CN217727815U

CN217727815U - Intelligent assembly machine for leveler

Info

Publication number: CN217727815U
Application number: CN202221781956.6U
Authority: CN
Inventors: 任长远
Original assignee: Wenzhou Changyuan Automation Equipment Co ltd
Current assignee: Wenzhou Changyuan Automation Equipment Co ltd
Priority date: 2022-07-07
Filing date: 2022-07-07
Publication date: 2022-11-04
Anticipated expiration: 2032-07-07

Abstract

The utility model discloses a leveler intelligence kludge, its characterized in that: the automatic cover-rotating machine comprises a machine frame, a rotary table, a first feeding mechanism, a detection mechanism, a correction mechanism, a second feeding mechanism, a third feeding mechanism, a pressing mechanism, a cover-rotating mechanism and an unloading mechanism, wherein the rotary table is installed on the machine frame, a plurality of clamps are uniformly arranged on the rotary table, and the first feeding mechanism, the detection mechanism, the correction mechanism, the second feeding mechanism, the third feeding mechanism, the pressing mechanism, the cover-rotating mechanism and the unloading mechanism are installed on the machine frame and are sequentially arranged around the rotary table. Through the arrangement, the assembly of the leveler is automatically completed, the production efficiency is high, the labor cost is saved, unqualified products can be intelligently identified and collected, and the subsequent rework is facilitated.

Description

Intelligent assembly machine for leveler

Technical Field

The utility model relates to an automation equipment field specifically is a leveler intelligence kludge.

Background

The leveler is a device for leveling and aligning tiles when the tiles are laid. Levelers generally include a body, nails, plugs, and a screw cap. Wherein, there is an installation groove in the main part for the installation nail, and after the mounting groove was put into to some of nail, the stopper was spacing the nail in the inslot. Be provided with the screw hole on the spiral cover, with the external screw-thread fit in the main part, after the spiral cover was screwed on, can lock stopper and nail and main part.

In the production process used at present, when the leveler is assembled, the components are placed in different component boxes, then the components are placed on a workbench, and then manual operation is performed by workers. When the worker operates, the parts need to be taken out in sequence and then assembled one by one, so that the operation efficiency is not high.

Disclosure of Invention

To the not enough of prior art, the utility model provides a leveler intelligence kludge, its characterized in that: the automatic cover-rotating machine comprises a machine frame, a rotary table, a first feeding mechanism, a detection mechanism, a correction mechanism, a second feeding mechanism, a third feeding mechanism, a pressing mechanism, a cover-rotating mechanism and an unloading mechanism, wherein the rotary table is installed on the machine frame, a plurality of clamps are uniformly arranged on the rotary table, and the first feeding mechanism, the detection mechanism, the correction mechanism, the second feeding mechanism, the third feeding mechanism, the pressing mechanism, the cover-rotating mechanism and the unloading mechanism are installed on the machine frame and are sequentially arranged around the rotary table.

Preferably, first feed mechanism includes first vibration dish, first slide, first elevator, first translation cylinder and first lift cylinder, first vibration dish sets up the one side at the carousel, the one end and the first vibration dish of first slide are connected, first lift cylinder sets up the other end at first slide, first elevator is fixed on the output of first lift cylinder, first translation cylinder sets up the top at first slide, be provided with the year thing passageway that is used for carrying the thing on the first elevator, after the part is carried on first elevator, first lift cylinder drives first elevator and aligns with anchor clamps, then first translation cylinder sends the part to on the anchor clamps.

Preferably, anchor clamps include base, apron and push pedal, the pedestal mounting is on the carousel, be provided with the guide hole on the base, the bottom of apron is connected with the guide arm, the guide arm sets up in the guide hole, the bottom at the guide arm is fixed to the push pedal, the carousel below is located first feed mechanism, corrects the inboard position of mechanism and shedding mechanism, is provided with the lifting cylinder that is used for the lifting push pedal.

Preferably, the detection mechanism comprises a detection cylinder and a detector, the detection cylinder is mounted above the clamp, and the detector is mounted on the output end of the detection cylinder.

Preferably, correct the mechanism including correcting the cylinder, releasing cylinder and rotatory arm lock, correct the cylinder and install the one side at the carousel, rotatory arm lock is installed on the output of correcting the cylinder, it installs in the frame to release the cylinder, and is located the one side that the cylinder was corrected dorsad to anchor clamps.

Preferably, second feed mechanism and third feed mechanism all include second vibration dish, second slide, second lift cylinder, second translation cylinder and material loading clamping jaw, second vibration dish is installed in the frame, the one end and the second vibration dish of second slide are connected, second translation cylinder installs in the frame and is located the top of second slide, the slidable platform that slides of installing in the frame, second translation cylinder slides the platform with the second and is connected, second lift cylinder installs on the second platform that slides, the second slides the bench and installs the second elevating platform, the second elevating platform is connected with second lift cylinder, material loading clamping jaw is installed on the second elevating platform.

Preferably, the pressing mechanism comprises a pressing lifting cylinder and a pressing block, the pressing lifting cylinder is installed on the rack, the pressing block is installed at the output end of the pressing lifting cylinder, and a sensor used for sensing the plug is arranged on the pressing block.

Preferably, the spiral cover mechanism comprises a storage bin, a first discharging cylinder, a second discharging cylinder, a cock lifting cylinder, a cock translation cylinder, a cock motor and a cock clamping jaw, the cock lifting cylinder is mounted on the frame, the liftable mounting of the frame is provided with a cock lifting table, the cock translation cylinder is mounted on the cock lifting table, the cock sliding table is mounted on the cock lifting table in a sliding manner, the cock sliding table is connected with the cock translation cylinder, the cock motor is mounted on the cock sliding table, the cock clamping jaw is rotatably mounted on the cock sliding table and connected with the cock motor, a vertical slide way is arranged on the storage bin, the vertical slide way can be used for vertically moving the vertical spiral cover up and down, the first discharging cylinder and the second discharging cylinder are mounted at the bottom of the storage bin one by one and the output end of the storage bin can extend into the vertical slide way to clamp the spiral cover, and a channel for the cock clamping the internal spiral cover is arranged at the bottom of the storage bin.

Preferably, the discharging mechanism comprises a discharging cylinder and a discharging channel, the discharging cylinder is mounted on the frame and located on the inner side of the clamp, and the discharging channel is mounted on the frame and located on the outer side of the clamp.

Preferably, the discharging channel comprises a finished product channel and a waste channel, a translational slide rail is arranged on the rack, the finished product channel and the waste channel are installed on the translational slide rail, a pushing cylinder is installed on one side of the translational slide rail, and the pushing cylinder is connected with the discharging channel.

The utility model has the advantages that: the assembly of the leveler is automatically completed, the production efficiency is high, the labor cost is saved, unqualified products can be intelligently identified and collected, and the subsequent reworking is facilitated.

Drawings

FIG. 1 is an overall block diagram of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is an enlarged view at B of FIG. 1;

FIG. 4 is a structural view of a first feeding mechanism;

FIG. 5 is a structural diagram of a second feeding mechanism;

FIG. 6 is a structural view of the cap screwing mechanism;

fig. 7 is a structural view of the discharge mechanism.

Detailed Description

The present invention will be described in further detail with reference to the following embodiments shown in the accompanying drawings.

Referring to fig. 1-7, the present invention provides a technical solution: the intelligent assembling machine for the leveler is characterized in that: including frame 1, carousel 2, first feed mechanism 3, detection mechanism 4, correct mechanism 5, second feed mechanism 6, third feed mechanism 7, pressing fit mechanism 8, spiral cover mechanism 9 and shedding mechanism X, carousel 2 is installed in frame 1, a plurality of anchor clamps J have evenly been arranged on carousel 2, first feed mechanism 3, detection mechanism 4, correct mechanism 5, second feed mechanism 6, third feed mechanism 7, pressing fit mechanism 8, spiral cover mechanism 9 and shedding mechanism X install in frame 1 and encircle carousel 2 and arrange in proper order.

First feed mechanism 3 includes first vibration dish 31, first slide 32, first lifting block 33, first translation cylinder 34 and first lift cylinder 35, first vibration dish 31 sets up the one side at carousel 2, the one end and the first vibration dish 31 of first slide 32 are connected, first lift cylinder 35 sets up the other end at first slide 32, first lifting block 33 is fixed on the output of first lift cylinder 35, first translation cylinder 34 sets up the top at first slide 32, be provided with the year thing passageway 36 that is used for carrying the thing on the first lifting block 33, after the part is carried on first lifting block 33, first lift cylinder 35 drives first lifting block 33 and aligns with anchor clamps J, then first translation cylinder 34 sends the part to anchor clamps J.

Anchor clamps J includes base J1, apron J2 and push pedal J3, base J1 installs on carousel 2, be provided with the guide hole on the base J1, the bottom of apron J2 is connected with guide arm J4, guide arm J4 sets up in the guide hole, push pedal J3 is fixed in the bottom of guide arm J4, 2 positions in first feed mechanism 3, correction mechanism 5 and the inboard position of shedding mechanism X below the carousel are provided with the lifting cylinder J5 that is used for lifting push pedal J3.

The detection mechanism 4 comprises a detection cylinder 41 and a detector 42, wherein the detection cylinder 41 is installed above the clamp J, and the detector 42 is installed on the output end of the detection cylinder 41.

The correcting mechanism 5 comprises a correcting cylinder 51, a pushing cylinder 52 and a rotating clamping arm 53, the correcting cylinder 51 is installed on one side of the turntable 2, the rotating clamping arm 53 is installed on the output end of the correcting cylinder 51, the pushing cylinder 52 is installed on the rack 1, and the pushing cylinder is located on one side, back to the correcting cylinder 51, of the clamp J.

Second feed mechanism 6 and third feed mechanism 7 all include second vibration dish 61, second slide 62, second lift cylinder 63, second translation cylinder 64 and material loading clamping jaw 65, second vibration dish 61 is installed in frame 1, the one end and the second vibration dish 61 of second slide 62 are connected, second translation cylinder 64 is installed in frame 1 and is located the top of second slide 62, the slidable second platform 66 that slides of installing in frame 1, second translation cylinder 64 is connected with second platform 66 that slides, second lift cylinder 63 is installed on second platform 66 that slides, install second elevating platform 67 on the second platform 66 that slides, second elevating platform 67 is connected with second lift cylinder 63, material loading clamping jaw 65 is installed on second elevating platform 67.

The pressing mechanism 8 comprises a pressing lifting cylinder 81 and a pressing block 82, the pressing lifting cylinder 81 is installed on the rack 1, the pressing block 82 is installed at the output end of the pressing lifting cylinder 81, and a sensor used for sensing a plug is arranged on the pressing block 82.

The cap screwing mechanism 9 comprises a storage bin 91, a first discharging cylinder 92, a second discharging cylinder 93, a cock lifting cylinder 94, a cock translation cylinder 95, a cock motor 96 and a cock clamping jaw 97, wherein the cock lifting cylinder 94 is installed on the frame 1, a cock lifting table 98 is installed on the frame 1 in a lifting manner, the cock translation cylinder 95 is installed on the cock lifting table 98, a cock sliding table 99 is installed on the cock lifting table 98 in a sliding manner, the cock sliding table 99 is connected with the cock translation cylinder 95, the cock motor 96 is installed on the cock sliding table 99, the cock clamping jaw 97 is rotatably installed on the cock sliding table 99 and connected with the cock motor 96, a vertical slide way is arranged on the storage bin 91, the vertical slide way can be used for vertically moving the cocked cap up and down, the first discharging cylinder 92 and the second discharging cylinder 93 are installed at the bottom of the storage bin 91 at one stroke, the output end of the first discharging cylinder 92 and the second discharging cylinder 93 can be clamped into the vertical slide way for clamping the screw cap inside the cock clamping jaw 97.

The discharging mechanism X comprises a discharging cylinder X1 and a discharging channel X2, the discharging cylinder X1 is installed on the rack 1 and located on the inner side of the clamp J, and the discharging channel X2 is installed on the rack 1 and located on the outer side of the clamp J.

Unloading say X2 and include that the finished product says X21 and waste product says X22, be provided with translation slide rail X23 in the frame 1, the finished product is said X21 and is said X22 and install on translation slide rail X23, promotion cylinder X24 is installed to one side of translation slide rail X23, promotion cylinder X24 is said with the unloading and is said X2 and be connected.

During operation, the main bodies are arranged and conveyed to the first slide rail 32 by the first vibrating disc 31, after the main bodies reach the first lifting block 33 through the first slide rail 32, the first lifting cylinder 35 is started to lift the first lifting block 33, then the lifting cylinder J5 lifts the cover plate J2, the first translation cylinder 34 pushes the main bodies to move into the clamp J from the carrying channel 36, then the equipment returns, the main bodies are loaded into the clamp J, and the rotary disc 2 drives the clamp J and the main bodies to move.

When the clamp J moves to the detection mechanism 4, the detection cylinder 41 drives the detector 42 to be close to the body, whether the groove of the body faces upwards is detected, and if the groove faces upwards, the detection reaches the correction mechanism 5 and is not processed; if down, the correction mechanism 5 turns the body over, specifically:

after carousel 2 drives anchor clamps J and reachs correction mechanism 5, lifting cylinder J5 opens anchor clamps J, corrects cylinder 51 and drives rotatory arm lock 53 and press close to anchor clamps J, and rotatory arm lock 53 opens this moment, and release cylinder 52 pushes away the body from anchor clamps J to rotatory arm lock 53 in, then rotatory arm lock 53 with the body upset, then put anchor clamps J with the body after the upset in and pass and target in place.

Then, the turntable 2 sends the fixture J to the second feeding mechanism 6, the second vibrating tray 61 arranges and conveys the nails to the second slide way 62, when the nails reach the tail part of the second slide way 62, the second lifting cylinder 63 drives the feeding clamping claw 65 to get close to the nails and clamp the nails, then the second lifting cylinder 63 returns, the second translation cylinder 64 pushes the feeding clamping claw 65 to move to the upper part of the body, the second lifting cylinder 63 drives the clamping claw to descend, the nails are put on the body, the feeding process of the third feeding mechanism 7 is basically the same as that of the second feeding mechanism 6, the plug is put on the nails through the same steps, and the description is omitted here.

Then, carousel 2 drives anchor clamps J and removes to pressing mechanism 8, and pressfitting lift cylinder 81 drives briquetting 82 and descends, compresses tightly the stopper, and simultaneously, the sensor can detect whether have the stopper on the body to judge whether qualified product.

After the pressfitting is accomplished, anchor clamps J are taken to spiral cover mechanism 9 by carousel 2, the spiral cover is arranged in vertical slide, block by first blowing cylinder 92 and second blowing cylinder 93, cock lift cylinder 94 and cock translation cylinder 95 drive cock clamping jaw 97 move the spiral cover of cliping the bottommost to passageway department, second blowing cylinder 93 releases the spiral cover, then, cock lift cylinder 94 moves down, it leaves vertical slide to drive the spiral cover, cock translation cylinder 95 moves the spiral cover to the body on, motor 96 drives cock clamping jaw 97 and rotates, with the spiral cover transfer to the body on.

After the spiral cover is installed, the turntable 2 drives the clamp J to move to the unloading mechanism X, the lifting cylinder J5 opens the clamp J, the unloading cylinder X1 pushes the assembled product to the unloading channel X2, the product moves to the container along the unloading channel X2, when the previous step detects that the product is unqualified, the pushing cylinder X24 pushes the unloading channel X2, the product falls into the waste channel X22, the unqualified product is collected in a centralized manner, and rework is facilitated.

Through the arrangement, the assembly of the leveler is automatically completed, the production efficiency is high, the labor cost is saved, unqualified products can be intelligently identified and collected, and the subsequent rework is facilitated.

Above only the utility model discloses an it is preferred embodiment, the utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The intelligent assembling machine for the leveler is characterized in that: the automatic cover-rotating machine is characterized by comprising a frame (1), a turntable (2), a first feeding mechanism (3), a detection mechanism (4), a correction mechanism (5), a second feeding mechanism (6), a third feeding mechanism (7), a pressing mechanism (8), a cover-rotating mechanism (9) and an unloading mechanism (X), wherein the turntable (2) is installed on the frame (1), a plurality of clamps (J) are uniformly arranged on the turntable (2), and the first feeding mechanism (3), the detection mechanism (4), the correction mechanism (5), the second feeding mechanism (6), the third feeding mechanism (7), the pressing mechanism (8), the cover-rotating mechanism (9) and the unloading mechanism (X) are installed on the frame (1) and are sequentially arranged around the turntable (2).

2. The intelligent leveler assembling machine according to claim 1, wherein: first feed mechanism (3) include first vibration dish (31), first slide (32), first elevator (33), first translation cylinder (34) and first lift cylinder (35), first vibration dish (31) set up the one side at carousel (2), the one end and the first vibration dish (31) of first slide (32) are connected, first lift cylinder (35) set up the other end at first slide (32), first elevator (33) are fixed on the output of first lift cylinder (35), first translation cylinder (34) set up the top at first slide (32), be provided with on first elevator (33) and be used for the year thing passageway (36), after the part is carried on first elevator (33), first lift cylinder (35) drive first elevator (33) and align with anchor clamps (J), then first translation cylinder (34) send the part to anchor clamps (J).

3. The intelligent leveler assembling machine according to claim 1, wherein: anchor clamps (J) include base (J1), apron (J2) and push pedal (J3), install on carousel (2) base (J1), be provided with the guide hole on base (J1), the bottom of apron (J2) is connected with guide arm (J4), guide arm (J4) set up in the guide hole, the bottom at guide arm (J4) is fixed in push pedal (J3), carousel (2) below is located first feed mechanism (3), corrects the position of mechanism (5) and shedding mechanism (X) inboard, is provided with lifting cylinder (J5) that are used for lifting push pedal (J3).

4. The intelligent leveler assembling machine according to claim 1, wherein: the detection mechanism (4) comprises a detection cylinder (41) and a detector (42), the detection cylinder (41) is installed above the clamp (J), and the detector (42) is installed on the output end of the detection cylinder (41).

5. The intelligent leveler assembling machine according to claim 1, wherein: correct mechanism (5) including correcting cylinder (51), ejecting cylinder (52) and rotatory arm lock (53), correct cylinder (51) and install the one side at carousel (2), rotatory arm lock (53) are installed on the output of correcting cylinder (51), ejecting cylinder (52) are installed on frame (1), and are located anchor clamps (J) one side of correcting cylinder (51) dorsad.

6. The intelligent leveler assembling machine according to claim 1, wherein: second feed mechanism (6) and third feed mechanism (7) all include second vibration dish (61), second slide (62), second lift cylinder (63), second translation cylinder (64) and material loading clamping jaw (65), second vibration dish (61) are installed in frame (1), the one end and the second vibration dish (61) of second slide (62) are connected, second translation cylinder (64) are installed in frame (1) and are located the top of second slide (62), slidable installation second sliding table (66) on frame (1), second translation cylinder (64) are connected with second sliding table (66), second lift cylinder (63) are installed on second sliding table (66), install second lifting table (67) on second sliding table (66), second lifting table (67) are connected with second lift cylinder (63), material loading clamping jaw (65) are installed on second lifting table (67).

7. The intelligent leveler assembling machine according to claim 1, wherein: the pressing mechanism (8) comprises a pressing lifting cylinder (81) and a pressing block (82), the pressing lifting cylinder (81) is installed on the rack (1), the pressing block (82) is installed at the output end of the pressing lifting cylinder (81), and a sensor used for sensing a plug is arranged on the pressing block (82).

8. The intelligent leveler assembling machine according to claim 1, wherein: the cover screwing mechanism (9) comprises a storage bin (91), a first discharging cylinder (92), a second discharging cylinder (93), a cock lifting cylinder (94), a cock translation cylinder (95), a cock motor (96) and a cock clamping jaw (97), wherein the cock lifting cylinder (94) is installed on the rack (1), a cock lifting table (98) is installed on the rack (1) in a lifting manner, the cock translation cylinder (95) is installed on the cock lifting table (98), the cock sliding table (99) is installed on the cock lifting table (98) in a sliding manner and is connected with the cock translation cylinder (95), the cock motor (96) is installed on the cock sliding table (99), the cock clamping jaw (97) is rotatably installed on the cock sliding table (99) and is connected with the cock motor (96), a vertical upright slide way is arranged on the cock bin (91), a screw cover capable of being vertically erected is arranged on the vertical slide way and can be used for screwing the cock into the storage bin, the storage bin (92) and the second discharging cylinder (93) are installed on the upper portion of the storage bin (91) and can be stretched into the bottom of the slide way, and can be clamped into the bottom of the cock clamping jaw (97), and the storage bin is provided with an up-down-moving channel for clamping.

9. The intelligent leveler assembling machine according to claim 1, wherein: the discharging mechanism (X) comprises a discharging cylinder (X1) and a discharging channel (X2), the discharging cylinder (X1) is installed on the rack (1) and located on the inner side of the clamp (J), and the discharging channel (X2) is installed on the rack (1) and located on the outer side of the clamp (J).

10. The intelligent leveler assembling machine according to claim 9, wherein: unload and say (X2) including finished product way (X21) and waste product way (X22), be provided with translation slide rail (X23) on frame (1), finished product way (X21) and waste product way (X22) are installed on translation slide rail (X23), push cylinder (X24) is installed to one side of translation slide rail (X23), push cylinder (X24) is said with unloading and is connected.