symmetrically disposed inside the protective housing 11 at two sides of the supporting plate 12, and the saw blades of the two saw blade cutting machines 4 are respectively disposed through the corresponding through holes 16. The saw teeth of the saw blade cutting machine 4 are arranged towards the door panel.

The saw blade cutting machine 4 adopts a dense-tooth saw blade, and the section cut by the dense-tooth saw blade has fine lines, no residue on the section and attractive cutting effect.

In a preferred embodiment, the device further comprises a control unit 5, wherein the control unit 5 comprises a photosensitive sensor 51, a distance sensor 52, an indicator lamp 53, a buzzer 54, a touch display screen 55 and a controller 56; wherein, the first and the second end of the pipe are connected with each other,

a photosensor 51 embedded on the top surface of the door panel 14 for monitoring whether the door panel 14 is closed;

a distance sensor 52 embedded on the top surface of the door panel 14 at one side of the photosensor 51 for monitoring whether the door panel 14 is closed;

the indicating lamp 53 is arranged on the outer side wall surface of the protective shell 11 and positioned on one side of the door panel 14, and is used for indicating whether the saw blade cutting machine 4 works or whether the work is finished;

a buzzer 54, which is arranged on the outer side wall surface of the protective shell 11 and is positioned on one side of the indicator lamp 53, and is used for giving a sound alarm when the saw blade cutting machine 4 or the driving mechanism works abnormally;

a touch display screen 55, which is arranged on the outer wall surface of the protective casing 11 and above the indicator lamp 53, and is used for setting relevant parameters and displaying relevant data;

and a controller 56 disposed on the bottom surface inside the protective housing 11, wherein the saw blade cutter 4, the driving motor 27, the photosensor 51, the distance sensor 52, the indicator light 53, the buzzer 54, and the touch display screen 55 are electrically connected to the controller 56.

The utility model discloses a theory of operation: when the heat preservation pipe 6 needs to be cut, the door plate 14 is opened, the heat preservation pipe 6 is placed on the lower arc-shaped supporting surfaces 323 on the two corresponding supporting bases 32, the corresponding cover plates 33 are covered, and the cover plates 33 are fixedly locked on the supporting bases 32 through the snap fasteners 34, so that the heat preservation pipe 6 is fixed; closing the door plate 14, controlling the saw blade cutting machine 4 and the driving motor 27 to work through the controller 56, driving the driving motor 27 to work, driving the screw rod 22 to rotate, driving the sliding block 24 to move along the direction of the screw rod 22 through the rotation of the screw rod 22, and driving the heat preservation pipe 6 to move, and cutting through the saw blade cutting machine 4; the whole process is that the cutting work is finished inside the closed protective shell 11, so that the dust is prevented from splashing, and the contact time of workers and the dust is reduced; if the door plate 14 is opened by mistake during the cutting operation, the monitoring is carried out through the photosensitive sensor 51 and the distance sensor 52, the signal is transmitted to the controller 56, and the controller 56 controls the saw blade cutting machine 4 to stop working, so that dangerous accidents are avoided, and the safety performance is high. The automation degree of the cutting process of the heat preservation pipe 6 is high, and the cutting efficiency is high.

In the description of the present specification, the terms "connect", "mount", "fix", and the like are to be understood broadly, for example, "connect" may be a fixed connection, a detachable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.

In the description of the present application, the description of the terms "one embodiment," "some embodiments," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (6)

1. An automatic cutting device for heat-insulating materials is characterized by comprising a supporting mechanism, a driving mechanism, a clasping mechanism and a cutting mechanism; wherein, the first and the second end of the pipe are connected with each other,

the supporting mechanism comprises a protective shell, and a supporting plate in the horizontal direction is fixedly arranged in the middle of the interior of the protective shell; the bottom surface of the protective shell is provided with rollers in a rectangular distribution manner; a door plate is hinged to one side face of the protective shell and positioned above the supporting plate, and an observation window is arranged on the door plate;

the driving mechanism is arranged in the middle of the top surface of the supporting plate and used for driving the clasping mechanism to move;

the clasping mechanism is arranged above the driving mechanism and used for clasping and clamping the heat-insulating pipe;

the cutting mechanism is arranged in the protective shell and used for cutting the heat preservation pipe.

2. The automatic cutting device for the heat preservation materials as claimed in claim 1, wherein the driving mechanism comprises two sets of driving components arranged in parallel, the driving components comprise elongated U-shaped supporting plates symmetrically arranged on the top surfaces of the supporting plates, and the U-shaped supporting plates are arranged along the width direction of the protection shell; the inner side of the U-shaped supporting plate is rotatably provided with a screw rod along the length direction, and two ends of the screw rod respectively penetrate through the two corresponding side plates of the U-shaped supporting plate in a rotatable manner; the inner side of the U-shaped supporting plate is symmetrically provided with supporting rods along the length direction and positioned at two sides of the screw rod; the screw rod is provided with a sliding block, the side surface of the sliding block is provided with a threaded through hole corresponding to the screw rod, and the side surface of the sliding block is symmetrically provided with sliding through holes corresponding to the two support rods; the screw rod can be arranged by penetrating through the thread through hole in a threaded manner, and the support rod can be arranged by penetrating through the corresponding sliding through hole in a sliding manner; the driving end of the driving motor corresponds to the screw rod which penetrates out of the end part of the U-shaped supporting plate and is fixedly connected with the end part of the U-shaped supporting plate, and the driving end is used for driving the corresponding screw rod to rotate.

3. The automatic cutting device for the heat-insulating materials as claimed in claim 2, wherein the clasping mechanism comprises a moving plate, a supporting base, a cover plate and a locking assembly; wherein, the first and the second end of the pipe are connected with each other,

the moving plate is fixedly arranged on the top surfaces of the two sliding blocks;

the supporting base is symmetrically arranged on two sides of the top surface of the moving plate, mounting grooves are symmetrically arranged on two side surfaces of the supporting base, screws are arranged on the bottom surface inside the mounting grooves, and the screws penetrate through the bottom of the mounting grooves and are screwed into the supporting plate to fix the supporting base on the top surface of the moving plate; a penetrating lower arc-shaped supporting surface is arranged on the top surface of the supporting base;

the cover plate is arranged on the top surface of the supporting base, and one side of the cover plate, which is far away from the door plate, is hinged with one side of the supporting base, which is far away from the door plate, through a hinge; the bottom surface of the cover plate is provided with a penetrating upper arc-shaped abutting surface corresponding to the lower arc-shaped supporting surface;

the locking assembly is locked by adopting a spring hasp, is arranged on one side, close to the door plate, of the supporting base and the cover plate and is used for stably locking the cover plate on the top surface of the supporting base.

4. The automatic cutting device for heat preservation materials as claimed in claim 3, wherein the plate surface of the supporting plate is symmetrically provided with through holes at two sides of the moving plate.

5. The automatic cutting device for heat preservation materials as claimed in claim 4, wherein the cutting mechanism comprises two saw blade cutting machines, the two saw blade cutting machines are symmetrically arranged in the protective shell at two sides of the supporting plate in an embedded manner, and saw blades of the two saw blade cutting machines respectively penetrate through the corresponding through holes.

6. The automatic cutting device for the heat preservation materials as claimed in claim 5, further comprising a control unit, wherein the control unit comprises a photosensitive sensor, a distance sensor, an indicator light, a buzzer, a touch display screen and a controller; wherein, the first and the second end of the pipe are connected with each other,

the photosensitive sensor is embedded on the top surface of the door panel and is used for monitoring whether the door panel is closed or not;

the distance sensor is embedded on the top surface of the door panel and positioned on one side of the photosensitive sensor, and is used for monitoring whether the door panel is closed or not;

the indicating lamp is arranged on the outer side wall surface of the protective shell and positioned on one side of the door panel and used for indicating whether the saw blade cutting machine works or not;

the buzzer is arranged on the outer side wall surface of the protective shell and positioned on one side of the indicator light and used for giving out sound warning;

the touch display screen is arranged on the outer side wall surface of the protective shell, is positioned above the indicator lamp and is used for setting related parameters and displaying related data;

the controller set up in on the bottom surface of protective housing's inside, saw blade cutting machine, driving motor, photosensitive sensor, distance sensor, pilot lamp, bee calling organ and touch display screen all with the controller electricity is connected.

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