CN217750965U - Honing device and corresponding robot honing equipment - Google Patents
Honing device and corresponding robot honing equipment Download PDFInfo
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- CN217750965U CN217750965U CN202222013643.2U CN202222013643U CN217750965U CN 217750965 U CN217750965 U CN 217750965U CN 202222013643 U CN202222013643 U CN 202222013643U CN 217750965 U CN217750965 U CN 217750965U
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Abstract
The utility model provides a honing device, it includes supporting plate subassembly, honing subassembly, vision positioning mechanism, detection sensor, measuring mechanism, honing head diameter adjustment mechanism. The honing processing subassembly sliding connection is in one side of backup pad subassembly, and the lower extreme of honing processing subassembly is connected with the honing head, and the honing head can carry out honing processing to the work piece. The visual positioning mechanism is positioned on one side of the honing processing assembly and can detect the position and the posture of a hole to be processed of the workpiece. The honing head diameter adjusting mechanism is positioned on one side of the honing head, the detection sensor is connected to the lower end of the supporting plate component and positioned on two sides of the honing processing component, and the detection sensor can measure the diameter of the honing head. The measuring mechanism is positioned at one side of the visual positioning mechanism. The measuring mechanism is connected with the supporting plate component in a sliding mode, and the measuring mechanism can measure the inner wall of the machined hole. The honing device is applied to a robot honing equipment.
Description
Technical Field
The utility model relates to a honing process field, in particular to honing process device.
Background
In modern society, honing is a finishing process for a workpiece surface with an oilstone embedded in a honing head. The existing honing device can perform honing operation on a hole to be machined of a workpiece, but the existing honing device has the technical problems of poor flexibility, incapability of adapting to small-batch multi-type part production, low efficiency of manual honing and poor stability.
Therefore, it is desirable to provide a honing device and a corresponding robot honing equipment to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a honing device and robot honing equipment who corresponds, current honing equipment exists the flexibility poor, can not adapt to the part production of small batch polymorphic type, artifical honing process inefficiency, the poor technical problem of stability.
The utility model provides a honing device for carry out honing to the work piece of placing on the workstation, its characterized in that, it includes:
a support plate assembly;
the honing processing assembly is arranged on one side of the supporting plate assembly and is in sliding connection with the supporting plate assembly, the lower end of the honing processing assembly is connected with a honing head, and the honing head is used for honing the workpiece;
the visual positioning mechanism is positioned on one side of the honing processing assembly, is connected with the supporting plate assembly and is used for detecting the position and the posture of a hole to be processed of a workpiece;
the detection sensors are connected to the lower end of the supporting plate assembly, positioned on two sides of the honing assembly and used for measuring the diameter of the honing head;
the honing head diameter adjusting mechanism is positioned on one side of the honing head and is connected with the support plate assembly;
and the measuring mechanism is positioned on one side of the visual positioning mechanism, is in sliding connection with the support plate assembly and is used for measuring the inner wall of the machined hole.
Further, the honing process assembly includes:
the first connecting plate comprises a first connecting part and a second connecting part which are connected with each other, and the first connecting part is connected with the supporting plate component in a sliding manner;
the second connecting plate is groove-shaped and is connected with the second connecting part;
one end of the honing rotating main shaft is connected with the second connecting plate, and the other end of the honing rotating main shaft is connected with the honing head and used for driving the honing head to rotate;
and the driving motor is connected to the second connecting plate, is in transmission connection with the honing rotating main shaft and is used for driving the honing rotating main shaft.
Further, the honing processing assembly further comprises a flexible honing head connector, and the flexible honing head connector is connected between the honing rotary main shaft and the honing head.
Further, the honing device also comprises a honing oil spray head, the honing oil spray head is connected with the supporting plate assembly, and the honing oil spray head is used for spraying honing oil.
Further, the honing device still includes the air cock, the air cock is located one side of honing oil shower nozzle, the air cock with the backup pad subassembly is connected.
Further, the honing device further comprises a moment detection mechanism, the moment detection mechanism is connected inside the honing rotating main shaft, and the moment detection mechanism is used for detecting the force value of the honing head in the machining process.
A robotic honing apparatus, comprising:
the workbench is used for placing a workpiece;
the robot is arranged on one side of the workbench;
the honing processing device is connected to the honing tail end of the robot and is movable above the workbench;
wherein, the robot is used for driving the honing device to move.
Further, the robot honing equipment further comprises a tool magazine, the tool magazine is positioned between the robot and the workbench, and the tool magazine is used for automatically replacing honing heads with different diameters.
Further, a fixing piece is further installed on the workbench and used for fixing the workpiece.
Further, the robot honing equipment still includes safety fence, safety fence along the robot with the circumference setting of workstation, safety fence is used for protecting the processing area.
The utility model discloses compare in prior art, its beneficial effect is: the utility model provides a honing device, honing device detect the position and the gesture that the work piece waited to process the hole through vision positioning mechanism. And the detection sensor can measure the diameter of the honing head, so that the honing processing assembly can finely adjust the outer diameter of the honing head according to the program. The honing processing assembly performs honing processing on the workpiece through the honing head, the measuring mechanism can measure the inner wall of the processing hole during processing of the workpiece, and the measuring mechanism can detect whether the processing hole meets the processing requirements or not. And the measuring mechanism can also compensate the positioning error of the vision positioning mechanism and the space attitude of the measurement characteristic, so that the measuring mechanism can assist the honing processing assembly in positioning the hole to be processed. Therefore, the honing device is high in machining precision, small in workpiece error and capable of effectively solving the problems that an existing honing device is weak in flexibility and low in artificial honing efficiency. And the honing device detects the position and the posture of the hole to be processed of the workpiece firstly, then uses a proper honing head to process the workpiece, and can actively adjust the outer diameter of the honing head through the measuring result to compensate the processing abrasion after the honing head is abraded, so that the processing effect of the honing device on the workpiece is better.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly described below, and the drawings in the following description are only corresponding drawings of some embodiments of the present invention.
Fig. 1 is a structural view of an embodiment of the honing device of the present invention.
Fig. 2 is a structural diagram of an embodiment of the robot honing equipment of the invention.
Fig. 3 is an enlarged view of fig. 2 at a.
Fig. 4 is an internal structural schematic view of a honing head according to an embodiment of the honing device of the present invention.
In the figure, 10, a robot honing processing device; 11. a honing device; 111. a support plate assembly; 112. a honing processing component; 1121. a first connecting plate; 11211. a first connection portion; 11212. a second connecting portion; 1122. a second connecting plate; 1123. honing the rotary main shaft; 1124. a drive motor; 1125. honing head; 11251. honing the block; 11252. an outer column; 11253. an inner column; 113. a visual positioning mechanism; 114. a detection sensor; 115. a honing head diameter adjusting mechanism; 116. a measuring mechanism; 117. a flexible connector of the honing head; 118. honing an oil spray head; 119. an air tap; 12. a work table; 121. a fixing member; 13. a robot; 14. a tool magazine; 15. a security fence; 16. an electrical cabinet; 17. a robot control cabinet; 18. an operation platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts all belong to the protection scope of the present invention.
In the present invention, the directional terms mentioned in the following description, such as "upper", "lower", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", refer to the orientation of the drawings, and the directional terms are used for illustration and understanding of the present invention, but not for limiting the present invention.
The terms "first," "second," and the like in the terms of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, nor should they be construed as limiting in any way.
In the drawings, elements having similar structures are denoted by the same reference numerals.
Referring to fig. 1, the present invention provides a honing device 11, wherein the honing device 11 can perform honing on a workpiece placed on a table 12. The honing device 11 includes a support plate assembly 111, a honing assembly 112, a vision positioning mechanism 113, a detection sensor 114, and a measuring mechanism 116. The honing assembly 112 is disposed on one side of the supporting plate assembly 111, and the supporting plate assembly 111 is provided with a slider, a slide rail, a lead screw, a cam and a crank mechanism. Thus, the support plate assembly 111 may be slidably coupled to the honing assembly 112, and the support plate assembly 111 may also be slidably coupled to the gauge 116. A honing head 1125 is connected to a lower end of the honing module 112, and the honing head 1125 performs a honing process on the workpiece.
Referring to fig. 1, the honing module 112 includes a first connecting plate 1121, a second connecting plate 1122, a honing rotary spindle 1123, and a driving motor 1124. The first connection plate 1121 includes a first connection portion 11211 and a second connection portion 11212 connected to each other, and the first connection portion 11211 is slidably connected to the support plate assembly 111. The second connecting plate 1122 has a groove shape, and the second connecting plate 1122 is connected to the second connecting portion 11212. One end of the honing rotating main shaft 1123 is connected to the second connecting plate 1122, the other end of the honing rotating main shaft 1123 is connected to the honing head 1125, and the honing rotating main shaft 1123 is used for driving the honing head 1125 to rotate. A drive motor 1124, which may be a linear motor, a servo motor, an ac motor, or the like, is coupled to the second connecting plate 1122. The drive motor 1124 is in transmission connection with the honing rotary spindle 1123, and the drive motor 1124 is used for driving the honing rotary spindle 1123.
Referring to fig. 1, the vision positioning mechanism 113 is located at one side of the honing assembly 112, the vision positioning mechanism 113 is connected to the supporting plate assembly 111, and the vision positioning mechanism 113 is used for detecting the position and posture of the hole to be processed of the workpiece. Then, the visual positioning mechanism 113 may calculate the position and orientation of the hole to be processed. Thus, the vision positioning mechanism 113 can be used to compensate and adjust the attitude of the honing processing device 11.
Referring to fig. 1 and 4, the detection sensor 114 is connected to the lower end of the supporting plate assembly 111. The sensing sensors 114 are located at both sides of the honing process assembly 112, and the sensing sensors 114 are used to measure the diameter of the honing head 1125. The detection sensor 114 may measure the diameter of the honing head 1125 in a non-contact manner using laser, infrared and other optical means, or the detection sensor 114 may measure the diameter of the honing head 1125 in a contact manner. Since the detection sensor 114 can measure the diameter of the honing head 1125, the honing process assembly 112 can finely adjust the outer diameter of the honing head 1125 according to a program, and a suitable outer diameter of the honing head 1125 can make the honing process more effective. Also, when the honing head 1125 is worn, the diameter of the honing head 1125 may become small. Accordingly, after the detection sensor 114 detects the diameter of the honing head 1125, if the deviation value is within the adjustable range, the outer diameter compensation deviation of the honing head 1125 is automatically adjusted; when the adjustment range is exceeded, the detection sensor 114 may prompt the user to replace the honing head 1125. Therefore, the honing processing device 11 can maintain a good honing effect. The honing head diameter adjusting mechanism 115 is located at one side of the honing head 1125, and the honing head diameter adjusting mechanism 115 is connected to the supporting plate assembly 111. The honing head 1125 is provided with a plurality of honing blocks 11251 capable of sliding and expanding or contracting in a radial direction, the honing head 1125 further comprises outer posts 11252, inner posts 11253, and adjusting nuts, and the honing blocks 11251 are connected with the outer posts 11252. Inner posts 11253 are slidably coupled to outer posts 11252 such that inner posts 11253 slide within outer posts 11252 and inner posts 11253 can squeeze honing blocks 11251 to expand. The honing head diameter adjusting mechanism 115 is connected with the adjusting nut, the adjusting nut and the honing head 1125 are driven to move relatively by the motor, so that the outer diameter of the honing head 1125 can be automatically adjusted and controlled by the mechanism, and the automatic adjustment and compensation of the outer diameter of the honing head 1125 are realized.
Referring to fig. 1, the measuring mechanism 116 is located at one side of the visual positioning mechanism 113, the measuring mechanism 116 is slidably connected to the supporting plate assembly 111, and the measuring mechanism 116 can measure the inner wall of the machined hole. Before the workpiece is machined, the measuring mechanism 116 may measure the inner wall of the hole to be machined. Thus, the gauge mechanism 116 can determine the dimensional deviation and the axis attitude of the hole to be machined, and the gauge mechanism 116 can assist the honing process assembly 112 in positioning the hole to be machined. After the workpiece is machined, the measuring mechanism 116 may measure the inner wall of the machined hole, determine whether the machined hole meets the programmed standard, and perform secondary machining if the machined hole is not qualified. Therefore, the provision of the measuring mechanism 116 can improve the final processing effect of the honing processing device 11 on the workpiece.
Referring to fig. 1, the honing assembly 112 further includes a honing head flexible connector 117. The flexible connector 117 is connected between the honing main shaft 1123 and the honing head 1125, the flexible connector 117 is used for transmitting power between the honing main shaft 1123 and the honing head 1125, and the flexible connector 117 enables the honing head 1125 to operate at a certain angle with the power output shaft. The honing head flexible connector 117 includes a third connecting portion connected with the honing rotating spindle 1123 and a fourth connecting portion connected with the honing head 1125, which are movably connected. The honing device 11 further includes a honing oil spray head 118, the honing oil spray head 118 is connected to the support plate assembly 111, and the honing oil spray head 118 is used for spraying honing oil. The honing oil may be used to take away heat generated by the honing process, and the honing oil may reduce friction between the honing head 1125 and the workpiece, thereby reducing wear of the honing head 1125. Moreover, the honing oil can also rapidly take away the processing scraps on the workpiece, so that the processing scraps are prevented from scratching the workpiece. The honing device 11 further includes gas nozzles 119, and the gas nozzles 119 can eject gas. An air nozzle 119 is positioned on one side of the honing oil spray head 118, and the air nozzle 119 is connected with the support plate assembly 111. After the honing is completed, the gas nozzle 119 can eject gas to clean the table 12 and also can cool the workpiece by the gas. Therefore, the user can clean the working table 12 more conveniently, and the time for the user to clean the working table 12 is effectively shortened. The honing processing device 11 further includes a moment detecting mechanism, which is connected to the inside of the honing rotary spindle 1123. The moment detecting mechanism detects a force value that the honing head 1125 may be in a machining process, and thus, the moment detecting mechanism may evaluate a machining condition of a workpiece and a remaining service life of the honing head 1125.
Referring to fig. 1, 2 and 3, the honing device 11 is applied to a robot honing processing device 10, and the robot honing processing device 10 further includes a work table 12 and a robot 13. The robot 13 is a multi-joint robot, and the robot 13 has multi-joint robot arms. Thus, the robot 13 can achieve a better reach, and the robot 13 can adapt to the processing of different products. The working table 12 can be used for placing a workpiece, and a plurality of fixing members 121 are further installed on the working table 12, and the workpiece can be fixed between two adjacent fixing members 121. The table 12 also has a function of circulating and supplying a processing auxiliary liquid, which can clean and cool the processing workpiece. Meanwhile, the robot honing processing device 10 has a temperature control function for the processing auxiliary liquid, so that the robot honing processing device 10 can reduce the size influence caused by temperature to improve the processing precision. The robot 13 is arranged at one side of the workbench 12, the honing device 11 is connected to the honing end of the robot 13, and the honing device 11 is movable above the workbench 12. Wherein, the robot 13 is used for driving the honing device 11 to move.
Referring to fig. 1 and 2, the robot honing process equipment 10 further includes a tool magazine 14, the tool magazine 14 is located between the robot 13 and the work table 12, and the tool magazine 14 is used to automatically replace honing heads 1125 having different diameters. The robot honing processing device 10 can automatically switch the honing heads 1125 having different diameters by the tool magazine 14, so that the robot honing processing device 10 can expand the range of the hole diameters of the processable holes. The robot honing processing apparatus 10 further includes a safety fence 15, and the safety fence 15 is provided along the circumferential direction of the robot 13 and the work table 12. The safety fence 15 protects the machining area, and the arrangement of the safety fence 15 makes the honing process safer. The robot honing equipment 10 further comprises an electrical cabinet 16, a robot control cabinet 17 and an operating platform 18, wherein the electrical cabinet 16, the robot control cabinet 17 and the operating platform 18 are all arranged on the outer side of the safety fence 15. An electrical cabinet 16 can supply power to the robot 13 and the honing device 11, and a robot control cabinet 17 can be used to control the robot 13, and a user can operate the robot 13 and the honing device 11 through an operation table 18. Moreover, the processing process of the robot honing processing device 10 is controllable in real time, and the robot honing processing device 10 can collect data in the processing process, so that closed-loop management and data uploading of the processing process are realized.
Referring to fig. 1 and 2, manual honing requires a worker to be skilled in honing skills and operate strictly according to working standards, and requires a high level of skill on the worker. Therefore, the robot honing equipment 10 can effectively solve the problems of poor workpiece quality stability and low processing efficiency caused by artificial honing. The conventional special numerical control honing equipment is suitable for single-piece mass production, rapid model change cannot be realized, operations such as feeding, discharging, honing head replacement, size detection and the like still need to be finished manually, and the automation degree is low. Therefore, the robot honing equipment 10 can also effectively solve the problems of poor flexibility and low automation degree of the numerical control honing equipment. The robot honing equipment 10 has the functions of automatic detection, automatic positioning of honing holes, automatic honing, automatic adjustment of honing head size, automatic replacement of honing heads, online monitoring of honing process parameters, offline programming and the like, and is very suitable for production or repair of parts with multiple specifications and small batches. Therefore, the robot honing processing device 10 has high processing efficiency, and the robot honing processing device 10 has strong adaptability.
The utility model discloses a theory of operation does: the user first places the workpiece on the table 12, and the user can fix the workpiece by the fixing member 121 on the table 12. Then, the user can operate the robot 13 and the honing device 11 through the operation table 18 of the robot honing processing apparatus 10. In order to protect the machining area, a safety fence 15 is provided outside the robot 13 and the honing device 11. The honing device 11 detects the position and posture of the hole to be processed of the workpiece by the visual positioning mechanism 113, and at the same time, the detection sensor 114 can measure the diameter of the honing head 1125. The honing processing device 11 can adjust the diameter of the honing head 1125 by the honing head diameter adjusting mechanism 115, and then the driving motor 1124 drives the honing rotary spindle 1123 to rotate. Since the honing rotary spindle 1123 is connected to the honing head 1125 by the honing head flexible connector 117, the honing rotary spindle 1123 may drive the honing head 1125 to rotate. At this time, the honing oil spray head 118 may spray the honing oil onto the workpiece, and the honing head 1125 may perform a honing process on a hole to be processed on the workpiece. Subsequently, the measuring mechanism 116 measures the inner wall of the machining hole, and if the machining hole does not meet the machining standard, the honing machining device 11 can precisely machine the machining hole again. In order to automatically replace the honing heads 1125 having different diameters, a tool magazine 14 is provided between the robot 13 and the work table 12. After the machining is completed, the air nozzles 119 can spray air to clean machining scraps and residual honing oil.
The utility model provides a honing device, honing device detect the position and the gesture that the hole was treated to the work piece through visual positioning mechanism. And the detection sensor can measure the diameter of the honing head, so that the honing processing assembly can finely adjust the outer diameter of the honing head according to a program. The honing processing assembly carries out honing processing on the workpiece through the honing head, the measuring mechanism can measure the inner wall of the processing hole when the workpiece is processed, and the measuring mechanism can detect whether the processing hole meets the processing requirement. And the measuring mechanism can also compensate the positioning error of the vision positioning mechanism and the space of the measuring characteristic, so that the measuring mechanism can assist the honing processing assembly in positioning the hole to be processed. Therefore, the honing device is high in machining precision, small in workpiece error and capable of effectively solving the problems that an existing honing device is weak in flexibility and low in artificial honing efficiency. And the honing device detects the position and the posture of the hole to be processed of the workpiece firstly, then uses a proper honing head to process the workpiece, and can actively adjust the outer diameter of the honing head through the measuring result to compensate the processing abrasion after the honing head is abraded, so that the processing effect of the honing device on the workpiece is better.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention is to be determined by the appended claims.
Claims (10)
1. A honing device for honing a workpiece placed on a table, comprising:
a support plate assembly;
the honing processing assembly is arranged on one side of the supporting plate assembly and is in sliding connection with the supporting plate assembly, the lower end of the honing processing assembly is connected with a honing head, and the honing head is used for honing the workpiece;
the visual positioning mechanism is positioned on one side of the honing processing assembly, is connected with the supporting plate assembly and is used for detecting the position and the posture of a hole to be processed of a workpiece;
the detection sensors are connected to the lower end of the supporting plate assembly, positioned on two sides of the honing assembly and used for measuring the diameter of the honing head;
the honing head diameter adjusting mechanism is positioned on one side of the honing head and is connected with the support plate assembly;
and the measuring mechanism is positioned on one side of the visual positioning mechanism, is in sliding connection with the support plate assembly and is used for measuring the inner wall of the machined hole.
2. The honing machining device according to claim 1, wherein the honing machining assembly includes:
the first connecting plate comprises a first connecting part and a second connecting part which are connected with each other, and the first connecting part is connected with the supporting plate component in a sliding manner;
the second connecting plate is in a groove shape and is connected with the second connecting part;
one end of the honing rotating main shaft is connected with the second connecting plate, and the other end of the honing rotating main shaft is connected with the honing head and used for driving the honing head to rotate;
and the driving motor is connected to the second connecting plate, is in transmission connection with the honing rotating main shaft and is used for driving the honing rotating main shaft.
3. The honing device of claim 2 wherein the honing assembly further comprises a honing head flexible connector connected between the honing rotational spindle and the honing head.
4. The honing device according to claim 1, further comprising a honing oil head connected to the support plate assembly, the honing oil head being configured to eject honing oil.
5. The honing process of claim 4 further including an air tap located on one side of the honing oil spray head, the air tap being connected to the support plate assembly.
6. The honing device of claim 2, further comprising a moment detecting mechanism connected to an inside of the honing rotary spindle, the moment detecting mechanism being configured to detect a force value of the honing head during the processing.
7. A robotic honing apparatus, comprising:
the workbench is used for placing a workpiece;
the robot is arranged on one side of the workbench;
a honing process as claimed in any one of claims 1 to 6, attached to a honing end of said robot to be movable above said table;
wherein, the robot is used for driving the honing device to move.
8. The robotic honing process of claim 7 further comprising a tool magazine between the robot and the table, the tool magazine for automatic replacement of honing heads of different diameters.
9. A robot honing process device according to claim 7, wherein a fixing member for fixing the workpiece is further mounted on the table.
10. The robotic honing process apparatus of claim 7 further comprising safety fences provided along the circumference of the robot and the table, the safety fences for shielding the process area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222013643.2U CN217750965U (en) | 2022-07-29 | 2022-07-29 | Honing device and corresponding robot honing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222013643.2U CN217750965U (en) | 2022-07-29 | 2022-07-29 | Honing device and corresponding robot honing equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN217750965U true CN217750965U (en) | 2022-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222013643.2U Active CN217750965U (en) | 2022-07-29 | 2022-07-29 | Honing device and corresponding robot honing equipment |
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| Country | Link |
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| CN (1) | CN217750965U (en) |
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- 2022-07-29 CN CN202222013643.2U patent/CN217750965U/en active Active
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