CN217738323U - Adjustable rolling device - Google Patents
Adjustable rolling device Download PDFInfo
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- CN217738323U CN217738323U CN202221304207.4U CN202221304207U CN217738323U CN 217738323 U CN217738323 U CN 217738323U CN 202221304207 U CN202221304207 U CN 202221304207U CN 217738323 U CN217738323 U CN 217738323U
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- regulating roller
- pressure regulating
- rolling device
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Abstract
The utility model provides an adjustable rolling device, adjustable rolling device includes the support, be provided with transmission main roll and pressure regulating roller on the support, at least one end of pressure regulating roller is provided with the mounting groove, can dismantle in the mounting groove and be provided with sensor assembly, sensor assembly includes pressure sensor and displacement sensor, pressure sensor is used for detecting the pressure of pressure regulating roller, displacement sensor is used for detecting the displacement of pressure regulating roller; the pressure regulating roller is provided with a driving piece, and the driving piece is used for driving the pressure regulating roller to move to regulate the distance between the transmission main roller and the pressure regulating roller. The utility model discloses a set up modular sensor assembly, realize standardized data monitoring, management and control and action integral structure, improve the life of roll-in device, reduce and adjust the degree of difficulty.
Description
Technical Field
The utility model belongs to the technical field of the roll-in, a adjustable roll-in device is related to.
Background
At present, the rubber pressure roller of a coating transmission roller has short service life control time, and non-professionals cannot effectively adjust the rubber pressure roller without long-time accumulated experience, so that the problems of frequent on-site wrinkling and incapability of starting or interruption of the starting process due to roller swinging upper limit alarm are caused, and the problems of reduced equipment stability, increased stop positions, larger wrinkling and scrapping accumulated amount, increased machine adjusting time and the like are caused.
The existing solution has the advantages that the strength of the externally-coated rubber of the rubber compression roller is increased, the service life of the rubber compression roller is prolonged, technical explanation training of field personnel is achieved, the overall skill of production line personnel is improved, and special training of the production line technicians is enhanced. However, how to provide a rolling device which can simplify the rolling adjustment step is a technical problem which needs to be solved urgently at present.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide an adjustable roll-in device through setting up modular sensor assembly, realizes standardized data monitoring, management and control and action integral structure, improves roll-in device's life, reduces the regulation degree of difficulty.
To achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides an adjustable rolling device, adjustable rolling device includes the support, be provided with transmission main roll and pressure regulating roller on the support, at least one end of pressure regulating roller is provided with the mounting groove, can dismantle in the mounting groove and be provided with sensor assembly, sensor assembly includes pressure sensor and displacement sensor, pressure sensor is used for detecting the pressure of pressure regulating roller, displacement sensor is used for detecting the displacement of pressure regulating roller; the pressure regulating roller is provided with a driving piece, the driving piece is used for driving the pressure regulating roller to move to regulate the distance between the transmission main roller and the pressure regulating roller.
The utility model discloses a carry out real-time detection to the pressure and the displacement of pressure regulating roller to when the driving piece is adjusting pressure regulating roller and transmission home roll distance, adjust according to the pressure condition and the displacement condition is directly perceived, reduce the accelerated wear that the uneven atress of pressure regulating roller caused, effectively increase pressure regulating roller life, furtherly, after the standardized management, degraded high technical staff's demand, reduced personnel's work load and practiced thrift the resource, improved roll-in product yield and production process stability.
It should be noted that, the utility model discloses do not do concrete requirement and special limitation to the drive mode of driving piece, technical personnel in the field can be according to actual use needs reasonable selection, can adjust the distance between pressure regulating roller and the transmission main roll can (the transmission main roll is fixed motionless, pressure regulating roller removes the regulation), for example the driving piece is for driving actuating cylinder or telescopic cylinder.
As a preferred technical scheme of the utility model, the both ends of pressure regulating roller linking bridge all are provided with the mounting groove.
The utility model discloses an all set up the mounting groove at the both ends of regulating roller to can dismantle in the mounting groove and set up sensor assembly, carry out pressure measurement and displacement detection to the both ends of regulating roller, effectively guarantee that the operating condition of regulating roller is stable, avoid taking place the roll-in error.
As a preferred technical scheme of the utility model, pressure sensor set up in the junction of pressure regulating roller and support.
As a preferred technical scheme of the utility model, displacement sensor set up in the transmission home roll with between the pressure regulating roller.
As a preferred technical scheme of the utility model, adjustable roll-in device still includes manual regulation ware, manual regulation ware electric connection the driving piece, manual regulation ware control the driving piece operation is adjusted distance between transfer roller and the transmission home roll.
The utility model discloses an add manual regulator, for example, increase entity adjustment button or manual switching turn button control driving piece and carry out manual regulation to driving piece manual regulation, effectively reduce the uneven problem of pressure regulating roller atress.
As a preferred technical scheme of the utility model, adjustable roll-in device still includes automatic regulating apparatus and input ware, automatic regulating apparatus independent electric connection respectively input ware, sensor module and driving piece, the input ware is used for inputing accommodate signal to automatic regulating apparatus, automatic regulating apparatus receives accommodate signal and the detected signal that sensor module sent, the operation of feedback control driving piece is adjusted distance between pressure regulating roller and the transmission home roll.
The utility model discloses a set up automatic regulator, utilize the pressure regulating value and the distance regulating value of input to the automatic control driving piece is adjusted the pressure regulating roller, thereby guarantees pressure and distance between pressure regulating roller and the transmission main roll constantly, reduces the accelerated wear that the uneven atress of pressure regulating roller caused.
As a preferred technical scheme of the utility model, adjustable roll-in device still includes the roundness detector, roundness detector electric connection pressure sensor, the roundness detector is received the continuous pressure signal that pressure sensor sent, and confirm the circularity of pressure regulating roller.
The utility model discloses in, carry out continuous monitoring through the pressure of the rotatory a week of pressure regulating roller to whether change according to pressure, confirm whether the pressure regulating roller keeps the circularity, for example, among the pressure measurement process, pressure all does not change, then prove that pressure regulating roller circularity does not change, if among the pressure measurement process, there is the pressure sudden change, then proves that pressure regulating roller circularity changes, then according to pressure sudden change position determination problem position, thereby overhaul.
As a preferred technical scheme of the utility model, the driving piece including set up respectively in the first regulating part and the second regulating part at pressure regulating roller both ends, first regulating part and second regulating part independently drive respectively the both ends of pressure regulating roller.
As a preferred technical scheme of the utility model, adjustable roll-in device still includes the levelness detector, the levelness detector is independent electric connection respectively and is located the displacement sensor at pressure regulating roller both ends, the levelness detector is received and is contrasted two displacement sensor's detected signal judges the levelness of regulating roller.
The utility model discloses a compare the displacement condition at regulating roller both ends to confirm whether both ends are in same displacement state, thereby ensure the levelness between regulating roller and the transmission home roll, guarantee that the roll-in effect is unanimous.
As a preferred technical scheme of the utility model, adjustable roll-in device still includes the alarm, the independent electric connection respectively of alarm the roundness detector with the levelness detector, the alarm is used for receiving the output signal of roundness detector and levelness detector sends alarm.
Exemplarily, a method for adjusting the adjustable rolling device is provided, which specifically comprises the following steps:
controlling a driving piece to drive the pressure regulating roller to move according to the pressure detection value and the displacement value of the pressure regulating roller, observing the pressure detection value and the displacement value, and determining the pressure condition between the pressure regulating roller and the transmission main roller so as to complete the regulation of the rolling device;
the automatic regulator feeds back and controls the driving piece to regulate the pressure regulating roller according to the input pressure allowable range and the input displacement allowable range and the detection signals of the pressure sensor and the displacement sensor, so that the pressure between the pressure regulating roller and the transmission main roller is regulated in real time;
the roundness detector and the straightness detector detect the roundness and the straightness of the pressure-regulating roller, and further determine the pressure-regulating roller state and the life management.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a carry out real-time detection to the pressure and the displacement of pressure regulating roller to when the driving piece is adjusting pressure regulating roller and transmission home roll distance, according to the pressure condition and the audio-visual regulation of displacement condition, reduce the accelerated wear that the pressure regulating roller atress all caused, effectively increase pressure regulating roller life, furtherly, after the standardized management, degraded high technical personnel's demand, reduced personnel's work load and saved the resource, improved roll-in product yield and production process stability.
Drawings
Fig. 1 is a schematic structural diagram of an adjustable rolling device according to an embodiment of the present invention.
Wherein, 1-a bracket; 2-driving the main roller; 3-pressure regulating roller; 4-a first pressure sensor; 5-a first displacement sensor; 6-a second pressure sensor; 7-second displacement sensor.
Detailed Description
It is to be understood that in the description of the present invention, the terms "central," "longitudinal," "lateral," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings only for the convenience of description and simplicity of description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
It should be noted that, unless explicitly stated or limited otherwise, the terms "disposed," "connected" or "connected" in the description of the present invention are to be construed broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
In a specific embodiment, the utility model provides an adjustable rolling device, as shown in fig. 1, the adjustable rolling device includes a support 1, the support 1 is provided with a transmission main roller 2 and a pressure adjusting roller 3, at least one end of the pressure adjusting roller 3 is provided with a mounting groove, a sensor component is detachably arranged in the mounting groove, the sensor component includes a pressure sensor and a displacement sensor, the pressure sensor is used for detecting the pressure of the pressure adjusting roller 3, and the displacement sensor is used for detecting the moving distance of the pressure adjusting roller 3; the pressure regulating roller 3 is provided with a driving piece, and the driving piece is used for driving the pressure regulating roller 3 to move to regulate the distance between the transmission main roller 2 and the pressure regulating roller 3.
Optionally, the transmission main roller 2 is fixed, the pressure regulating roller 3 is movably regulated, the driving part can be a driving cylinder or a telescopic cylinder, and the distance between the pressure regulating roller 3 and the transmission main roller 2 can be regulated.
Specifically, the two ends of the pressure regulating roller 3 connecting bracket 1 are both provided with mounting grooves. The utility model discloses an all set up the mounting groove at the both ends of regulating roller to can dismantle in the mounting groove and set up sensor unit, set up first pressure sensor 4 and first displacement sensor 5 in the one end of regulating roller 3, set up second pressure sensor 6 and second displacement sensor 7 at the other end of regulating roller 3, carry out pressure detection and displacement detection to the both ends of regulating roller, effectively guarantee that the operating condition of regulating roller 3 is stable, avoid taking place the roll-in error.
Specifically, the pressure sensor is arranged at the joint of the pressure regulating roller 3 and the bracket 1. The displacement sensor is arranged between the transmission main roller 2 and the pressure adjusting roller 3.
Specifically, adjustable roll-in device still includes manual regulator, manual regulator electric connection the driving piece, manual regulator control the driving piece operation is adjusted the distance between pressure regulating roller 3 and the transmission main roll 2. The utility model discloses an add manual regulator, for example, increase entity adjustment button or manual switching turn button control driving piece and carry out manual regulation to driving piece manual regulation, effectively reduce the uneven problem of 3 atress of transfer roller.
Specifically, adjustable roll-in device still includes automatic regulator and input ware, automatic regulator independent electric connection respectively input ware, sensor module and driving piece, the input ware is used for inputing adjusting signal to automatic regulator, automatic regulator receives adjusting signal and the detection signal that sensor module sent, the operation of feedback control driving piece is adjusted adjust the distance between pressure regulating roller 3 and the transmission main roll 2. The utility model discloses a set up automatic regulator, utilize the pressure adjustment value and the distance adjustment value of input to the automatic control driving piece adjusts pressure regulating roller 3, thereby guarantees pressure and distance between pressure regulating roller 3 and the transmission main roll 2 constantly, reduces the accelerated wear that the uneven atress of pressure regulating roller 3 caused.
Specifically, the adjustable rolling device further comprises a roundness detector, wherein the roundness detector is electrically connected with the pressure sensor, receives continuous pressure signals sent by the pressure sensor, and determines the roundness of the pressure adjusting roller 3. The utility model discloses in, carry out continuous monitoring through the pressure of the rotatory a week of pressure regulating roller 3 to whether change according to pressure, confirm whether pressure regulating roller 3 keeps the circularity, for example, among the pressure measurement process, pressure all does not change, then prove that pressure regulating roller 3 circularity does not change, if in the pressure measurement process, there is the pressure sudden change, then prove that pressure regulating roller 3 circularity changes, then according to pressure sudden change position determination problem position, thereby overhaul.
Specifically, the driving part comprises a first adjusting part and a second adjusting part which are respectively arranged at two ends of the pressure regulating roller 3, and the first adjusting part and the second adjusting part respectively and independently drive two ends of the pressure regulating roller 3.
Specifically, the adjustable rolling device further comprises a levelness detector, the levelness detector is respectively and independently electrically connected with the displacement sensors arranged at the two ends of the adjusting roller 3, and the levelness detector receives and compares detection signals of the two displacement sensors to judge the levelness of the adjusting roller. The utility model discloses a compare the displacement condition at regulating roller both ends to confirm whether both ends are in same displacement state, thereby ensure the levelness between regulating roller 3 and the transmission home roll 2, guarantee that the roll-in effect is unanimous.
Specifically, adjustable roll-in device still includes the alarm, the independent electric connection respectively of alarm the circularity detector with the levelness detector, the alarm is used for receiving the output signal of circularity detector and levelness detector and sends out the alarm.
Exemplarily, a method for adjusting the adjustable rolling device is provided, which specifically comprises the following steps:
controlling a driving piece to drive the pressure regulating roller 3 to move according to the pressure detection value and the displacement value of the pressure regulating roller 3, observing the pressure detection value and the displacement value, and determining the pressure condition between the pressure regulating roller 3 and the transmission main roller 2 so as to complete the regulation of the rolling device;
the automatic regulator feeds back and controls the driving piece to regulate the pressure regulating roller 3 according to the input pressure allowable range and the input displacement allowable range and the detection signals of the pressure sensor and the displacement sensor, so that the pressure between the pressure regulating roller 3 and the transmission main roller 2 is regulated in real time;
the roundness detector and the straightness detector detect the roundness and the straightness of the pressure-adjusting roller 3, and further determine the condition of the pressure-adjusting roller 3 and manage the life.
Through a concrete implementation mode, the utility model discloses a carry out real-time detection to the pressure and the displacement of adjusting compression roller 3 to when the driving piece is adjusting compression roller 3 and transmission home roll 2 distances, according to the pressure condition and the audio-visual regulation of displacement condition, reduce the accelerated wear that 3 atresss uneven led to the fact of adjusting compression roller, effectively increase 3 life of adjusting compression roller, and further, after the standardized management, the demand of high technical staff has been degraded, personnel's work load has been reduced and the resource has been saved, roll-in product yield and production process stability have been improved.
The applicant states that the above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and those skilled in the art should understand that any changes or substitutions easily conceived by those skilled in the art within the technical scope of the present invention are all within the protection scope and the disclosure scope of the present invention.
Claims (10)
1. An adjustable rolling device is characterized by comprising a support, wherein a transmission main roller and a pressure adjusting roller are arranged on the support, at least one end of the pressure adjusting roller is provided with a mounting groove, a sensor assembly is detachably arranged in the mounting groove, the sensor assembly comprises a pressure sensor and a displacement sensor, the pressure sensor is used for detecting the pressure of the pressure adjusting roller, and the displacement sensor is used for detecting the moving distance of the pressure adjusting roller;
the pressure regulating roller is provided with a driving piece, the driving piece is used for driving the pressure regulating roller to move to regulate the distance between the transmission main roller and the pressure regulating roller.
2. The adjustable rolling device according to claim 1, wherein both ends of the pressure-adjusting roller-connecting bracket are provided with mounting grooves.
3. The adjustable rolling device of claim 1, wherein the pressure sensor is disposed at a junction of the pressure regulating roller and a bracket.
4. Adjustable rolling device according to claim 1, characterized in that the displacement sensor is arranged between the transmission main roller and the pressure regulating roller.
5. The adjustable rolling device according to claim 1, further comprising a manual adjuster electrically connected to the driving member, wherein the manual adjuster controls the driving member to operate to adjust a distance between the adjusting roller and the transmission main roller.
6. The adjustable rolling device according to claim 1, further comprising an automatic regulator and an input unit, wherein the automatic regulator is electrically connected to the input unit, the sensor assembly and the driving unit, respectively, the input unit is configured to input a regulating signal to the automatic regulator, the automatic regulator receives the regulating signal and a detection signal from the sensor assembly, and the operation of the feedback control driving unit adjusts a distance between the regulating roller and the transmission main roller.
7. The adjustable rolling device according to claim 2, further comprising a roundness detector electrically connected to the pressure sensor, wherein the roundness detector receives a continuous pressure signal from the pressure sensor and determines the roundness of the pressure-adjusting roller.
8. The adjustable rolling device according to claim 1, wherein the driving member comprises a first adjusting member and a second adjusting member respectively disposed at two ends of the pressure adjusting roller, and the first adjusting member and the second adjusting member respectively and independently drive the two ends of the pressure adjusting roller.
9. The adjustable rolling device according to claim 7, further comprising a levelness detector, wherein the levelness detector is separately and electrically connected to the displacement sensors at the two ends of the pressure regulating roller, and the levelness detector receives and compares the detection signals of the two displacement sensors to determine the levelness of the pressure regulating roller.
10. The adjustable rolling device according to claim 9, further comprising an alarm, wherein the alarm is separately and electrically connected to the roundness detector and the levelness detector, and the alarm is configured to receive output signals of the roundness detector and the levelness detector and send an alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221304207.4U CN217738323U (en) | 2022-05-27 | 2022-05-27 | Adjustable rolling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221304207.4U CN217738323U (en) | 2022-05-27 | 2022-05-27 | Adjustable rolling device |
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| Publication Number | Publication Date |
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| CN217738323U true CN217738323U (en) | 2022-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221304207.4U Active CN217738323U (en) | 2022-05-27 | 2022-05-27 | Adjustable rolling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114687229A (en) * | 2022-02-28 | 2022-07-01 | 上海君威钢绳索具股份有限公司 | Strand compaction tool with pressure sensing device |
-
2022
- 2022-05-27 CN CN202221304207.4U patent/CN217738323U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114687229A (en) * | 2022-02-28 | 2022-07-01 | 上海君威钢绳索具股份有限公司 | Strand compaction tool with pressure sensing device |
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