CN217769058U - High-speed automatic separated time sequencing mechanism of multicore cable heart yearn - Google Patents
High-speed automatic separated time sequencing mechanism of multicore cable heart yearn Download PDFInfo
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- CN217769058U CN217769058U CN202220144607.7U CN202220144607U CN217769058U CN 217769058 U CN217769058 U CN 217769058U CN 202220144607 U CN202220144607 U CN 202220144607U CN 217769058 U CN217769058 U CN 217769058U
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Abstract
The utility model provides a be applied to high-speed automatic separated time sequencing mechanism of multicore cable heart yearn, the utility model relates to a wire rod production robotechnology field is particularly useful for the detection and the colour separation sequencing of the inside many tiny heart yearns of cable. 2. The utility model discloses can realize the sequencing of most quantity sinle silks, because a set of terminal line piece corresponds an independent heart yearn and line ball shell fragment, so separated time jack-up multicore line is gone on in step completely, really realizes that the separated time is short, the efficient advantage of separated time, and can not make mistakes.
Description
Technical Field
1. The utility model relates to a wire rod production robotechnology field is particularly useful for the inside detection and the colour separation sequencing of many tiny heart yearns of cable.
Background
2. The cable is an important medium for connection between electric appliances, along with the rapid development of electronic technology, the types and the number of the electric appliances are rapidly increased, and the using amount of the cable is also synchronously increased at a high speed
Generally, a cable is connected with at least two connectors and is used for transmitting signals or electric energy. Such as a data line for charging a mobile phone, a VGA line, an HDMI, a Type-C line, etc. connected between a host computer and a display. So that the different colored cores of the cable are connected to the connector in a fixed order during production. In the prior art, wire cores are separated after being stripped, and at present, the well-known automatic wire color detection machine in the market only provides the wire sequence detection and the error reporting function of a wire harness. The subsequent wrong line sequence sorting still needs manual processing of operators, and the problems of low efficiency, increased uncertainty and easy error exist.
In the prior art, the branching method of the cable applies for the number: 201010178569.9, which introduces a branching method, but only applies to three-core power lines. "a process method for automatically branching cables", application number: 201310492428.2 and "communication cable double-end color branching device and branching method", application No.: 201410533001.2 introduces an automatic branching method, which comprises rolling out the cores one by one through a branching board and pressing into a designated position, wherein the method needs to identify the cores one by one, has low efficiency, is easy to make mistakes, has a complicated mechanical mechanism, is easy to damage the insulating layer of the core when rolling out the core, and has high reject ratio. "automatic separated time sequencing device of wire rod", application number: 201610055958.X, which describes a method of dividing a line by adding one more slot than a core line and then moving each line step by step to achieve sorting, is inefficient, the core line is prone to twisting, which causes poor subsequent processing, and the core line needs to be longer and wastes.
Disclosure of Invention
3. To the weak point that exists among the above-mentioned technique, the utility model provides a simple structure and high-speed high-efficient and be applicable to the high-speed automatic separated time sequencing mechanism of multicore cable heart yearn of actual cable production completely
4. In order to realize the above-mentioned purpose the utility model provides a high-speed automatic separated time sequencing mechanism of multicore cable heart yearn, include:
a vision inspection system; a PLC controller;
the sorting system comprises a line pressing elastic sheet, a movable line pressing spring module, a top line sheet, a top line module and a movable line taking fork comb, wherein one end of the line pressing elastic sheet and the top line sheet is arranged right at the two sides of the line taking fork comb vertically, the line pressing elastic sheet is arranged on the movable line pressing spring module side by side, the top line sheet is arranged on the top line module side by side, each top line sheet corresponds to the top line module independently, one end of the movable line taking fork comb is provided with line clamping grooves with the same core line quantity, the number of the line pressing elastic sheet and the top line sheet is the same as the core line quantity, and a lens of the visual detection system is arranged towards the top line sheet.
5. The PLC is respectively electrically connected with the movable wire pressing spring module, the visual detection system, the top wire module and the movable wire taking fork comb, controls the top wire module to perform wire sorting and fix the movable wire taking fork comb through acquiring and processing image information shot by the visual detection system, and controls the movable wire pressing spring module to press wires.
6. The PLC is internally provided with core wires in a correct sequence according to color arrangement; the visual detection system is used for analyzing the actual sequence of the core wires arranged according to colors on the top line sheet from the image information; and the PLC compares the actual sequence of the core wires with the correct sequence to calculate the ejection heights of different core wires, and controls the top wire module to perform wire sorting and the movable wire taking fork comb wire taking fixation according to the calculated ejection heights of the different core wires.
7. The number of the springs of the movable wire pressing spring module is the same as that of the wire pressing elastic pieces, and each wire pressing elastic piece corresponds to one spring.
8. The number of the ejection devices of the top line module is the same as that of the top line pieces, and each ejection device corresponds to one top line piece and can eject different heights.
9. One end of the top wire sheet is a U-shaped groove, the width of the notch is larger than the diameter of the core wire, the depth of the notch is smaller than the radius of the core wire, and the core wire is prevented from being damaged when the wire is taken.
10. One end of the movable wire taking fork comb is provided with wire clamping grooves with the same number of core wires. The center distance of the wire clamping grooves is determined according to the embodiment. The wire pressing elastic sheet comprises a wire pressing elastic sheet 1 \ 8230and a wire pressing elastic sheet n, wherein the top wire sheet comprises a top wire sheet 1 \ 8230, and the top wire sheet n is determined according to the embodiment.
11. The sequencing device further comprises a rack, and the sequencing system, the visual detection system and the PLC are installed on the rack.
12. The utility model provides a technical scheme that its technical problem adopted is: because the PLC controller respectively with remove line ball spring module, visual detection system, terminal line module, remove and get line fork comb electricity and be connected, the PLC controller is through the image information that obtains visual detection system shooting and the result control terminal line module group line sequencing of handling and remove and get line fork comb and get the line fixed to landing when controlling to remove line ball spring module line ball in order to prevent the heart yearn jack-up. The PLC is internally provided with a correct sequence of arranging core wires according to colors; the PLC compares the actual sequence of the wire cores with the correct sequence to calculate the ejection heights of different wire cores, the positions of the wire cores with different colors are separated according to the height difference principle, and the wire is taken by the movable wire taking fork comb and is fixed and taken out to the next station.
The utility model discloses can realize the sequencing of most quantity sinle silks, because a set of terminal line piece corresponds an independent heart yearn and line ball shell fragment, so separated time jack-up multicore line is gone on in step completely, really realizes that the separated time is short, the efficient advantage of separated time, and can not make mistakes.
Drawings
Fig. 13 is a structural diagram of the present invention, and the main component symbols are described as follows:
14.10, movable wire pressing spring module 11 and top wire module
15.12, movable line-taking fork comb 101, line-pressing shrapnel (1)
16.102, pressing line spring (2) 103, pressing line spring (3)
17.104, pressing line shrapnel (4) 111, top line sheet (1)
18.112, top line sheet (2) 113, top line sheet (3)
19.114, top line sheet (4)
20. FIG. 2 is a schematic view of the present invention;
Detailed Description
21. The present invention will be described in further detail with reference to the accompanying drawings in a specific manner.
22. The present embodiment provides a high-speed automatic branching and sorting mechanism for multi-core cable cores, which mainly arranges 4 cores in a preset order according to a color order for a large number of commonly used wires with 4 cores, and in other embodiments, can sort other numbers of cores, such as wires with 2 or 3 or 5 or more cores. The number of the wire pressing elastic sheets and the number of the top wire sheets are the same as the number of the movable wire taking fork comb teeth.
23. As shown in fig. 1, the high-speed automatic branching and sequencing mechanism for the core wires of the multi-core cable comprises a visual detection system (not shown); a PLC controller (not shown); the rack (not shown) sorting system comprises a movable line pressing spring module 10, a top line module 11, a movable line taking fork comb 12, a line pressing elastic sheet (1) 101, a line pressing elastic sheet (2) 102, a line pressing elastic sheet (3) 103, a line pressing elastic sheet (4) 104, a top line sheet (1) 111, a top line sheet (2) 112, a top line sheet (3) 113 and a top line sheet (4) 114. Line ball shell fragment (1) 101, line ball shell fragment (2) 102, line ball shell fragment (3) 103, line ball shell fragment (4) 104 and top line piece (1) 111, top line piece (2) 112, top line piece (3) 113, top line piece (4) 114's one end is just right setting up perpendicularly the removal is got line fork comb 12 both sides, line ball shell fragment (1) 101, line ball shell fragment (2) 102, line ball shell fragment (3) 103, line ball shell fragment (4) 104 are installed side by side on removing line ball spring module 10, are equipped with the spring in removing line ball spring module 10, the spring with line ball shell fragment (1) 101, line ball shell fragment (2) 102, line ball shell fragment (3) 103, line ball shell fragment (4) 104 correspond a spring respectively and realize that single heart yearn compresses tightly and portable. Remove line ball spring module 10 and install in the frame, remove line ball spring module 10 and all include mount pad, guide rail, slider and cylinder, and cylinder and guide rail are fixed on the mount pad, install on the guide rail slider slidable, and the slider is fixed with remove line ball spring module 10 and remove with the cylinder hub connection drive removal line ball spring module 10 for compress tightly the sinle silk and drop when being convenient for sort, guarantee the reliability. All include mount pad, motor, lead screw, guide rail and slider in other embodiments, motor and guide rail are fixed on the mount pad, and the output shaft and the lead screw of motor are connected, and the slider slidable install on the guide rail, be equipped with the screw hole on the slider and be connected with the lead screw transmission. The motor is used for replacing the cylinder drive, and the drive of the movable wire pressing spring module 10 can be realized. The top line piece (1) 111, the top line piece (2) 112, the top line piece (3) 113 and the top line piece (4) 114 are arranged on the top line module 11 side by side, ejection devices corresponding to the top line piece (1) 111, the top line piece (2) 112, the top line piece (3) 113 and the top line piece (4) 114 are arranged in the top line module 11 side by side and are connected independently, the ejection devices are used for ejecting each line to different heights, the ejection heights are actually determined according to the embodiment, and the top line module 11 is installed and fixed on the rack. The ejection devices comprise air cylinders, electromagnets, limiting pieces and multi-position limiting seats. The cylinder, the electromagnet and the multi-position limiting seats are fixed on the top line module 11, the cylinder shaft is connected with the top line piece, the electromagnet shaft is connected with the limiting pieces, and the limiting pieces are inserted into the multi-position limiting seats to limit the ejection height of each line so as to achieve the purpose of sequencing. In other embodiments, the ejection devices all include a mounting plate, a motor, a screw rod, a guide rail and a slider, the motor and the guide rail are fixed on the mounting plate, the mounting plate is fixed on the top line module 11, an output shaft of the motor is connected with the screw rod, the slider is connected with the top line piece, the slider is slidably mounted on the guide rail, and a threaded hole is formed in the slider and is in transmission connection with the screw rod. The motor is used for replacing the air cylinder, the electromagnet is used for driving, and the lead screw is used for calculating the stopping height to replace the limiting sheet and the multi-position limiting seat.
24. The movable wire taking fork comb 12 comprises a mounting seat, a guide rail, a sliding block and an air cylinder, wherein the air cylinder and the guide rail are fixed on the mounting seat, the mounting seat is fixed on a rack, the sliding block is slidably mounted on the guide rail, the sliding block and the movable wire taking fork comb 12 are fixed and are connected with the air cylinder shaft to drive the movable wire taking fork comb 12 to move, and the movable wire taking fork comb is used for taking out a finished product after fixed sequencing to a next station. One end of the movable wire taking fork comb 12 is provided with wire clamping grooves with the same number of core wires, the center distance of the wire clamping grooves is actually determined according to the embodiment, and the width of the groove opening is slightly smaller than the outer diameter of each wire core and larger than the minimum width of the deformation of each wire core.
25. The lens of the visual detection system faces 4 wire cores arranged side by side on the top line sheet (1) 111, the top line sheet (2) 112, the top line sheet (3) 113 and the top line sheet (4) 114. The visual detection system is arranged on the rack, and the PLC controller can be arranged on the rack or in an independent electric cabinet box.
26. As shown in fig. 1 and fig. 2, the PLC controller is electrically connected to the movable wire pressing spring module 10, the visual inspection system, the top wire module 11, and the movable wire taking fork comb 12, and the PLC controller is provided therein with a correct sequence of arranging the core wires according to colors; the PLC controller compares the actual sequence of the wire cores with the correct sequence to calculate the ejection heights of different wire cores, the positions of the wire cores with different colors are separated according to the height difference principle to achieve the purpose of sorting, the PLC controller controls the wire ejecting module 11 to eject the wire cores with different colors respectively by obtaining the image information shot by the visual detection system and processing results, the wire pressing spring module 10 is controlled to move to press wires to prevent the wire cores from sliding off during jacking, and the wire taking fork comb 12 is controlled to move to finish the fixed sorting of finished products and take out the finished products to the next station. 27. The utility model discloses because a set of terminal strip corresponds an independent heart yearn and line ball shell fragment and all is the independent control, so separated time jack-up multicore line is synchronous ejecting not co-altitude completely and reaches the sequencing purpose, so have following more advantages:
28.1, really realize that the separated time is short, the separated time is high, does not hinder the sinle silk and the advantage of unmanned, can not make mistakes.
29.2, in other embodiments, the top wire sheet and the wire pressing elastic sheet wire clamping groove can be flexibly determined according to the number of the core wires.
And 30.3, due to the high modularization degree, different application scenes can be flexibly embedded, and the cost is saved for customers.
31.4, the sorting purpose is achieved by ejecting different heights, so that the occupied space of the equipment is small, and the cost is saved for customers.
32.5, the requirement on the peeling length of the wire sheath is low when the wire sheath is ejected to different heights to achieve the purpose of sorting, the cost is greatly saved and the waste is reduced by 15 to 20 percent compared with the manual work or other similar industries, the waste is reduced, the environment is protected, and the wire sheath sorting machine is more environment-friendly.
33. It is right to have used specific individual example above the utility model discloses expound, only be used for helping to understand the utility model discloses, be not used for with the restriction the utility model discloses. To the technical field technical personnel who belong to the utility model, the foundation the utility model discloses an idea can also be made a plurality of simple deductions, deformation or replacement and all should fall into the utility model discloses a scope of protection.
Claims (8)
1. The utility model provides a be applied to high-speed automatic separated time sequencing mechanism of multicore cable heart yearn which characterized in that includes:
a vision inspection system; a PLC controller;
the sorting system comprises a line pressing elastic sheet, a movable line pressing spring module, a top line sheet, a top line module and a movable line taking fork comb, wherein one end of the line pressing elastic sheet and one end of the top line sheet are arranged right at two sides of the line taking fork comb vertically, the line pressing elastic sheets are arranged on the movable line pressing spring module side by side, the top line sheets are arranged on the top line module side by side, each top line sheet corresponds to the top line sheet independently, one end of the movable line taking fork comb is provided with clamping grooves with the same core line quantity, the number of the line pressing elastic sheets and the number of the core lines are the same as that of the top line sheets, a lens of the visual detection system is arranged towards the top line sheet, a PLC controller of the visual detection system is respectively electrically connected with the movable line pressing spring module, the visual detection system, the top line module and the movable line taking fork comb, and the PLC controller controls the top line sorting module, the movable line taking fork comb and the top line taking fork comb to be fixed and controls the movable line pressing spring module.
2. The high-speed automatic branching and sequencing mechanism for the multi-core cable cores according to claim 1, wherein the PLC is internally provided with a correct sequence of arranging the cores according to colors; the visual detection system is used for analyzing the actual sequence of the core wires arranged according to colors on the top line sheet from the image information; and the PLC compares the actual sequence of the core wires with the correct sequence to calculate the ejection heights of different core wires, and controls the top wire module to perform wire sorting and the movable wire taking fork comb wire taking fixation according to the calculated ejection heights of the different core wires.
3. The high-speed automatic branching and sequencing mechanism for multicore cable cores according to claim 1, wherein the number of springs of the moving wire pressing spring module is the same as that of the wire pressing spring pieces, and each wire pressing spring piece corresponds to one spring.
4. The high-speed automatic branching and sequencing mechanism for the multi-core cable cores according to claim 2, wherein the number of the ejection devices of the top line module is the same as that of the top line pieces, and each ejection device corresponds to one top line piece and can eject different heights.
5. The high-speed automatic branching and sequencing mechanism for the core wires of the multi-core cable according to claim 1, wherein one end of the top wire piece is a U-shaped groove, the width of the notch is larger than the diameter of the core wires, and the depth of the notch is smaller than the radius of the core wires, so that the core wires are prevented from being damaged during wire taking.
6. The high-speed automatic branching and sequencing mechanism for the core wires of the multi-core cable according to claim 2, wherein one end of the movable wire taking fork comb is provided with wire clamping grooves with the same number of the core wires, and the center distance of the wire clamping grooves is determined according to actual application.
7. The high speed automatic breakout sequencing mechanism for multicore cable cores according to claim 1 wherein said sequencing system further comprises a frame, a vision inspection system mounted on said frame.
8. The high-speed automatic branching and sequencing mechanism for the cores of the multi-core cable according to claim 1, wherein the number of the wire pressing elastic sheets and the number of the top wire sheets are the same as the number of the cores, so that the wire pressing elastic sheets comprise wire pressing elastic sheets 1 \ 8230and wire pressing elastic sheets n, and the top wire sheets comprise top wire sheets 1 \ 8230and top wire sheets n.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220144607.7U CN217769058U (en) | 2022-01-19 | 2022-01-19 | High-speed automatic separated time sequencing mechanism of multicore cable heart yearn |
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| CN202220144607.7U CN217769058U (en) | 2022-01-19 | 2022-01-19 | High-speed automatic separated time sequencing mechanism of multicore cable heart yearn |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
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2022
- 2022-01-19 CN CN202220144607.7U patent/CN217769058U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115555776A (en) * | 2022-12-08 | 2023-01-03 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
| CN115555776B (en) * | 2022-12-08 | 2023-03-14 | 苏州迪宏人工智能科技有限公司 | Core wire welding device and core wire welding method of cable connector |
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