CN217746048U - Filtering device for filtering cutting fluid of wire cutting machine - Google Patents

Filtering device for filtering cutting fluid of wire cutting machine Download PDF

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Publication number
CN217746048U
CN217746048U CN202221215284.2U CN202221215284U CN217746048U CN 217746048 U CN217746048 U CN 217746048U CN 202221215284 U CN202221215284 U CN 202221215284U CN 217746048 U CN217746048 U CN 217746048U
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cutting fluid
filter screen
filtering
filter
cutting
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CN202221215284.2U
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尹燕刚
张璐
范国强
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Qingdao Gaoce Technology Co Ltd
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Qingdao Gaoce Technology Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The embodiment of the application provides a filtering device for filtering cutting fluid of a wire cutting machine, which comprises a filter cartridge and a filter screen, wherein the filter screen is positioned in the filter cartridge and is provided with a cutting fluid inlet; the filtering device is provided with a flushing interface, and the bottom of the filtering device is respectively provided with a sewage discharge outlet and a cutting fluid outlet; the cutting fluid inlet is used for flowing cutting fluid to be filtered into the filtering device; the sewage draining port is used for draining liquid and dirt cleaned in the filtering device; the cutting fluid outlet is used for discharging the filtered cutting fluid; the washing interface is used for connecting an external cleaning unit and is arranged corresponding to the position of the filter screen so as to wash the filter screen. Make filter equipment can realize the self-cleaning to the filter screen, need not the manual work and demolish the filter screen and wash, self-cleaning guarantees the cleaning performance of filter screen, solves the manual work and forgets the condition that washs the filter screen and just carry out the cutting operation, improves cutting operating efficiency and guarantees to become the piece quality, can also reduce the consumptive material cost of changing the filter bag simultaneously.

Description

Filtering device for filtering cutting fluid of wire cutting machine
Technical Field
The application relates to the technical field of wire cutting, in particular to a filtering device for filtering cutting fluid of a wire cutting machine.
Background
When hard and brittle materials are cut, squared, sliced and the like by a wire cutting device, the cleanliness of cutting liquid has great influence on the quality of finished products of workpieces, and in order to ensure the quality of the workpieces, a filtering device for filtering the cutting liquid needs to be arranged in a cutting liquid circulating system. The filtering device used in the industry at present is generally in the form of a filter cartridge, a filter screen and a filter bag are arranged in the filter cartridge, and the filter screen and the filter bag can effectively filter impurities such as thread ends, particles and the like in cutting fluid. However, when wire cutting, especially when slicing, a large amount of fine dust can be generated, and along with the continuation of the cutting process, the holes of the filter screen and the filter bag are gradually blocked, so that the filtering effect is deteriorated, the flow of the cutting liquid is reduced, the problems of wire jumping, wire breakage and the like in the slicing process are caused, and the quality of workpieces and the processing efficiency are influenced.
The mode that this problem generally adopted in the industry at present is for manual change filter bag and washing the cartridge filter, before cutting the operation at every turn begins, operating personnel need take apart the cartridge filter, take out the old filter bag and change new filter bag, and linear cutting machine accumulation operation still need take out the filter screen and carry out manual cleaning after a period of time moreover. This not only seriously affects the efficiency of the operation, but also causes high production costs due to the replacement of the filter bag. The filter screen and the filter bag in the filter cartridge are replaced or cleaned, the cleaning effect varies from person to person, and the situation that the cutting operation is performed after the cleaning is forgotten also exists. This results in an increase in cutting consumables, a decrease in cutting work efficiency, and an influence on the cutting quality of the workpiece.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides a filter equipment for filtering wire cut electrical discharge machining cutting fluid to it needs the manual work to change or wash, operates complicated and cleaning performance to influence the problem of piece quality in the cartridge filter to solve current filter equipment.
In order to achieve the above purpose, the present application provides the following technical solutions:
a filtering device for filtering cutting fluid of a wire cutting machine comprises a filter cylinder and a filter screen, wherein the filter screen is positioned in the filter cylinder and is provided with a cutting fluid inlet; the filtering device is provided with a flushing interface, and the bottom of the filtering device is respectively provided with a sewage discharge outlet and a cutting fluid outlet;
the cutting fluid inlet is used for flowing cutting fluid to be filtered into the filtering device;
the sewage draining outlet is used for draining liquid and sewage after being cleaned in the filtering device;
the cutting fluid outlet is used for discharging the filtered cutting fluid;
the washing interface is used for being connected with an external washing unit and is arranged corresponding to the position of the filter screen so as to wash the filter screen.
Optionally, the external cleaning unit is specifically:
the pulse cleaning assembly is provided with a pulse water vapor outlet, a cleaning liquid inlet and an air inlet connected with an air source, and the pulse water vapor outlet is connected with the flushing interface.
Optionally, the filter cartridge comprises:
the filter screen is positioned in the cylinder body;
the cylinder cover is detachably connected with the cylinder body.
Optionally, the flush port is located outside the filter screen.
Optionally, the flush port is located on the cartridge cap.
Optionally, the flush port is located at the center of the cartridge cover.
Optionally, the number of the flushing ports is multiple, and each flushing port is uniformly distributed on the cylinder cover.
Optionally, the flush interface is provided to a circumferential outer wall of the filter cartridge.
Optionally, the flush joint is a plurality of, and evenly sets up along the circumference outer wall of barrel.
Optionally, the filter cartridge has a flushing pipe, one end of the flushing pipe extends to the inside of the filter screen, the other end of the flushing pipe is connected to an external cleaning unit through the flushing port, and a flushing jet orifice is arranged on the flushing pipe to flush the filter screen.
Optionally, the number of the flushing jet openings is several, and the flushing jet openings are uniformly arranged in the circumferential direction of the flushing pipe.
Optionally, the method further comprises:
and the washing spray nozzle is detachably connected to the washing spray opening.
Optionally, the sewage draining outlet is positioned at the bottom of the filter screen; the cutting fluid outlet is positioned at the bottom of the cylinder body.
Optionally, the drain outlet and the cutting fluid outlet are the same outlet located at the bottom of the filter cartridge, the outlet is connected with a main fluid outlet pipeline, and the main fluid outlet pipeline is respectively communicated with the drain outlet pipeline and the cutting fluid output pipeline.
The filtering device for filtering cutting fluid of the wire cutting machine comprises a filter cartridge and a filter screen, wherein the filter screen is positioned in the filter cartridge and is provided with a cutting fluid inlet; the filtering device is provided with a flushing interface, and the bottom of the filtering device is respectively provided with a sewage discharge port and a cutting fluid outlet; the cutting fluid inlet is used for flowing cutting fluid to be filtered into the filtering device; the sewage draining port is used for draining liquid and sewage after being cleaned in the filtering device; the cutting fluid outlet is used for discharging the filtered cutting fluid; the washing interface is used for connecting an external cleaning unit and is arranged corresponding to the position of the filter screen so as to wash the filter screen. From this setting for filter equipment can realize the self-cleaning to the filter screen, need not the manual work and demolish the filter screen and wash, and self-cleaning guarantees the cleaning performance of filter screen, solves the manual work and forgets the condition that washs the filter screen and just carry out the cutting operation, improves cutting operating efficiency and guarantees to become the piece quality, can also reduce the consumptive material cost of changing the filter bag simultaneously.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic diagram of a cutting fluid circulation system using a filtration device according to an embodiment of the present disclosure;
FIG. 2 is a schematic diagram of a cutting fluid circulation system using a filter apparatus according to another embodiment of the present disclosure;
FIG. 3 is a schematic structural view of a filter device according to a first embodiment of the present disclosure;
FIG. 4 is a schematic structural view of a filter device according to a second embodiment of the present disclosure;
FIG. 5 is a schematic structural view of a filter device according to a third embodiment of the present disclosure;
FIG. 6 is a schematic structural view of a filter device according to a fourth embodiment of the present disclosure;
fig. 7 is a schematic structural diagram of a filtering apparatus according to a fifth embodiment of the present application;
FIG. 8 is a schematic structural diagram of a filtering apparatus according to a sixth embodiment of the present application;
FIG. 9 is a schematic cross-sectional view of a filter cartridge in a filter device according to an embodiment of the present disclosure;
fig. 10 is a schematic structural view of a wire cutting machine using the filtering device provided in the present application.
The drawings are numbered as follows:
the device comprises a liquid supply device 10, a spraying device 20, a heat exchange device 30, a flowmeter 40, a filtering device 50, a pulse cleaning component 60, a pressure detection component 70 and a collecting device 80;
a cutting fluid outlet 51, a sewage discharge port 52, a flushing port 53, a cylinder cover 54, a cylinder body 55, a filter screen 56, a cutting fluid inlet 57, a first sealing ring 58, a second sealing ring 59, a sewage discharge port pinch valve 510, a cutting fluid outlet pinch valve 511, a flushing pipe 512, a flushing jet 513 and a boss 515;
a cutting fluid input pipeline 90, a cutting fluid output pipeline 91 and a sewage discharge pipeline 92;
the cutting fluid cutting machine comprises a cleaning valve 100, a one-way valve 200, a cutting fluid outlet valve 300, a blowdown valve 400, a high-frequency electromagnetic valve 500 and a pressure regulating valve 600;
the automatic winding machine comprises an electric control cabinet 1001, a liquid path system 1002, a winding chamber assembly 1003, a winding chamber shield assembly 1004, a main shaft assembly 1005, a lathe bed assembly 1006, a four-column feeding swing mechanism 1007, a cutting area assembly 1008 and a cutting area shield assembly 1009.
Detailed Description
The embodiment of the utility model discloses filter equipment for filtering wire cut electrical discharge machining cutting fluid to solve current filter equipment and need the manual work to change or wash, operate complicated and cleaning performance influence the problem of piece quality in the cartridge filter inner screen.
In order to make the technical solutions and advantages in the embodiments of the present application more clearly understood, the following description of the exemplary embodiments of the present application with reference to the accompanying drawings is made in further detail, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and are not exhaustive of all the embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
Example one
As shown in fig. 3-4, fig. 3 is a schematic structural diagram of a filtering apparatus according to a first embodiment of the present application;
FIG. 4 is a schematic structural view of a filter device according to a second embodiment of the present disclosure; on the basis of the above embodiments, the filtering apparatus of the present application includes a filtering cylinder and a filtering net, the filtering net is located in the filtering cylinder; the filter screen is provided with a cutting fluid inlet and a sewage outlet; the filter cartridge is provided with a cutting fluid outlet and a flushing interface; the cutting fluid inlet is communicated with the fluid supply device; the sewage draining port is used for draining cleaning liquid and sewage in the filter screen and is communicated with a sewage draining pipeline 92; the cutting fluid outlet is communicated with a cutting fluid output pipeline; the washing interface is communicated with the washing pipeline and is arranged corresponding to the position of the filter screen so as to wash the filter screen.
The filtering device 50 is used for filtering cutting fluid of the wire cutting machine, and the filtering device 50 filters impurities such as wire ends and particles in the cutting fluid. The filter apparatus 50 includes a filter cartridge and a filter screen 56. Wherein, filter screen 56 is located the cartridge filter, and the cartridge filter is preferred airtight cavity, and the cartridge filter is stainless steel material, and filter screen 56 is preferred 50-300 meshes, can set up the mesh number of filter screen 56 according to impurity particle diameter. In order to realize the installation of the filter screen 56, the filter cartridge can be realized by arranging a cover body and the like, and the specific form of the filter cartridge can be automatically arranged according to the requirement, which is all in the protection scope of the application; as known to those skilled in the art, in order to realize the filtration of the cutting fluid in the filtering device, a filter screen is positioned in the filter cartridge to separate the interior of the filter cartridge into two spaces, and the cutting fluid is allowed to flow from one space to the other space after being filtered; as shown in fig. 2 and 3, the filter screen 56 in this embodiment may be cylindrical, and the cutting fluid passes through the filter screen 56 to be filtered; the filter screen can be arranged into other structural forms according to the requirement. The filter screen 56 is provided with a cutting fluid inlet 57 and a sewage discharge outlet 52, the cutting fluid inlet 57 is used for communicating the filter screen 56 with the outside, it can be understood that the outside is outside the filter device 50, and when the cutting fluid inlet 57 is communicated with the filter screen 56 and the outside, since the filter screen 56 is positioned in the filter cartridge, obviously, a corresponding avoiding opening needs to be arranged on the filter cartridge so as to facilitate the connection of the pipeline and the cutting fluid inlet 57; the drain outlet 52 discharges the cleaning liquid and contaminants inside the filtering mesh 56, and the drain outlet 52 is preferably communicated with the outside to discharge the contaminants, etc. outside the filtering apparatus 50. Likewise, the filter cartridge is provided with an escape opening for escaping the waste line 92 connected to the waste outlet 52. The filter cartridge has a cutting fluid outlet 51 and a flush port 53.
Fig. 9 is a schematic cross-sectional view of a filter cartridge in a filter device according to an embodiment of the present disclosure, as shown in fig. 9. It will be appreciated that, in order to achieve the installation of the filter screen 56 in the filter cartridge, the pressing member has elastic deformation performance, and the "pressing member" is pressed to elastically deform after the cartridge cover 54 is installed, so as to press the filter screen 56. Here, the "pressing member" may not be provided, but it is necessary to ensure that the filter screen 56 is firmly fitted to the cylinder 55 and cannot be moved freely. Preferably, a set of opposing bosses 515 are provided on the inner wall of the barrel 55 for carrying the filter screen 56. The filter screen 56 is a split structure, the main part of the filter screen 56 is lapped on the boss 515, the secondary part of the filter screen 56 can be fixed with the main part through threaded connection and the like, and meanwhile, in order to prevent the filter screen 56 from moving radially in the cylinder 55, the diameter of the filter screen 56 can be set as required. Preferably, in order to improve the sealing performance, a sealing gasket should be designed at the joint of the filter screen 56 and the cylinder 55 to increase the sealing effect and prevent the cutting fluid from mixing before and after filtering.
In order to improve the filtering effect, a filter bag can be added inside the filter screen 56 to perform double-layer filtering.
The filter cartridge has a cutting fluid outlet 51 and a flush port 53. The cutting fluid outlet 51 is connected with a spray pipe of the wire cutting machine, so that after the cutting fluid is filtered by the filtering device 50, the filtered cutting fluid is transmitted to the spray pipe through the cutting fluid outlet 51 to spray the workpiece in a cutting area; it can be understood that, during the cleaning process of the filter screen 56, the cutting fluid outlet 51 or the cutting fluid output pipeline 91 is in a closed state, so as to prevent impurities and the like in the washing process from entering the spraying device 20. The rinse interface 53 is used to connect an external cleaning unit, such as a water source or other cleaning fluid power equipment, which provides pressure to the cleaning fluid to be sprayed through the rinse interface 53 to maintain a certain pressure to clean the filter screen 56. It can be understood that, in order to improve the washing effect and ensure the washing surface of the filter screen 56 as much as possible, the washing port 53 is disposed corresponding to the filter screen 56, and preferably disposed outside the filter screen 56, the washing port 53 is disposed outside the filter screen 56 to wash the filter screen 56 from outside to inside, and further, the washing port 53 is preferably disposed right above the filter screen 56 to wash the filter screen 56 uniformly. In one embodiment, the number of the flushing ports 53 may be one or more, and the number thereof may be set as required and is within the protection scope of the present application.
Compared with the prior art, the filtering device 50 provided in the embodiment of the present application has the following technical effects:
in this application, filter screen 56 is located the cartridge filter, and filter screen 56 has cutting fluid entry 57 and drain 52, and the cartridge filter has cutting fluid export 51 and washing interface 53, and wherein washing interface 53 connects the outside cleaning unit to set up relatively with filter screen 56, in order to wash filter screen 56. From this setting, through the setting that washes interface 53 for above-mentioned filter equipment 50 can realize the self-cleaning to filter screen 56, need not the manual work and demolish filter screen 56 and wash, and self-cleaning guarantees the cleaning performance of filter screen, solves the manual work and forgets the condition of washing just cutting the operation, improves cutting operating efficiency and guarantees one slice quality.
In order to facilitate the assembly and disassembly, the filter cartridge includes a cartridge body 55 and a cartridge cover 54, the cartridge cover 54 is located on the top of the cartridge body 55, and the cartridge cover and the cartridge body are detachably and fixedly connected, for example, fixed by a threaded fastener and the like.
In one embodiment, the flush port 53 is located at the center of the cartridge cover 54, above the outside of the filter screen 56. From this setting to in the outside of filter screen 56, wash filter screen 56 from outside to inside for impurity etc. of adhesion on the inner wall of filter screen 56 can be after washing the bottom that drops at filter screen 56, and along with the flush liquid flows out filter screen 56 from drain 52, discharge filter equipment 50 is outer. Specifically, the cleaning power device is a pulse generator, the pulse generator has a pulse water-gas outlet, a cleaning liquid inlet pipeline and an air inlet pipeline connected with an air source, the pulse water-gas outlet is connected with the cleaning pipeline to convey the cleaning liquid to the flushing interface 53, and the air inlet pipeline is provided with a high-frequency electromagnetic valve 500 and a pressure regulating valve 600. The specific operation process is as follows: controlling the on-off of a high-frequency electromagnetic valve 500 of the cleaning power device at a preset frequency, and carrying out pulse washing on a filter screen of the filtering device at a preset pressure; specifically, water (the flow rate is more than or equal to 0.3L/min and less than or equal to Q and less than or equal to 3L/min) and compressed air (the pressure range is more than or equal to 0.1MPa and less than or equal to P and less than or equal to 1 MPa) are mixed and then are injected into a filter cylinder through a pulse generator according to a certain frequency (f is more than or equal to 0 and less than or equal to 20 Hz), and the effect of flushing a filter screen is achieved.
Further, the number of the flushing ports 53 is plural, and each of the flushing ports 53 is uniformly distributed on the cylinder cover 54, preferably three flushing ports are arranged at the center of the cylinder cover 54, and in other embodiments, the flushing ports can be arranged as needed. In order to increase the washing pressure and further improve the washing effect, the washing device also comprises a washing spray head which is detachably connected to the washing interface.
In another embodiment, the flush ports 53 are uniformly disposed along the circumferential outer wall of the barrel 55, and are uniformly disposed along the length of the barrel 55. It will be appreciated that the flush port 53 in this embodiment is preferably disposed on the outside of the filter screen 56, and the filter screen 56 is flushed from outside to inside on the outside of the filter screen 56, so that impurities hanging on the inner wall of the filter screen 56 fall into the filter screen 56, and are conveniently discharged from the drain opening 52 with the flushing liquid during the flushing process. The arrangement mode increases the washing points of the filter screen 56, and further optimizes the washing effect. In other embodiments, the flushing port 53 may be disposed at the center of the cover 54 and on the circumferential outer wall of the barrel 55, respectively, and are within the scope of the present application.
Specifically, the sewage draining outlet 52 is located at the bottom of the filter screen 56 so as to facilitate the drainage of the cleaning solution, and the first sealing ring 58 for connecting with the sewage draining pipeline 92 is arranged at the sewage draining outlet 52 so as to increase the sealing performance at the sewage draining outlet and prevent the leakage of the cleaning solution; the manner of the sealed connection may be configured as desired, including but not limited to interference fit of the waste outlet with the waste line 92. It will be appreciated that the upper (top) and lower (bottom) orientations are defined in the illustrated orientation as shown in figure 3, and as described herein and in the context of that orientation, the flush port 53 is located at the top of the filter apparatus and the waste outlet 52 is located at the bottom of the filter apparatus.
The cutting fluid outlet 51 is positioned at the bottom of the cylinder 55, and a second sealing ring 59 for connecting with a pipeline is arranged at the cutting fluid outlet 51. The cutting fluid outlet 51 is connected with the spraying device 20 through a pipeline, so that the cutting fluid is output to the spraying device 20 to spray the workpiece in the cutting area; the pipeline tightness is increased through the second sealing ring 59; likewise, the manner of sealing the connection may be arranged as desired, and is here merely a preferred embodiment.
On the basis of the above embodiments, the cleaning power device is a pulse cleaning assembly 60 having a pulse water vapor outlet, a cleaning liquid inlet, and an air inlet 62 connected to an air source; the cleaning liquid inlet is connected with the cleaning liquid source, supplies cleaning liquid to the filter device 50, and the pulse water gas outlet is connected with the flushing interface 53 to convey the cleaning liquid to the flushing interface 53, and the filter screen 56 is flushed. It is understood that the cleaning liquid may be pure water, or other liquid, and may be set as desired. It is understood that in other embodiments, the cleaning power device may be an ultrasonic wave washing assembly or a water-gas backwashing assembly, and all fall within the scope of the present application.
In one embodiment, the flushing interface 53 is positioned on the cylinder cover 54, the number of the flushing interfaces 53 can be one or more, the flushing interface 53 is connected with the pulse cleaning assembly 60, the sewage outlet 52 and the cutting fluid outlet 51 are positioned at the bottom of the filter cylinder, wherein the sewage outlet 52 is communicated with the filter screen 56, the sewage outlet 52 and the filter screen are sealed by adopting a sealing ring, and the rear end of the sewage outlet 52 is connected with a sewage outlet pinch valve 510 for controlling the opening and closing of the sewage outlet; the rear end of the cutting fluid outlet 51 is connected with a cutting fluid outlet pinch valve 511, which ensures that the pipeline filter cartridge of the cutting fluid outlet 51 is in a blocking state during cleaning. The bottom of the filter screen 56 is provided with a sewage draining port 52, and a second sealing ring 59 is arranged on the filter screen and is in sealing connection with the sewage draining port 52, so that filtered impurities and thread ends can be discharged from the sewage draining port 52, and the mixing of water before and after filtering is effectively avoided.
The specific operation process is as follows: before cutting operation, such as slicing, cutting liquid is stored in the liquid supply device 10;
during slicing operation, cutting fluid enters the filter screen 56 from the fluid supply device 10 through the cutting fluid inlet 57, and at the moment, the filter cartridge is in a state that the flushing interface 53 is closed, the cutting fluid outlet 51 is opened (the cutting fluid outlet pinch valve 511 is opened), and the sewage outlet 52 is closed (the sewage outlet pinch valve 510 is closed); the cutting fluid flows out of a cutting fluid outlet 51 after being filtered by a filter screen 56 and enters a heat exchanger, the heat exchanger cools the cutting fluid by adopting factory cooling water, the cooled cutting fluid is uniformly sprayed in a workpiece cutting area through a flowmeter 40 and a spray pipe, and flows back to the liquid supply device 10 through the bottom of the cutting chamber to form cutting fluid circulation in the machining process;
when the cutting fluid flows back after a cut, the cutting fluid outlet 51 (the cutting fluid outlet pinch valve 511) is closed, the sewage outlet 52 (the sewage outlet pinch valve 510 is closed) is opened, the cutting fluid in the heat exchange device returns to the filter cylinder, and then returns to the fluid supply cylinder from the sewage outlet 52 or the cutting fluid outlet 51 of the filter cylinder through a return pipe together with the cutting fluid remained in the filter cylinder, namely the sewage discharge pipeline 92 and the cutting fluid output pipeline 91 can be communicated with the return pipe and are discharged to a trench through a water outlet of the fluid supply device 10. After the slicing is completed, the cleaning operation of the filter cartridge needs to be performed, the filtering device 50 is a disassembly-free cleaning structure, the filtering screen 56 in the filter cartridge does not need to be taken out for cleaning, only the flushing interface 53 needs to be opened, meanwhile, the pulse water-air outlet of the pulse cleaning component 60, the cleaning liquid inlet and the air inlet 62 connected with an air source are opened, the compressed air of the air inlet 62 is used as a power source, the cleaning liquid entering the cleaning liquid inlet is used as a cleaning medium, the air flow sent out by the air compressor forms pulse and high-speed oscillating airflow waves together with the cleaning liquid through the pulse generator, the pulse continues to propagate along with the airflow waves, so that high-speed water-air vortex and high-pressure micro bubbles are formed in the filtering screen, the bubbles expand and burst after hitting the wall, so that the dirt is broken and fallen, as shown in fig. 3, the flushing interface 53 is positioned on the barrel cover 54, the pulse water-air mixture washes away the filtering screen 56 from the outer side of the flushing interface 53 from top to bottom, under the combined action of pulse pressure and gravity, the dirt attached to the inner wall of the filtering screen 56 can be flushed away along with the water flow from the drain 52 positioned at the bottom of the filtering screen, and the filtering screen 56, and the dirt can be cleaned under the combined action of the draining port 52 under the combined action of the filtering screen, and the cleaning component and the cleaning effect of the filtering screen 52, and the dirt of the filtering screen can be performed on the filtering screen.
In fig. 4, the flushing port is arranged along the circumferential outer wall of the cylinder, and the filter screen 56 is flushed from outside to inside on the outer side of the filter screen, so that the flushing range is wider, and dirt attached to the circumferential inner wall of the filter screen 56 can be flushed away; similarly, the fallen dirt is discharged to the outside of the filtering apparatus from the sewage draining outlet 52 at the bottom of the filtering net along the water flow, so that the dirt inside the filtering net 56 does not remain, and the cleaning of the filtering net 56 is completed under the combined action of the pulse cleaning assembly and the sewage draining outlet 52.
Example two
As shown in fig. 5-6, fig. 5 is a schematic structural view of a filtering apparatus according to a third embodiment of the present application;
FIG. 6 is a schematic structural view of a filter device according to a fourth embodiment of the present disclosure; in addition to the above embodiments, the filtering device 50 of the present application is used for filtering the cutting fluid of the wire cutting machine, and the filtering device 50 filters impurities such as thread ends and particles in the cutting fluid. The filter apparatus 50 includes a filter cartridge and a filter screen 56. Wherein, the filter screen 56 is located the cartridge filter, and the cartridge filter is preferred airtight cavity, and in order to realize the installation to filter screen 56, the cartridge filter can set up lid etc. and realize, can set up the concrete form of cartridge filter by oneself as required, all in the protective scope of this application; as known to those skilled in the art, in order to realize the filtration of the cutting fluid in the filtering device, a filter screen is positioned in the filter cartridge to separate the interior of the filter cartridge into two spaces, and the cutting fluid is allowed to flow from one space to the other space after being filtered; as shown in fig. 2 and 3, the filter screen 56 in the present embodiment may be cylindrical, and the cutting fluid passes through the filter screen 56 to be filtered; the filter screen can be set into other structural forms according to the requirement. The filter screen 56 has a cutting fluid inlet 57, the cutting fluid inlet 57 is used for communicating the filter screen 56 with the outside, and the lower part of the filter screen 56 has no opening, and can be a stainless steel filter screen or a filter bag. It will be appreciated that the environment is external to the filter apparatus 50, and that when the cutting fluid inlet 57 communicates between the filter screen 56 and the environment, since the filter screen 56 is located within the filter cartridge, it is obvious that a corresponding escape port needs to be provided in the filter cartridge to facilitate connection of the conduit to the cutting fluid inlet 57. The cartridge has a flush tube 512, which is preferably removably attached for easy removal. One end of the flushing pipe 512 is connected to an external cleaning unit, such as a water source or other cleaning liquid power equipment, and the external cleaning unit provides pressure for the cleaning liquid to be sprayed out through the flushing port 53, so as to maintain a certain pressure to clean the filter screen 56. The other end of flushing pipe 512 extends to the inside of filter screen 56, washs the impurity on the lateral wall of filter screen 56 from inside, in view of the filtering action of filter screen 56, and most impurity hangs on the inner wall of filter screen 56, and flushing pipe 512 washs it in the inside of filter screen 56, can direct action on the inner wall, improves the washing effect. It will be appreciated that in order to provide access to the washout tube 512, the filter screen 56 is provided with access openings. Specifically, the flushing pipe 512 is located at the top of the filter cartridge and extends downward from top to bottom.
In this embodiment, the bottom of the filter device 50 is provided with a cutting fluid outlet 51 and a sewage drain 52. The cutting fluid outlet 51 is used for discharging filtered cutting fluid, and is connected with a spray pipe of the wire cutting machine, so that after the cutting fluid is filtered by the filtering device 50, the filtered cutting fluid is transmitted to the spray pipe through the cutting fluid outlet 51 to spray the workpiece in a cutting area; it can be understood that, during the cleaning process of the filter screen 56, the cutting fluid outlet 51 or the cutting fluid output pipeline 91 is in a closed state, so as to prevent impurities and the like in the washing process from entering the spraying device 20. The drain outlet 52 is used to discharge the washing liquid and the filth inside the filtering device 50, and the drain outlet 52 is preferably communicated with the outside to discharge the filth, etc. outside the filtering device 50.
Compared with the prior art, the filtering device 50 provided in the embodiment of the present application has the following technical effects:
in the present application, the filter screen 56 is located in a filter cartridge, the filter screen 56 has a cutting fluid inlet 57, the filter cartridge has a flushing pipe 512, the bottom of the filter device 50 is provided with a cutting fluid outlet 51 and a sewage outlet 52, wherein one end of the flushing pipe 512 is used for connecting an external cleaning unit, and the other end extends to the inside of the filter screen 56; the flushing pipe 512 is provided with a flushing jet 513 to flush the filter screen 56. From this setting, through the setting that washes interface 53 for above-mentioned filter equipment 50 can realize the self-cleaning to filter screen 56, need not the manual work and demolish filter screen 56 and wash, and self-cleaning guarantees the cleaning performance of filter screen 56, solves the manual work and forgets the condition of wasing filter screen 56 and just carrying out the cutting operation, improves cutting work efficiency and guarantees to form the piece quality.
In order to further improve the washing effect of the filter screen 56, the number of the washing jet ports 513 is several, and the washing jet ports 513 are uniformly arranged in the circumferential direction of the washing pipe 512 and are uniformly distributed along the axial direction of the washing pipe 512. In one embodiment, each set of the flushing jet ports 513 is arranged 4 times in the circumferential direction of the flushing pipe 512, and a total of 4 sets of 16 flushing jet ports 513 are arranged in the axial direction of the flushing pipe 512. In other embodiments, it is within the scope of the present disclosure to provide as many flushing jets 513 as desired. By the arrangement mode, the washing area of the filter screen 56 which can be washed by the washing pipe 512 is increased, and the washing effect is improved.
It will be appreciated that to increase the flushing pressure and further enhance the flushing effect, a flushing nozzle is included which is removably connected to the flushing jets 513.
Specifically, the sewage draining outlet 52 is located at the bottom of the filter screen 56 so as to facilitate the drainage of the cleaning solution, and the first sealing ring 58 for connecting with the sewage draining pipeline 92 is arranged at the sewage draining outlet 52 so as to increase the sealing performance at the sewage draining outlet and prevent the leakage of the cleaning solution; the manner of sealing the connection can be arranged as desired, and is here only a preferred embodiment.
The cutting fluid outlet 51 is positioned at the bottom of the cylinder 55, and a second sealing ring 59 for connecting with a cutting fluid output pipeline 91 is arranged at the cutting fluid outlet 51. The cutting fluid outlet 51 is connected with the spraying device 20 through a pipeline, so that the cutting fluid is output to the spraying device 20 to spray the workpiece in the cutting area; the pipeline tightness is increased through the second sealing ring 59; likewise, the manner of sealing the connection may be arranged as desired, and is here merely a preferred embodiment. The arrangement mode can ensure that the filtered impurities and thread ends are discharged from the sewage discharge outlet 52, and effectively avoids the mixing of water before and after filtering.
In another embodiment, the drainage outlet 52 and the cutting fluid outlet 51 are the same outlet at the bottom of the filter cartridge, and a main fluid outlet is connected to the outlets and is respectively communicated with the drainage pipeline 92 and the cutting fluid outlet 91. It will be appreciated that, in order to improve the sealing performance, the main liquid outlet pipe and the filter cartridge are preferably integrally arranged, so that no additional sealing ring or other sealing means is required; simultaneously, the mode that sets up of same export for the impurity of filter cartridge bottom also can be taken away the discharge, further improves cleanliness factor and the flow from cutting fluid output pipeline 91 exhaust cutting fluid, prevents to influence because of cutting fluid impurity influences arouses the problem such as wire jumper, broken string among the slicing process, influences into piece quality and machining efficiency.
On the basis of the above embodiments, in order to facilitate the disassembly and assembly, the filter cartridge includes a cylinder body 55 and a cylinder cover 54, the cylinder cover 54 is located on the top of the cylinder body 55, and the two are detachably and fixedly connected, for example, by a threaded fastener or the like.
The center of the cylinder cover 54 is provided with a flushing port 53, one end of the flushing port 53 is used for connecting an external cleaning unit, and the other end of the flushing port 53 is communicated with a flushing pipe 512. The flushing port 53 and the flushing pipe 512 are arranged at the center of the cylinder cover 54, so that the flushing effect of the flushing pipe 512 on the inner walls of the two sides of the filter screen 56 is uniform, and the flushing effect is improved.
Furthermore, the washing device further comprises a washing pipe power assembly which is connected with the washing pipe 512 to drive the washing pipe 512 to rotate around the axis of the washing pipe 512, so that the fixed-point washing of the washing pipe 512 is converted into the moving-point washing, the washing area of the filter screen 56 which can be washed is enlarged, the washing dead angle of the filter screen 56 is reduced, and the washing effect is improved. In one embodiment, the flushing pipe power assembly may be configured as a rotary motor fixed to the cover 54, and the output end of the rotary motor is connected to the flushing pipe 512 to rotate the flushing pipe 512.
The specific operation process is as follows: after the slicing is completed, the cleaning operation of the filter cartridge is required to be performed, the filtering device 50 is a disassembly-free cleaning structure, the filter screen 56 in the filter cartridge does not need to be taken out for cleaning, only the flushing interface 53 needs to be opened, meanwhile, the pulse steam outlet 63 of the pulse cleaning assembly 60 is opened, the cleaning solution inlet 61 and the air inlet 62 connected with an air source are opened, compressed air of the air inlet 62 is used as a power source, cleaning solution entering from the cleaning solution inlet 61 is used as a cleaning medium, air flow sent by an air compressor and the cleaning solution form pulse and high-speed oscillation airflow waves through a pulse generator, the pulse continues to be transmitted along with the water airflow waves, high-speed steam vortex and high-pressure micro bubbles are formed in the filter screen, the bubbles expand and burst after colliding with the wall to break and fall off dirt, as shown in fig. 5, the flushing interface 53 is positioned on the cartridge cover 54, the flushing interface 53 is connected with the flushing pipe 512, the flushing pipe 512 extends into the filter screen 56, the inner wall of the filter screen 56 is flushed from inside to the outside from the inside to the outside, the flushing pipe 512 is arranged based on the mode of the flushing pipe 512, dirt can be directly acted on the inner wall of the flushing device 52 of the filter screen 56, and the flushing sewage outlet of the filter screen can be cleaned along the inner wall, and the flushing device can not be acted on the flushing sewage outlet 52 of the filter screen 56, and the flushing water flow of the flushing device under the flushing sewage outlet of the filter screen 56, and can be cleaned by the flushing water flow of the flushing device.
And in fig. 5, based on the washing pipe 512 stretch into the inside mode of setting of filter screen 56, the washing rivers of washing pipe 512 can be at the inside direct action of filter screen 56 inner wall dirt, washing pressure can not be because of blockking of filter screen wall and disperse, rivers are more concentrated, theoretically, the dirt diameter after the breakage is more tiny, the dirt can pass through the filter screen, deposit on the diapire of barrel 55, and the outside of drain discharge to filter equipment on barrel 55, above-mentioned mode of setting up makes the setting up of cutting fluid export 51 and drain 52 simpler, only need set up on barrel 55, convenient production and processing.
EXAMPLE III
Fig. 7 is a schematic structural diagram of a filtering apparatus according to a fifth embodiment of the present application; fig. 8 is a schematic structural diagram of a filtering apparatus according to a sixth embodiment of the present application. On the basis of any one of the above embodiments, the filtering device of the present application includes a filtering device 50 for filtering the cutting fluid of the wire cutting machine, and the filtering device 50 filters impurities such as thread ends and particles in the cutting fluid. The filter apparatus 50 includes a filter cartridge and a filter screen 56. Wherein, the filter screen 56 is located the cartridge filter, and the cartridge filter is preferred closed cavity, and in order to realize the installation to the filter screen 56, the cartridge filter can set up lid etc. and realize, can set up the concrete form of cartridge filter by oneself as required, all in the scope of protection of this application; as known to those skilled in the art, in order to realize the filtration of the cutting fluid in the filtering apparatus, a filter screen is positioned in the filter cartridge to separate two spaces in the filter cartridge, and allow the cutting fluid to flow from one space to the other space after being filtered; as shown in fig. 2 and 3, the filter screen 56 in the present embodiment may be cylindrical, and the cutting fluid passes through the filter screen 56 to be filtered; the filter screen can be arranged into other structural forms according to the requirement.
The filter screen 56 has a cutting fluid inlet 57, and the cutting fluid inlet 57 is used for communicating the filter screen 56 with the outside, it can be understood that the outside is outside the filter device 50, and when the cutting fluid inlet 57 communicates the filter screen 56 with the outside, since the filter screen 56 is located in the filter cartridge, obviously, a corresponding avoiding opening needs to be arranged on the filter cartridge so as to connect the pipeline with the cutting fluid inlet 57. In order to improve the filtering effect, a filter bag can be added inside the filter screen 56 to perform double-layer filtering.
The cutting fluid outlet 51 is connected with a spray pipe of the wire cutting machine, so that after the cutting fluid is filtered by the filtering device 50, the filtered cutting fluid is transmitted to the spray pipe through the cutting fluid outlet 51 to spray the workpiece in the cutting area; it can be understood that, during the cleaning process of the filter screen 56, the cutting fluid outlet 51 or the cutting fluid output pipeline 91 is in a closed state, so as to prevent impurities and the like in the washing process from entering the spraying device 20. The rinse interface 53 is used to connect an external cleaning unit, such as a water source or other cleaning fluid power equipment, which provides pressure to the cleaning fluid to be sprayed through the rinse interface 53 to maintain a certain pressure to clean the filter screen 56. It can be understood that, in order to improve the washing effect and ensure the washing surface of the filter screen 56 as much as possible, the washing port 53 is disposed corresponding to the filter screen 56, and is preferably disposed outside the filter screen 56, the washing port 53 is disposed outside the filter screen 56 to wash the filter screen 56 from outside to inside, and further, the washing port 53 is preferably disposed right above the filter screen 56 to wash the filter screen 56 uniformly. In one embodiment, the number of the flushing ports 53 may be one or more, and the number thereof may be set as required, all within the scope of the present application.
The drain 52 discharges the cleaning liquid and the filth inside the filter screen 56 for discharging the cleaning liquid and the filth inside the filtering device 50, and based on the drain 52 being disposed on the filter cartridge, when it is disposed on the bottom of the filter cartridge, the impurities leaked through the filter screen 56 in the filter cartridge can also be discharged out of the filter cartridge along with the washing liquid, preventing the impurities deposited at the bottom of the filter cartridge from entering the next cycle along with the cutting liquid outlet 51.
Compared with the prior art, the filtering device 50 provided in the embodiment of the present application has the following technical effects:
in the present application, the filter screen 56 has a cutting fluid inlet 57, and the filter cartridges have a cutting fluid outlet 51, a sewage drain 52 and a flushing port 53, respectively; the washing port 53 is connected to an external washing unit, and is disposed corresponding to the filter screen 56 to wash the filter screen 56. From this setting, through the setting that washes interface 53 for above-mentioned filter equipment 50 can realize the self-cleaning to filter screen 56, need not the manual work and demolish filter screen 56 and wash, and self-cleaning guarantees the cleaning performance of filter screen, solves the manual work and forgets the condition of wasing filter screen 56 and just carrying out the cutting operation, improves cutting work efficiency and guarantees to form the piece quality.
In one embodiment, the cutting fluid outlet 51 and the sewage discharge outlet 52 are the same outlet, and a main fluid outlet is connected to the outlet, one end of the main fluid outlet is connected to the outlet, and the other end of the main fluid outlet is connected to a sewage discharge pipeline 92 and a cutting fluid output pipeline 91. It will be appreciated that, in order to improve the sealing performance, the main liquid outlet pipe and the filter cartridge are preferably integrally arranged, so that no additional sealing ring or other sealing means is required; simultaneously, the mode that sets up of same export for the impurity of filter cartridge bottom also can be taken away the discharge, further improves from cutting fluid output pipeline 91 exhaust cutting fluid's cleanliness factor and flow, prevents because of cutting fluid impurity influences arouses the problem such as wire jumper, broken string among the slicing process, influences into piece quality and machining efficiency.
On the basis of the above embodiments, in order to facilitate the disassembly and assembly, the filter cartridge includes a cylinder body 55 and a cylinder cover 54, the cylinder cover 54 is located on the top of the cylinder body 55, and the two are detachably and fixedly connected, for example, by a threaded fastener or the like.
In one embodiment, the flush port 53 is located at the center of the cartridge cover 54, above the outside of the filter screen 56. From this setting to in the outside of filter screen 56, wash filter screen 56 from outside to inside for impurity etc. of adhesion on the inner wall of filter screen 56 can be after washing the bottom that drops at filter screen 56, and along with the flush liquid flows out filter screen 56 from drain 52, discharge filter equipment 50 is outer. Specifically, there are a plurality of flushing ports 53, and each flushing port 53 is uniformly distributed on the cartridge cover 54, preferably three flushing ports are provided at the center of the cartridge cover 54, and in other embodiments, the flushing ports can be provided as needed. In order to increase the flushing pressure and further improve the flushing effect, the flushing device further comprises a flushing nozzle which is detachably connected to the flushing port 53.
In another embodiment, the flush ports 53 are uniformly disposed along the circumferential outer wall of the barrel 55, and are uniformly disposed along the length of the barrel 55. It will be appreciated that the flush connection 53 in this embodiment is still preferably provided on the outside of the filter screen 56, and the filter screen 56 is flushed from outside to inside on the outside of the filter screen 56, so that impurities hanging on the inner wall of the filter screen 56 fall into the filter screen 56, facilitating the discharge of the flushing liquid from the waste outlet 52 during the flushing process. The arrangement mode increases the washing points of the filter screen 56, and further optimizes the washing effect. In other embodiments, the flushing port 53 may be disposed at the center of the cover 54 and on the circumferential outer wall of the barrel 55, respectively, and are within the scope of the present application.
The specific operation process is as follows: after the slicing is completed, the cleaning operation of the filter cartridge is needed, the filtering device 50 is of a disassembly-free cleaning structure, the filter screen 56 in the filter cartridge does not need to be taken out for cleaning, only the flushing interface 53 needs to be opened, meanwhile, the pulse water vapor outlet 63 of the pulse cleaning assembly 60, the cleaning liquid inlet 61 and the air inlet 62 connected with an air source are opened, compressed air of the air inlet 62 is used as a power source, cleaning liquid entering from the cleaning liquid inlet 61 is used as a cleaning medium, air flow sent out by an air compressor and the cleaning liquid form pulse and high-speed oscillation air flow waves through the pulse generator, the pulse continues to propagate downwards along with the water flow waves, high-speed water vapor vortex and high-pressure micro bubbles are formed in the filter screen, the bubbles expand and burst after colliding with the wall to break and fall off dirt, as shown in fig. 7, the flushing interface 53 is located on the cartridge cover 54, the pulse water vapor mixture is flushed from the upper side to the lower side of the filter screen 56 from the flushing interface 53, under the combined action of pulse pressure and gravity, dirt attached to the inner wall of the filter screen 56 can be flushed down along with the water flow, the dirt which is located on the drain 52 located at the bottom of the cartridge cover 55, the filter screen 52, and the filter screen is more convenient to process, the filter screen outlet 51, and the filter screen is arranged under the action, and the effect of the filter screen is set up, and the effect of the simple process is set up, and the simple process is convenient for producing the cartridge 52.
And in the embodiment shown in fig. 8, a plurality of washes interface 53 and sets up on the circumference outer wall of barrel 55, pulse aqueous vapor mixture is in filter screen 56's all directions, wash it from outside to inside, wash interface 53's mode of setting, make pulse pressure loss few in the process of washing, can wash stubborn dirt on filter screen 56's the inner wall, simultaneously based on this characteristic that pulse pressure loss is few, theoretically, the dirt after the breakage can pass filter screen 56 and fall to barrel 55 in, can all set up cutting fluid export 51 and drain 52 on barrel 55, its simple structure is convenient for set up, can satisfy filter screen 56's washing demand simultaneously.
The filtering device for filtering the cutting fluid of the wire cutting machine, which is provided by the embodiment of the application, is applied to the wire cutting machine, and particularly applied to the cutting fluid circulating system of the wire cutting machine. Fig. 10 is a schematic structural view of a wire cutting machine using the filtering device provided in the present application, and a cutting fluid circulation system of the wire cutting machine uses the filtering device provided in the present application. The wire cutting machine comprises a cutting fluid circulating system, an electric control cabinet 1001, a fluid path system 1002, a winding chamber assembly 1003, a winding chamber shield assembly 1004, a cutting device and a cutting area assembly 1008; cutting zone assembly 1008 includes, among other things, a bed assembly 1006, a spindle assembly 1005, a four-column feed swing mechanism 1007, and a cutting zone shield assembly 1009.
The electric control cabinet 1001 is used for arranging a cabinet body of an electrical assembly. The fluid path system 1002 provides a cutting fluid supply assembly for supplying cutting fluid to the cutting zone assembly 1008, a cutting fluid heat exchange assembly for cooling the cutting fluid, and a cooling fluid heat exchange assembly for cooling the slicer apparatus. The winding chamber assembly 1003 is used for taking up, paying out, winding and tension control areas of the steel wire.
Wherein, cutting device is used for cutting the work piece, and cutting device can set up to loop wire cutting device or multi-thread cutting device, can set up cutting device's specific structure as required, all is in the protection scope of this application. The control device can be a PLC controller, a display screen and other control devices, the control device is preferably arranged on the wire cutting machine, and preferably, the control device is in wireless communication connection with a master control device of the operation master control room so as to realize real-time monitoring, data uploading and other operations of each wire cutting machine in the operation master control room.
Taking silicon rod slicing as an example, the cutting area assembly 1008 is an area assembly for cutting and processing a crystal rod, and the lathe bed component 1006 is used as a bearing part of the cutting component and the winding chamber component 1003; the main shaft assembly 1005 is provided with a high-speed rotating main shaft assembly 1005 with an internal circulation liquid cooling function, the left and the right of the main shaft assembly are respectively provided with one set, a diamond wire is wound on the main shaft assembly to form a cutting area, and the rear end of the main shaft is connected with a driving motor. The four-column feeding swing mechanism 1007 has a vertical direction feeding mechanism with a swing function, and is guided by four guide rails.
Generally, a cutting machine has a main frame, a cutting area frame is disposed at one end of the main frame in a length direction, and an electric control cabinet 1001, a winding chamber assembly 1003, and a winding chamber shield assembly 1004 are sequentially disposed on the main frame from top to bottom in a vertical direction. A portion of the fluid path system 1002 is provided at an end of the mainframe remote from the bed assembly 1006. In the vertical direction, the cutting area frame is provided with a cutting area shield assembly 1009, a cutting area assembly 1008, a four-column feeding swing mechanism 1007, a main shaft assembly 1005, a liquid supply assembly and a lathe bed assembly 1006 in sequence from top to bottom. The arrangement mode optimizes the installation space of the wire cutting machine, so that each structure is compact and the space utilization is reasonable.
Referring to fig. 1 and 2, fig. 1 is a schematic diagram illustrating a cutting fluid circulating system using a filtering apparatus according to an embodiment of the present disclosure; FIG. 2 is a schematic diagram of a cutting fluid circulation system using a filter apparatus according to another embodiment of the present disclosure.
In a first embodiment, the present application provides a cutting fluid circulation system, which comprises a spraying device 20, a liquid supply device 10, a filtering device 50 and a cleaning power device. Meanwhile, the spraying device 20 is located in the workpiece cutting area, the liquid supply device 10 is located below the workpiece cutting area, a collecting device is arranged on the liquid supply device 10 and connected with the cutting chamber, the sprayed cutting liquid is collected and conveyed to the liquid supply device 10, and collection of the cutting liquid is achieved.
Wherein, spray set 20 includes a plurality of shower for carry out the cutting fluid to the work piece cutting district and spray. Preferably, the cutting fluid recycling device further comprises a collecting device, the collecting device is preferably located below the spraying device 20 and is used for collecting the cutting fluid after the workpiece is sprayed, the collecting device is preferably arranged above the liquid supply device 10, the cutting fluid collected by the collecting device flows into the liquid supply device 10 and is conveyed to the filtering device 50 through the liquid supply device 10 to be filtered, and therefore the cutting fluid is recycled. The collecting device is preferably provided as a collecting gutter or collecting funnel, generally arranged below the cutting chamber of the cutting machine, provided with a collecting channel communicating with the liquid supply device 10, enabling the delivery of the cutting liquid. Or, supply liquid device 10 including the confession liquid cylinder that is used for holding cutting fluid, supply the liquid cylinder to have cutting fluid backward flow mouth, the backward flow mouth is connected with collection device, and the cutting fluid that returns collection device flows back to supplying the liquid cylinder in, and backward flow mouth department is equipped with the rubber strip and seals, and collection device still is equipped with back liquid filter assembly simultaneously, and inside is equipped with the filter screen, filters the cutting fluid after the backward flow.
The liquid supply device 10 provides power for the cutting liquid, and circulation from the liquid supply device 10, the filtering device 50, the heat exchange device 30 and the flow meter 40 to the spraying device 20 is realized. The liquid supply device 10 can be provided as a mortar pump, and in other embodiments, corresponding power equipment can be provided according to needs.
The system also includes a cleaning line, a cutting fluid output line, and a blowdown line 92. Wherein one end of the cleaning pipeline is communicated with the cleaning power device, and the other end is communicated with the filtering device 50, thereby automatically cleaning the filtering device. Preferably, a cleaning valve and a one-way valve can be arranged on the cleaning pipeline to realize on-off of the pipeline. One end of the cutting fluid output pipeline is communicated with the filtering device 50, and the other end of the cutting fluid output pipeline is communicated with the spraying device 20, so that the workpiece in the cutting area can be sprayed; and a cutting fluid outlet valve is arranged on the cutting fluid output pipeline to realize the on-off of the pipeline. It is understood that the above system further includes a cutting fluid input pipeline, one end of the cutting fluid input pipeline is communicated with the fluid supply device 10, the other end of the cutting fluid input pipeline is communicated with the filtering device 50, the cutting fluid sprayed on the workpiece is collected by the collecting device, and is recycled to the fluid supply device 10, and is pumped into the filtering device 50 through the fluid supply device 10 for filtering. The drain line 92 is used to discharge the cleaning liquid and dirt inside the filtering apparatus 50; one end of the drain line 92 is communicated with the filtering device 50, wherein a drain valve is provided on the drain line 92 in order to open or close the line.
Above-mentioned cutting fluid circulation system realizes the self-loopa of cutting fluid in the operation process, need not the manual cleaning filter screen simultaneously, and whole circulation system need not to carry out the pressure release from this or other operations that need guarantee to dismantle the filter screen safety, and the simplified operation flow saves the activity duration, guarantees filter screen cleaning performance simultaneously, reduces the cutting consumptive material volume, improves cutting operation efficiency and improves work piece processingquality.
Before the cutting operation is finished for the next time, only an operator needs to send a cleaning instruction or judge to accord with the cleaning condition after the cutting operation is finished according to a preset program, the equipment automatically finishes cleaning of the filter cartridge without excessive intervention, the work content of the operator is simplified, the filter screen is changed from cleaning once before cutting at every time to cleaning once every two weeks, and the cutting operation efficiency and the filter screen cleaning effect are ensured.
Wherein, heat transfer device 30 is the heat exchanger, cools off cutting fluid. Flowmeter 40 is used for monitoring cutting fluid flow, and heat transfer device 30's one end is connected with filter equipment 50, and the other end is connected with flowmeter 40's input, and flowmeter 40's output is connected with spray set 20.
Specifically, the cleaning power device is a pulse generator, the pulse generator is provided with a pulse water-gas outlet, a cleaning liquid inlet pipeline and an air inlet pipeline connected with an air source, the pulse water-gas outlet is connected with the cleaning pipeline to convey cleaning liquid to a cleaning interface to clean the filter screen, and the air inlet pipeline is provided with a high-frequency electromagnetic valve 500 and a pressure regulating valve 600. The specific operation process is as follows: controlling the on-off of a high-frequency electromagnetic valve 500 of the cleaning power device at a preset frequency, and performing pulse washing on a filter screen of the filtering device at a preset pressure; specifically, water (the flow rate is more than or equal to 0.3L/min and less than or equal to Q and less than or equal to 3L/min) and compressed air (the pressure range is more than or equal to 0.1MPa and less than or equal to P and less than or equal to 1 MPa) are mixed and then are injected into a filter cylinder through a pulse generator according to a certain frequency (f is more than or equal to 0 and less than or equal to 20 Hz), and impurities attached to a filter screen are washed away by high-pressure water flow, so that the effect of washing the filter screen is achieved.
It is understood that the cleaning liquid may be pure water, or other liquid, and may be set as desired. In order to control the on-off of the pipeline, a control valve and a pressure regulating valve are arranged on the air inlet pipeline, and the control valve is a high-frequency electromagnetic valve.
In another embodiment, the cleaning power device comprises a booster pump and a cleaning liquid inlet pipeline connected with the booster pump. In this embodiment, the cleaning liquid inlet pipeline can be directly connected to a water source, and the cleaning liquid inlet pipeline is pressurized by the booster pump, so that the cleaning liquid entering the filtering device 50 has a certain pressure, and the filtering net can be directly cleaned.
Specifically, one end of the drain line 92 is connected to the filter device 50, and the other end is connected to the liquid supply device 10 through a return line. The return pipeline is a branch pipeline on a liquid inlet pipeline of the liquid supply device 10 and is used for returning cutting liquid remained in the filtering device 50, the heat exchanger and other connecting pipelines to the liquid supply device 10 after each cutting operation is finished and discharging the cutting liquid into a trench through a water outlet of the liquid supply device 10; the liquid inlet pipeline is used for guiding the liquid collected by the collecting device into the liquid supply device in the cutting operation so as to recycle the cutting liquid.
In one embodiment, the liquid supply device 10 has a liquid supply pump and a liquid supply cylinder, and a first end of the liquid supply pump is communicated with the liquid supply cylinder; the cutting fluid circulating system further comprises a cutting fluid input pipeline, the first end of the cutting fluid input pipeline is communicated with the second end of the fluid feed pump, and the second end of the cutting fluid input pipeline is communicated with the filtering device.
In one embodiment, one end of the heat exchange device 30 is communicated with the cutting fluid output pipeline, and the other end is communicated with the spraying device 20; the cutting fluid outlet valve is positioned between the filtering device 50 and the heat exchange device 30.
In another embodiment, the cutting fluid circulating system further comprises a blowdown pipeline 92, and a blowdown valve 400 is arranged on the blowdown pipeline 92; one end of the sewage discharge pipeline 92 is communicated with the filtering device, and the other end is communicated with the liquid supply device; it can be understood that, in the pulse cleaning process, the blowoff valve 400 is closed, and the cleaning liquid and the like are preferentially stored in the filter cylinder to soak the dirt and the like on the filter screen to a certain extent, so that the subsequent high-pressure washing is facilitated, and the washing effect is further improved; after the cleaning is completed, the soil discharge valve 400 is opened to uniformly discharge the soil.
Or S12, controlling the blow-down valve 400 to be opened, wherein in the pulse cleaning process, the blow-down valve 400 is in an open state, so that the cleaning liquid can be discharged from the filter cylinder in time; it is within the scope of the present application that the form of the waste valve 400 during the cleaning process may be set as desired.
The specific operation process of the cutting fluid circulating system using the filtering device provided by the embodiment of the application is as follows:
the filter cartridge is connected with a pulse generator, water (the flow rate is more than or equal to 0.3L/min and less than or equal to Q and less than or equal to 3L/min) and compressed air (the pressure range is more than or equal to 0.1MPa and less than or equal to P and less than or equal to 1 MPa) are mixed and then are injected into the filter cartridge through the pulse generator according to a certain frequency (f is more than or equal to 0 and less than or equal to 20 Hz), and the effect of washing the filter screen is achieved.
The specific cleaning steps are as follows:
(1) the method comprises the following steps The cutting fluid outlet valve 300 and the blowdown valve 400 are closed, and the cleaning valve 100 is opened;
(2) the method comprises the following steps The pressure regulating valve 600 is regulated to the required cleaning pressure (0.1 MPa-1 MPa, and can be kept unchanged after regulation), and the high-frequency electromagnetic valve 500 is controlled to be switched on and off according to specific frequency (f is more than or equal to 0 and less than 20 Hz) to form a pulse scouring filter cartridge;
(3) the method comprises the following steps The blow-down valve 400 is opened to discharge the water cleaned in the filter cartridge into the liquid supply tank;
(4) the method comprises the following steps The blowoff valve 400 is closed;
(5) the method comprises the following steps Repeating the steps (2) to (4) for many times, wherein (2) to (4) are a cleaning period, and the total washing time is more than or equal to 2 and less than or equal to 30min;
(6) the method comprises the following steps The purge valve 100 is closed and the purge is complete.
In another embodiment, when the power plant is cleaned by a booster pump, the step (2) may be replaced by: the booster pump works, flushing water with set pressure (P is more than or equal to 0.1MPa and less than or equal to 3 MPa) is output, the filter cartridge is flushed, and t is more than or equal to 1min and less than or equal to 20min; the other steps are unchanged.
While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.

Claims (14)

1. A filtering device for filtering cutting fluid of a wire cutting machine is characterized by comprising a filter cylinder and a filter screen, wherein the filter screen is positioned in the filter cylinder and is provided with a cutting fluid inlet; the filtering device is provided with a flushing interface, and the bottom of the filtering device is respectively provided with a sewage discharge outlet and a cutting fluid outlet;
the cutting fluid inlet is used for flowing cutting fluid to be filtered into the filtering device;
the sewage draining outlet is used for draining liquid and sewage after being cleaned in the filtering device;
the cutting fluid outlet is used for discharging the filtered cutting fluid;
the washing interface is used for being connected with an external washing unit and is arranged corresponding to the position of the filter screen so as to wash the filter screen.
2. The filtering device for filtering cutting fluid of a wire-cut electrical discharge machining according to claim 1, characterized in that said external cleaning unit is in particular:
the pulse cleaning assembly is provided with a pulse water vapor outlet, a cleaning liquid inlet and an air inlet connected with an air source, and the pulse water vapor outlet is connected with the flushing interface.
3. The filtering device for filtering cutting fluid of a wire cutting machine according to claim 2, wherein the filter cartridge comprises:
the filter screen is positioned in the cylinder body;
the cylinder cover is detachably connected with the cylinder body.
4. The filtering device for filtering cutting fluid of a wire electric discharge machine according to any one of claims 1 to 3, wherein the flushing port is located outside the filter screen.
5. The filter device for filtering cutting fluid of a wire electric discharge machine according to claim 3, wherein the flush port is located on the cartridge cover.
6. The filter device for filtering cutting fluid of a wire electric discharge machine according to claim 5, wherein the flush port is located at a center of the cylinder cover.
7. The filter device for filtering cutting fluid of a wire electric discharge machine according to claim 5, wherein the number of the flushing ports is plural, and each of the flushing ports is uniformly distributed on the cylinder cover.
8. The filtering device for filtering cutting fluid of a wire cutting machine according to claim 3, wherein the flushing port is provided to a circumferential outer wall of the filter cartridge.
9. The filter device for filtering cutting fluid of a wire electric discharge machine according to claim 8, wherein the flushing ports are plural and are uniformly arranged along the circumferential outer wall of the cylinder.
10. The filtering apparatus for filtering cutting fluid of a wire cutting machine according to any one of claims 1 to 3, wherein the filter cartridge has a flushing pipe, one end of the flushing pipe extends to the inside of the filter screen, the other end of the flushing pipe is used for connecting an external cleaning unit through the flushing port, and a flushing jet orifice is provided on the flushing pipe to flush the filter screen.
11. The filtering device for filtering cutting fluid of a wire electric discharge machine according to claim 10, wherein said plurality of flushing jet ports are uniformly arranged in a circumferential direction of said flushing pipe.
12. The filtering device for filtering cutting fluid of a wire electric discharge machine according to claim 11, further comprising:
and the washing spray nozzle is detachably connected to the washing spray opening.
13. The filtering device for filtering cutting fluid of a wire electric discharge machine according to claim 3, wherein the drain outlet is positioned at the bottom of the filter screen; the cutting fluid outlet is positioned at the bottom of the cylinder body.
14. The filtering device for filtering cutting fluid of a wire cutting machine according to any one of claims 1 to 3, wherein the sewage draining outlet and the cutting fluid outlet are the same outlet at the bottom of the filter cartridge, and the outlet is connected with a main fluid outlet pipeline which is respectively communicated with the sewage draining pipeline and the cutting fluid outlet pipeline.
CN202221215284.2U 2022-05-20 2022-05-20 Filtering device for filtering cutting fluid of wire cutting machine Active CN217746048U (en)

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Application Number Priority Date Filing Date Title
CN202221215284.2U CN217746048U (en) 2022-05-20 2022-05-20 Filtering device for filtering cutting fluid of wire cutting machine

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CN217746048U true CN217746048U (en) 2022-11-08

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