CN217725268U - Chemical fertilizer raw material automatic control system capable of preventing material blockage - Google Patents
Chemical fertilizer raw material automatic control system capable of preventing material blockage Download PDFInfo
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- CN217725268U CN217725268U CN202221360505.5U CN202221360505U CN217725268U CN 217725268 U CN217725268 U CN 217725268U CN 202221360505 U CN202221360505 U CN 202221360505U CN 217725268 U CN217725268 U CN 217725268U
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Abstract
The utility model belongs to the technical field of chemical fertilizer production facility, especially, can prevent chemical fertilizer raw materials automatic control system of putty. The utility model comprises a raw material conveyor, a double-shaft mixer, a hoister and a granulation system which are connected in sequence; the double-shaft stirrer, the hoister and the granulating system are all in signal connection with a DCS control system, and the DCS control system is in signal connection with the raw material conveyor; the discharge end cover of raw materials conveyer is equipped with the dust cover, and the internally mounted of dust cover has the clearance mechanism that takes place relative rotation with raw materials conveyer. The utility model discloses can be according to the equipment operation condition, the automatic control raw materials is opened and shut down, can avoid because of unusual circumstances discovery not time a large amount of putty or the equipment damage that the raw materials continues the feed and causes.
Description
Technical Field
The utility model belongs to the technical field of chemical fertilizer production facility, especially, relate to a can prevent chemical fertilizer raw materials automatic control system of putty.
Background
The main process of the fertilizer extrusion granulation process comprises raw material metering, raw material conveying, raw material mixing, granulation, crushing and screening, when equipment faults or equipment operation is abnormal, if the equipment faults or the equipment operation is not timely found, a large amount of material blockage is often caused, the cleaning difficulty is high, irreversible damage is easily caused to the equipment, and certain loss is brought to enterprises. In addition, the fertilizer has certain viscidity, glues easily and glues on the conveyer belt in transportation process, not only is difficult to clear up, and causes the waste easily.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides a chemical fertilizer raw material automatic control system capable of preventing material blockage. The utility model discloses because of the putty that equipment trouble caused, but and the automatic fertilizer on the clearance belt.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a chemical fertilizer raw material automatic control system capable of preventing material blockage comprises a raw material conveyor, a double-shaft stirrer, a lifter and a granulation system which are connected in sequence; the double-shaft stirrer, the hoister and the granulating system are in signal connection with a DCS (distributed control system) which is in signal connection with the raw material conveyor; the discharge end cover of raw materials conveyer is equipped with the dust cover, and the internally mounted of dust cover has the clearance mechanism who takes place relative rotation with raw materials conveyer.
Preferably, the cleaning mechanism comprises a motor and a cleaning brush which are fixed on the inner wall of the dust cover, one end of the cleaning brush is in transmission connection with the output end of the motor, and bristles of the cleaning brush are in contact with the surface of the raw material conveyor; the other end of the cleaning brush is arranged in the clamping groove on the inner wall of the dust cover.
Preferably, the raw material conveyor is arranged obliquely, and the height from the feeding end of the raw material conveyor to the ground is greater than the height from the discharging end of the raw material conveyor to the ground.
Preferably, the inclination angle of the raw material conveyor is 10 to 30 degrees.
Preferably, a measuring scale is arranged at the bottom of the feeding end of the raw material conveyor.
The utility model has the advantages that:
(1) The utility model discloses can be according to the equipment operation condition, the automatic control raw materials is opened and shut down, can avoid because of unusual circumstances discovery not time a large amount of putty or the equipment damage that the raw materials continues the feed and causes.
(2) The cleaning mechanism is arranged in the utility model, which is convenient for cleaning the fertilizer stuck on the belt of the raw material conveyor, avoids the abnormal proportioning of the raw materials and ensures the quality of the produced fertilizer; meanwhile, the waste of raw materials is avoided.
(3) The utility model discloses the dust cover that is equipped with avoids causing the condition that fertilizer spatters all around when cleaning the fertilizer on the raw materials conveyer belt, has guaranteed the clean and tidy degree in workshop.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the front part of the dust cover of the present invention.
Fig. 3 is a flow chart of the present invention.
The notations in the figures have the following meanings:
1-a raw material conveyor, 2-a double-shaft stirrer, 3-a lifting machine, 4-a granulation system, 5-a DCS control system, 6-a dustproof cover, 61-a motor, 62-a cleaning brush and 7-a weighing scale.
Detailed Description
As shown in fig. 1-3, an automatic control system for fertilizer raw materials capable of preventing material blockage comprises a raw material conveyor 1, a double-shaft mixer 2, a lifter 3 and a granulation system 4 which are connected in sequence; the double-shaft stirrer 2, the hoister 3 and the granulating system 4 are in signal connection with a DCS control system 5, and the DCS control system 5 is in signal connection with the raw material conveyor 1; the discharge end cover of raw materials conveyer 1 is equipped with dust cover 6, and the internally mounted of dust cover 6 has the clearance mechanism that takes place relative rotation with raw materials conveyer 1. The bottom of the feed end of the raw material conveyor 1 is provided with a scale 7.
Specifically, the cleaning mechanism comprises a motor 61 and a cleaning brush 62 which are fixed on the inner wall of the dust cover 6, one end of the cleaning brush 62 is in transmission connection with the output end of the motor 61, and the bristles of the cleaning brush 62 are in contact with the surface of the raw material conveyor 1; the other end of the cleaning brush 62 is arranged in a clamping groove on the inner wall of the dust cover 6.
In order to facilitate the falling of the raw materials on the raw material conveyor 1, the raw material conveyor 1 is arranged obliquely, and the height from the feeding end of the raw material conveyor 1 to the ground is greater than the height from the discharging end of the raw material conveyor 1 to the ground. The inclination angle of the raw material conveyor 1 is 10-30 degrees.
The operation of the device is described in detail below with reference to the drawings in the examples.
After being added into a raw material conveyor 1, the raw materials are metered by a metering scale 7, conveyed into a double-shaft stirrer 2 by the raw material conveyor 1 to be mixed, and then conveyed into a granulator of a granulation system 4 by a bucket elevator 3 to be granulated and then enter a sieving system for sieving.
When the abnormal current of the double-shaft stirrer 2 is greater than or equal to 7A, the DCS control system 5 receives the signal and controls the raw material conveyor 1 to stop feeding through a program. When the abnormality of the double-shaft mixer 2 is processed and the current is less than or equal to 6A, the DCS control system 5 receives the signal and controls the material conveyor 1 to feed again through a program.
When the current of a granulator of the granulating system 4 is more than or equal to 450A due to abnormal current, the DCS control system 5 receives the signal and controls the raw material conveyor 1 to stop feeding through a program. When the granulator current is less than or equal to 350A, the DCS control system 5 receives the signal and controls the raw material conveyor 1 to feed again through a program. Similarly, when the elevator is abnormal, the DCS control system 5 receives the signal and controls the raw material conveyor 1 to stop feeding through the program, and when the elevator returns to normal, the DCS control system 5 controls the raw material conveyor 1 to feed again.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention should be included within the scope of the present invention.
Claims (5)
1. A chemical fertilizer raw material automatic control system capable of preventing material blockage comprises a raw material conveyor (1), a double-shaft stirrer (2), a lifting machine (3) and a granulation system (4) which are connected in sequence; the system is characterized in that the double-shaft stirrer (2), the lifting machine (3) and the granulating system (4) are in signal connection with a DCS control system (5), and the DCS control system (5) is in signal connection with the raw material conveyor (1); the material conveying device is characterized in that a dust cover (6) is arranged at the discharge end of the raw material conveyor (1), and a cleaning mechanism which rotates relative to the raw material conveyor (1) is arranged inside the dust cover (6).
2. The automatic control system of fertilizer raw materials capable of preventing material blockage of claim 1, characterized in that: the cleaning mechanism comprises a motor (61) and a cleaning brush (62) which are fixed on the inner wall of the dust cover (6), one end of the cleaning brush (62) is in transmission connection with the output end of the motor (61), and bristles of the cleaning brush (62) are in contact with the surface of the raw material conveyor (1); the other end of the cleaning brush (62) is arranged in a clamping groove in the inner wall of the dust cover (6).
3. The automatic control system for fertilizer raw materials capable of preventing material blockage according to claim 1, characterized in that: the raw material conveyor (1) is obliquely arranged, and the height from the feeding end of the raw material conveyor (1) to the ground is greater than the height from the discharging end of the raw material conveyor (1) to the ground.
4. The automatic control system of fertilizer raw materials capable of preventing material blockage of claim 3, characterized in that: the inclination angle of the raw material conveyor (1) is 10-30 degrees.
5. The automatic control system of fertilizer raw materials capable of preventing material blockage of claim 1, characterized in that: and a measuring scale (7) is arranged at the bottom of the feeding end of the raw material conveyor (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221360505.5U CN217725268U (en) | 2022-06-01 | 2022-06-01 | Chemical fertilizer raw material automatic control system capable of preventing material blockage |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221360505.5U CN217725268U (en) | 2022-06-01 | 2022-06-01 | Chemical fertilizer raw material automatic control system capable of preventing material blockage |
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CN217725268U true CN217725268U (en) | 2022-11-04 |
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CN202221360505.5U Active CN217725268U (en) | 2022-06-01 | 2022-06-01 | Chemical fertilizer raw material automatic control system capable of preventing material blockage |
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2022
- 2022-06-01 CN CN202221360505.5U patent/CN217725268U/en active Active
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