CN217756094U - Synthetic fiber processing equipment - Google Patents
Synthetic fiber processing equipment Download PDFInfo
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- CN217756094U CN217756094U CN202221606910.0U CN202221606910U CN217756094U CN 217756094 U CN217756094 U CN 217756094U CN 202221606910 U CN202221606910 U CN 202221606910U CN 217756094 U CN217756094 U CN 217756094U
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Abstract
The utility model discloses a processing device of synthetic fiber, which comprises a first material roller, a first conveying roller, a processing table, a first traction roller and a first wind-up roller which are arranged along the production line in sequence, and a processing mechanism arranged on the processing table, a second material roller and a second conveying roller which are arranged at the side of the processing table; the first material roller and the second material roller are used for winding synthetic fibers, and the axes of the first material roller and the second material roller are vertical to each other; after being pulled off by a release film, the synthetic fibers conveyed by the first material roller sequentially pass through a first conveying roller, a processing table and a first traction roller and are conveyed to a first winding roller; and the synthetic fiber conveyed by the second material roller is peeled off from the release film, then conveyed to the processing mechanism through the second conveying roller, is drawn by the processing mechanism to be superposed on the upper surface of the synthetic fiber conveyed by the first material roller, and is cut and pressed. The utility model discloses can realize synthetic fiber's pay-off, cut, the automatic flow of pressfitting, rolling, improve production efficiency.
Description
Technical Field
The utility model relates to a synthetic fiber technical field especially indicates a synthetic fiber's processing equipment.
Background
Synthetic fibers are chemical fibers made from synthetic, soluble or meltable linear polymers of suitable molecular weight, by spin-forming and post-treatment. Compared with natural fiber and artificial fiber, the synthetic fiber has the characteristics of high strength, light weight, easy washing and quick drying, good elasticity, mildew and moth resistance and the like.
Traditional fibre pressfitting is mostly the syntropy and piles up, and is very high to piling up the required precision like this, need guarantee the cellosilk of processing material on same direction to guarantee that the combined material who extrudes has higher intensity, whole process needs the manual work to go the operation, and the labour is great, and the yields is lower.
In actual production, the composite material with higher strength can be obtained by performing warp-weft staggered superposition on the multiple layers of synthetic fibers according to the fiber direction, so that the requirements of some technical fields on the material strength are met. And in present production technology, can only cut into the multi-disc with a volume synthetic fiber through manual or mechanical mode, stack up two or synthetic fiber sheet more than two through artificial mode again, because manual operation is wrong, can cause the fibre to cut inhomogeneously, extravagant raw and other materials, have intensity of labour big, the production efficiency is low, the problem that the yields is low, and the product after the stack has become the sheet and can't the rolling in addition, is unfavorable for accomodating, packing and transporting.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a synthetic fiber's processing equipment realizes synthetic fiber's pay-off, cuts, the automatic flow of pressfitting, rolling, improves production efficiency.
In order to achieve the above purpose, the solution of the utility model is:
a processing device for synthetic fibers comprises a first material roller, a first conveying roller, a processing table, a first traction roller and a first winding roller which are sequentially arranged along a production line, a processing mechanism arranged on the processing table, and a second material roller and a second conveying roller which are arranged on the side edge of the processing table; the first material roller and the second material roller are used for winding synthetic fibers, and the axes of the first material roller and the second material roller are vertical to each other; after being pulled off by a release film, the synthetic fibers conveyed by the first material roller sequentially pass through the first conveying roller, the processing table and the first drawing roller and are conveyed to the first winding roller; the synthetic fibers conveyed by the second material roller are peeled off from the release film, conveyed to the processing mechanism through the second conveying roller, drawn by the processing mechanism, superposed on the upper surface of the synthetic fibers conveyed by the first material roller, and subjected to cutting and pressing; the processing mechanism comprises a track, a support, a clamping plate, a cutting device and a pressing roller; the rail is erected on the processing table and is parallel to the first material roller; the support is in sliding fit with the track; the clamping plate is arranged on the support and pulls the synthetic fibers conveyed by the second material roller along with the forward movement of the support; the cutting device is movably matched above the processing table and used for cutting the synthetic fibers conveyed by the second material roller after the traction of the clamping plate is finished; the compression roller is movably matched on the support and used for descending after the cutting device finishes cutting and pressing the synthetic fibers of the upper layer and the lower layer along with the movement of the support.
The processing mechanism also comprises a supporting plate arranged on the support; the supporting plate and the clamping plate are arranged at the same height and used for supporting the synthetic fibers conveyed by the second material roller.
The processing equipment for the synthetic fibers further comprises a first guide roller in clearance fit with the first conveying roller and a second winding roller arranged above the processing table; the first guide roller is used for guiding the synthetic fibers conveyed by the first material roller to the second winding roller from the release film, and the second winding roller winds the synthetic fibers and releases the release film.
The processing equipment for the synthetic fibers further comprises a second guide roller in clearance fit with the second conveying roller and a third winding roller arranged on the side edge of the processing table; the second guide roll is used for guiding the synthetic fibers conveyed by the second material roll to the third winding roll from the lower release film, and the third winding roll winds the lower release film.
The processing equipment for the synthetic fibers further comprises a slitting device and a second traction roller which are sequentially arranged at the rear end of the first winding roller along the production line; the height of the first winding roller is lower than the upper surface of the processing table; after the processing mechanism processes the synthetic fibers of the first material roller and the second material roller to obtain the composite material, the second traction roller draws the composite material output by the first traction roller to the slitting device to slit after passing through the first winding roller. Alternatively, the first take-up roll can be directly replaced by the slitting device and the second drawing roll.
Cut the device including being provided with a plurality of annular sliced cutter rollers, and with cutter roller clearance fit's backing roll, the cutter roller with the clearance of backing roll is adjustable.
The processing equipment of the synthetic fibers also comprises a numerical control device arranged on the processing table.
The end part of the press roller is pivoted and matched on the support through a pivoting rod and is driven by a motor matched with a transmission structure to realize lifting action.
The first material roller is provided with two.
After the technical scheme is adopted, the synthetic fibers are conveyed to the processing table from different directions by the first material roller and the second material roller, so that the synthetic fibers stacked up and down form a layer structure with staggered warps and wefts, and the finally prepared composite material can improve the strength; in the working process of the processing mechanism, the support performs traction, cutting and pressing in turn when circularly moving on the rail, so that the synthetic fibers conveyed by the second material roller are processed into sheets and pressed on the synthetic fibers conveyed by the first material roller, an automatic process is completed, and the production efficiency is improved; because the synthetic fiber that first material roller carried is not through cutting, can directly be rolled up by first wind-up roll after its upper surface pressfitting synthetic fiber to the finished product of package is favorable to accomodating, packing and transporting, conveniently carries out subsequent processing.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a front view of an embodiment of the present invention;
FIG. 3 is a top view of an embodiment of the present invention;
FIG. 4 is a schematic view of a part of the structure of a processing mechanism according to an embodiment of the present invention;
the reference numbers indicate:
1-a first roll; 2- -a first conveyor roller; 3-a processing table;
4- -a first pull roll; 5- -a first wind-up roll; 6- -a second roll;
7- -a second conveyor roller; 8- -a rail; 9- -a support;
10-a splint; 11- -a cutting device; 12- - -a press roll;
13- -a support plate; 14-a pivoting lever; 15- -a first guide roll;
16- -a second wind-up roll; 17- -a second guide roll; 18- -a third wind-up roll;
19- -a slitting device; 191-a cutter roll; 192-a support roll;
20- -a second pull roll; 21- -numerical control device.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the specific embodiments below.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be understood that the indicated positions or positional relationships are based on the positions or positional relationships shown in the drawings, or the positions or positional relationships that the products of the present invention are usually placed when in use, or the positions or positional relationships that those skilled in the art conventionally understand, and are merely simplified for the convenience of describing the embodiments of the present invention, and do not indicate or imply that the indicated devices or elements must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, features defined as "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be interpreted broadly, e.g., as either a fixed connection, a detachable connection, or an integral connection; may be mechanically, electrically or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in the various examples for purposes of simplicity and clarity and do not in itself dictate a relationship between the various embodiments and/or arrangements discussed.
In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize the application of other processes and/or the use of other materials.
The utility model discloses a processing device of synthetic fiber, which comprises a first material roller 1, a first conveying roller 2, a processing platform 3, a first traction roller 4 and a first wind-up roller 5 which are arranged along a production line in sequence, a processing mechanism arranged on the processing platform 3, a second material roller 6 and a second conveying roller 7 which are arranged at the side of the processing platform 3;
the first material roller 1 and the second material roller 6 are used for winding synthetic fibers, and the axes of the first material roller and the second material roller are vertical;
after being kicked off by a release film, the synthetic fibers conveyed by the first material roller 1 sequentially pass through a first conveying roller 2, a processing table 3 and a first traction roller 4 and then are conveyed to a first winding roller 5;
the synthetic fiber conveyed by the second material roller 6 is peeled off the release film, then conveyed to the processing mechanism through the second conveying roller 7, is drawn by the processing mechanism to be superposed on the upper surface of the synthetic fiber conveyed by the first material roller 1, and is cut and pressed;
the processing mechanism comprises a track 8, a support 9, a clamping plate 10, a cutting device 11 and a pressing roller 12; the track 8 is erected on the processing table 3 and is parallel to the first material roller 1; the support 9 is in sliding fit on the track 8; the clamping plate 10 is arranged on the support 9 and pulls the synthetic fibers conveyed by the second material roller 6 along with the forward movement of the support 9; the cutting device 11 is movably matched above the processing table 3 and is used for cutting the synthetic fibers conveyed by the second material roller 6 after the traction of the clamping plate 10 is finished; the press roller 12 is movably matched on the support 9 and used for descending after the cutting of the cutting device 11 is finished and pressing the synthetic fibers of the upper layer and the lower layer along with the retraction movement of the support 9.
Referring to fig. 1-4, a specific embodiment of the present invention is shown.
The processing mechanism further comprises a supporting plate 13 arranged on the support 9; the supporting plate 13 is arranged at the same height as the clamping plate 10 and is used for supporting the synthetic fibers conveyed by the second material roller 6. By arranging the supporting plate 13, the synthetic fibers conveyed by the second material roller 6 can be supported in an auxiliary manner in the moving process of the clamping plate 10, so that the synthetic fibers are kept at a distance from the lower synthetic fibers after entering the processing table 3 from the side edge, and the influence on the subsequent pressing quality caused by the contact of the upper synthetic fibers and the lower synthetic fibers in the traction process of the clamping plate 10 is avoided; at the same time, the support plate 13 can also guide the synthetic fibers to the nip of the clamping plate 10 before the clamping plate 10 clamps the ends of the synthetic fibers.
The end of the press roller 12 is pivotally connected to the support 9 through a pivot rod 14, and the pivot rod 14 is driven to lift by a motor cooperating with a transmission structure. When the pivoting rod 14 is lifted, the press roller 12 is suspended above the synthetic fibers and does not contact the synthetic fibers, so that the synthetic fibers conveyed by the second material roller 6 can be prevented from being pressed against the synthetic fibers conveyed by the first material roller 1 before being cut in the process that the clamp plate 10 pulls the synthetic fibers to move; the pivoting lever 14 is lowered to press the press roller 12 against the upper surface of the synthetic fiber, and presses and bonds the synthetic fiber fed from the second feed roller 6 and the synthetic fiber fed from the first feed roller 1 together with the backward movement of the support 9.
The utility model discloses in, above-mentioned splint 10 realizes the drive and opens and shuts through motor cooperation transmission structure. Of course, the motor may be replaced by a power device such as an air cylinder, and the clamp plate 10 may be opened or closed by an existing transmission structure.
The utility model discloses in be provided with two first material rollers 1 at the front end of production water line, also can carry two-layer synthetic fiber to processing platform 3 simultaneously, can adapt to customer's demand and improve combined material's thickness and intensity.
The utility model also comprises a first guide roller 15 which is in clearance fit with the first conveying roller 2, and a second wind-up roller 16 which is arranged above the processing table 3; first guide roll 15 is used for on the synthetic fiber who carries first material roller 1 from type membrane direction second wind-up roll 16 to carry out the rolling by second wind-up roll 16 and go up from the type membrane, thereby realize that the synthetic fiber that first material roller 1 carried is dialled out and is gone up from the type membrane after, carries out the rolling to this going up from the type membrane and handles, avoids out of order piling up and influence the production environment.
The utility model also comprises a second guide roller 17 which is in clearance fit with the second conveying roller 7 and a third wind-up roller 18 which is arranged at the side edge of the processing table 3; the second guide roll 17 is used for guiding the lower release film of the synthetic fibers conveyed by the second material roll 6 to the third winding roll 18, and the third winding roll 18 winds the lower release film, so that the synthetic fibers conveyed by the second material roll 6 are wound by the lower release film after being pulled away from the release film, and the lower release film is prevented from being stacked disorderly to influence the production environment.
The utility model also comprises a cutting device 19 and a second traction roller 20 which are arranged at the rear end of the first wind-up roller 5 along the production line in sequence; the height of the first winding roller 5 is lower than the upper surface of the processing table 3; after the processing mechanism processes the synthetic fibers of the first material roller 1 and the second material roller 6 to obtain the composite material, the second traction roller 20 draws the composite material output by the first traction roller 4 to the slitting device 19 across the first winding roller 5 for slitting, the composite material is cut into a plurality of strips according to the requirements of customers, and then subsequent processing (winding or secondary processing) is performed. Because the height of the first winding roller 5 is set to be lower, when the composite material is only required to be wound, the composite material is guided to the first winding roller 5 at a lower position through the guide of the first traction roller 4, and the composite material can be tensioned in the winding process; when the composite material needs to be cut, the first winding roller 5 at the lower position cannot influence the advance of the composite material. Of course, the utility model discloses also can not set up first wind-up roll 5, directly replace first wind-up roll 5 for cutting device 19 and second carry over pinch rolls 20.
Further, the cutting device 19 includes a cutter roller 191 provided with a plurality of annular slices, and a support roller 192 in clearance fit with the cutter roller 191, and the clearance between the cutter roller 191 and the support roller 192 is adjustable to adapt to composite materials with different thicknesses. Further, the cutter roller 191 may be rotated by a motor drive.
The utility model discloses still including setting up numerical control device 21 on processing platform 3 for controlgear and display data.
The utility model discloses in, foretell conveying roller, wind-up roll, carry over pinch rolls all can set up the motor that corresponds and drive and realize rotating.
The utility model discloses a production flow does:
(1) synthetic fibers (hereinafter, referred to as weft fibers) of the first material roller 1 are conveyed to the processing table 3 by a first conveying roller 2, and an upper release film of the weft fibers is wound by a first guide roller 15 and a second winding roller 16;
(2) the synthetic fibers (hereinafter referred to as "warp fibers") of the second stock roller 6 are conveyed to the processing table 3 by the second conveying roller 7, and the lower release film of the warp fibers is wound by the second guide roller 17 and the third winding roller 18;
(3) the ends of the warp fibres are gripped by the jaws 10 and as the support 9 moves on the rail 8, the warp fibres are pulled forward by exactly one weft fibre width, pulling the warp fibres from one side to the other; a cutting device 11 cuts the warp fibers against the side edges of the weft fibers;
(4) the compression roller 12 descends to press the warp fibers, under the supporting action of the processing table 3, the warp fibers and the weft fibers are bonded, and move back along with the resetting of the support 9 on the rail 8 until the compression roller 12 is lifted after the support 9 is close to the initial position;
(5) the weft-wise fibers pressed with a piece of warp-wise fibers are pulled under the action of a first pulling roller 4 and advance by the width of one warp-wise fiber, and the advancing weft-wise fibers are wound up by a first winding roller 5 or are separated by a slitting device 19;
(6) and (5) circulating from (3) to (5) in the process of continuously advancing the weft fibers until the warp fibers are pressed on the weft fibers of the whole roll.
Through the scheme, the synthetic fibers are conveyed to the processing table 3 from different directions through the first material roller 1 and the second material roller 6, so that the synthetic fibers stacked up and down form a layer structure with staggered warps and wefts, and the finally prepared composite material can improve the strength; in the working process of the processing mechanism, the support 9 carries out the cycle of traction, cutting and pressing sequentially when moving on the track 8 circularly, so that the synthetic fibers conveyed by the second material roller 6 are processed into sheets and pressed on the synthetic fibers conveyed by the first material roller 1, the automatic process is completed, and the production efficiency is improved; because the synthetic fiber that first material roller 1 carried is not through cutting, can directly carry out the rolling by first wind-up roll 5 after its upper surface pressfitting synthetic fiber to obtain the finished product of package, be favorable to accomodating, packing and transporting, conveniently carry out subsequent processing.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. A processing equipment of synthetic fiber is characterized in that:
the device comprises a first material roller, a first conveying roller, a processing table, a first traction roller and a first winding roller which are sequentially arranged along a production line, a processing mechanism arranged on the processing table, and a second material roller and a second conveying roller which are arranged on the side edge of the processing table;
the first material roller and the second material roller are used for winding synthetic fibers, and the axes of the first material roller and the second material roller are vertical to each other;
after being pulled off by a release film, the synthetic fibers conveyed by the first material roller sequentially pass through the first conveying roller, the processing table and the first traction roller and are conveyed to the first winding roller;
the synthetic fiber conveyed by the second material roller is peeled off to form a release film, then is conveyed to the processing mechanism through the second conveying roller, is drawn by the processing mechanism to be superposed on the upper surface of the synthetic fiber conveyed by the first material roller, and is cut and pressed;
the processing mechanism comprises a track, a support, a clamping plate, a cutting device and a pressing roller; the rail is erected on the processing table and is parallel to the first material roller; the support is in sliding fit on the track; the clamping plate is arranged on the support and pulls the synthetic fibers conveyed by the second material roller along with the forward movement of the support; the cutting device is movably matched above the processing table and used for cutting the synthetic fibers conveyed by the second material roller after the traction of the clamping plate is finished; the press roller is movably matched on the support and used for descending after the cutting of the cutting device is finished and pressing the synthetic fibers of the upper layer and the lower layer along with the returning movement of the support.
2. The apparatus for processing synthetic fibers according to claim 1, wherein:
the processing mechanism also comprises a supporting plate arranged on the support; the supporting plate and the clamping plate are arranged at the same height and used for supporting the synthetic fibers conveyed by the second material roller.
3. The apparatus for processing synthetic fibers according to claim 1, wherein:
the first guide roller is in clearance fit with the first conveying roller, and the second winding roller is arranged above the processing table; the first guide roller is used for guiding the synthetic fibers conveyed by the first material roller to the second winding roller from the release film, and the second winding roller winds the synthetic fibers and releases the release film.
4. The apparatus for processing synthetic fibers according to claim 1, wherein:
the second guide roll is in clearance fit with the second conveying roll, and the third winding roll is arranged on the side edge of the processing table; the second guide roller is used for guiding the lower release film of the synthetic fibers conveyed by the second material roller to the third winding roller, and the third winding roller winds the lower release film.
5. The apparatus for processing synthetic fibers according to claim 1, wherein:
the winding device further comprises a slitting device and a second traction roller which are sequentially arranged at the rear end of the first winding roller along the production line; the height of the first winding roller is lower than the upper surface of the processing table; after the processing mechanism processes the synthetic fibers of the first material roller and the second material roller to obtain the composite material, the second traction roller draws the composite material output by the first traction roller to the slitting device to slit after passing through the first winding roller.
6. The apparatus for processing synthetic fibers according to claim 1, wherein:
the winding device further comprises a cutting device and a second traction roller, wherein the cutting device and the second traction roller are used for replacing the first winding roller and are sequentially arranged at the rear end of the first traction roller; after the processing mechanism processes the synthetic fibers of the first material roller and the second material roller to obtain the composite material, the second traction roller pulls the composite material output by the first traction roller to the slitting device for slitting.
7. The apparatus for processing synthetic fibers according to claim 5 or 6, wherein:
the slitting device comprises a cutter roller provided with a plurality of annular sections and a supporting roller in clearance fit with the cutter roller, and the clearance between the cutter roller and the supporting roller is adjustable.
8. The apparatus for processing synthetic fibers according to claim 1, wherein:
the numerical control device is arranged on the processing table.
9. The apparatus for processing synthetic fibers according to claim 1, wherein:
the end part of the compression roller is pivoted and matched on the support through a pivoting rod, and is driven by a motor matched with a transmission structure to realize lifting action.
10. The apparatus for processing synthetic fibers according to claim 1, wherein:
the first material roller is provided with two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221606910.0U CN217756094U (en) | 2022-06-23 | 2022-06-23 | Synthetic fiber processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221606910.0U CN217756094U (en) | 2022-06-23 | 2022-06-23 | Synthetic fiber processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217756094U true CN217756094U (en) | 2022-11-08 |
Family
ID=83895413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221606910.0U Active CN217756094U (en) | 2022-06-23 | 2022-06-23 | Synthetic fiber processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217756094U (en) |
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2022
- 2022-06-23 CN CN202221606910.0U patent/CN217756094U/en active Active
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