CN217720986U - Carrier capable of eliminating block line cup consistency problem - Google Patents

Carrier capable of eliminating block line cup consistency problem Download PDF

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Publication number
CN217720986U
CN217720986U CN202221360468.8U CN202221360468U CN217720986U CN 217720986 U CN217720986 U CN 217720986U CN 202221360468 U CN202221360468 U CN 202221360468U CN 217720986 U CN217720986 U CN 217720986U
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China
Prior art keywords
coil
guide pillar
mounting plate
carrier
guide
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CN202221360468.8U
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Chinese (zh)
Inventor
陈方圆
陈武
张子茂
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Once Top Motor Manufacture Co ltd
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Once Top Motor Manufacture Co ltd
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Priority to CN202221360468.8U priority Critical patent/CN217720986U/en
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Abstract

The utility model discloses a carrier capable of eliminating the consistency problem of split block thread cups, which comprises a base, a coil bearing block, a guide pillar mounting plate, a thread end limiting plate and guide pillars arranged in a matrix; the top surface of the coil bearing block is a plane and is used for bearing the rhombic coil; the bottom of the coil bearing block is provided with a notch for accommodating the guide pillar mounting plate, and the guide pillar mounting plate is positioned at the notch; the guide columns are provided with two rows; the lower end of each guide pillar is respectively arranged on the guide pillar mounting plate; the upper end of each guide pillar penetrates through the coil bearing block respectively to be used for being in contact with the inner wall of the rhombic coil; and a plurality of through grooves are formed in the thread end limiting plate, so that the thread end on the rhombic coil can penetrate through the thread end limiting plate from the through grooves. The utility model discloses can guarantee that the distance between the tip of each adjacent coil is also unanimous, solve the uniformity problem that piles up of rhombus coil, guarantee follow-up shaping and piece together the piece line cup after, piece together the size in the space between each circle tip on the piece line cup unanimously.

Description

Carrier capable of eliminating block line cup consistency problem
Technical Field
The utility model belongs to the frock field, more specifically relates to can eliminate and piece together carrier of piece line cup uniformity problem.
Background
The coreless motor adopts the coreless as the rotor, eliminates the electric energy loss caused by the vortex formed by the iron core, greatly reduces the weight and the rotational inertia, reduces the mechanical energy loss of the rotor, greatly improves the energy density of the motor adopting the coreless, greatly reduces the weight and the volume compared with the motor with the iron core with the same power, and is a high-efficiency energy conversion mechanism.
The coreless motor has the outstanding characteristics of high energy conversion efficiency, quick starting and braking, stable and reliable operation, small rotating speed fluctuation and the like, and is widely applied to the fields of military, aerospace, civil electric appliances, industrial products and the like.
Because the design of the hollow cup motor is precise, a plurality of parts are arranged, and particularly the precision requirement of the hollow cup is very high. The rhombic coils are used as basic units of the hollow cup finished product, the rhombic coils are spliced together in a stacking mode, the rhombic coils can be bonded into a spliced line cake after hot pressing, and the spliced line cake is rounded to form the cup-shaped spliced line cup.
At present, after the winding of a winding machine is finished, a plurality of rhombic coils are stacked together in a staggered mode and placed on a die to form a rhombic coil group by manpower, and the distance between the end portions of every two adjacent rhombic coils is difficult to guarantee to be consistent; referring to fig. 1, after the diamond coil assembly is finally formed into the split bobbin, the diamond coils are also bent into arc coils through rounding deformation, and the gap a between the ends of the arc coils on the finally formed split bobbin is inconsistent due to the inconsistent distance between the ends of adjacent diamond coils at the beginning, so that the energy efficiency of the coreless motor is reduced during use.
SUMMERY OF THE UTILITY MODEL
To the above defect or the improvement demand of prior art, the utility model provides a can eliminate the carrier of piecing together piece wire cup uniformity problem, it can be neatly misplaced with the rhombus coil and pile up on coil holding piece and guarantee that the interval of each rhombus coil tip is equal to after piece wire cup is pieced together in follow-up shaping, piece up the size in the space between the tip of each coil on the wire cup unanimously.
For realizing above-mentioned purpose, according to the utility model discloses, provide and to eliminate and piece together carrier of piece line cup uniformity problem, a serial communication port, including base, coil holding piece, guide pillar mounting panel, end of a thread limiting plate and the guide pillar that is the matrix arrangement, wherein:
the coil bearing block, the guide pillar mounting plate and the thread end limiting plate are respectively and fixedly mounted on the base;
the top surface of the coil bearing block is a plane and is used for bearing the rhombic coil;
the bottom of the coil bearing block is provided with a notch for accommodating the guide pillar mounting plate, and the guide pillar mounting plate is positioned at the notch;
the guide posts are provided with two rows;
the lower end of each guide pillar is respectively arranged on the guide pillar mounting plate;
the upper end of each guide pillar penetrates through the coil bearing block respectively to be used for being in contact with the inner wall of the rhombic coil;
and a plurality of through grooves are formed in the thread end limiting plate, so that the thread end on the rhombic coil can penetrate through the thread end limiting plate from the through grooves.
Preferably, the coil bearing block is detachably mounted on the base.
Preferably, the coil bearing block is detachably mounted on the base through a bolt.
Preferably, the guide post mounting plate is detachably mounted on the base.
Preferably, the guide post mounting plate is detachably mounted on the base through bolts.
Preferably, the thread end limiting plate is detachably mounted on the base.
Preferably, the thread end limiting plate is detachably mounted on the base through a bolt.
Preferably, each guide post is detachably mounted on the guide post mounting plate.
Preferably, each guide post is detachably mounted on the guide post mounting plate in a threaded connection manner.
Preferably, the coil bearing block is integrally in an inverted U shape.
Generally, through the utility model discloses above technical scheme who conceives compares with prior art, can gain following beneficial effect:
1) The utility model discloses a have two rows of guide pillars that are the matrix arrangement on the carrier, because the interval homogeneous phase of two arbitrary adjacent guide pillars of every row of guide pillar equals, consequently stagger the rhombus coil that a plurality of specifications are the same and place back on the board is accepted to the coil, as long as their specification is the same, can guarantee that the distance between the tip of each adjacent coil is also unanimous, the uniformity problem of piling up of rhombus coil has been solved, guarantee that follow-up shaping piece together the piece wire cup after, piece together the size in the space between each circle tip on the piece wire cup unanimously.
2) Install the lines fixed plate on the base, can be used to the position of the end of a thread of restriction rhombus coil, conveniently come to twist thread the end of a thread with the cooperation of twisting thread device on the production line for this carrier can add the automated production in-process, improves the production efficiency of piecing together the piece line cup.
Drawings
FIG. 1 is a schematic diagram of a split thread cup formed by using a diamond-shaped coil as a basic unit;
fig. 2 is a schematic structural diagram of the present invention;
fig. 3 is a schematic structural diagram of the diamond coil placed on the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
Referring to fig. 2 and 3, can eliminate carrier of piecing together piece line cup uniformity problem, including base 1, coil socket piece 2, guide pillar mounting panel 6, end of a thread limiting plate 4 and be the guide pillar 3 of matrix arrangement, wherein:
the coil bearing block 2, the guide pillar mounting plate 6 and the thread end limiting plate 4 are respectively and fixedly mounted on the base 1.
The top surface of the coil bearing block 2 is a plane for bearing the rhombic coil 7, the rhombic coil 7 can be horizontally placed on the coil bearing block 2, and the plurality of rhombic coils 7 are orderly and horizontally stacked together after being staggered and stacked on the coil bearing block 2.
The bottom of the coil bearing block 2 is provided with a notch for accommodating the guide pillar mounting plate 6, and the guide pillar mounting plate 6 is positioned at the notch; the arrangement of the notch can make the whole structure of the carrier compact. Preferably, the coil bearing block 2 is integrally in an inverted U shape, and the notch is an opening of the inverted U-shaped coil bearing block 2.
The guide posts 3 are arranged in two rows, each row at least comprises more than three guide posts 3, and thus a plurality of rhombic coils can be placed in a staggered mode. In each row of guide columns 3, the number of the guide columns 3 and the space between the guide columns 3 can be designed according to different types of wire cups.
The lower end of each guide post 3 is respectively arranged on the guide post mounting plate 6, and the upper end of each guide post 3 respectively penetrates through the coil receiving block 2 to be in contact with the inner wall of the rhombic coil 7, so that the position of the rhombic coil 7 is limited. The upper end of each guide pillar 3 exceeds the coil bearing block 2, the exceeding length is long, and the rhombic coils are conveniently staggered and stacked to form a rhombic coil group.
The thread end limiting plate 4 is provided with a plurality of through grooves 5, so that thread ends 7-1 on the rhombic coils 7 penetrate through the thread end limiting plate 4 from the through grooves 5. The through slots 5 are preferably arranged vertically. Two thread ends 7-1 on each diamond-shaped coil 7 respectively penetrate through one through groove 5. Therefore, the thread end 7-1 is twisted by the twisting device, so that the width of the through groove 5 needs to be larger than the diameter of the thread end 7-1 on the rhombic coil 7, and a certain freedom of movement of the thread end 7-1 is allowed.
Referring to fig. 3, the rhombic coils 7 are sequentially placed on the coil bearing blocks 2, so that the corners of the rhombic coils 7 are just placed between the two guide pillars 3, the rhombic coils 7 are sequentially placed in a staggered mode, and the wire ends of the rhombic coils 7 extend out of the side and are placed in the through grooves 5 of the wire end limiting plates 4.
Further, coil bearing block 2 demountable installation is in on the base 1, preferably through bolt demountable installation on the base 1, be convenient for change coil bearing block 2.
Further, the guide pillar mounting plate 6 is detachably mounted on the base 1, and the guide pillar mounting plate 6 is detachably mounted on the base 1 through bolts, so that the guide pillar mounting plate 6 can be replaced conveniently.
Further, thread end limiting plate 4 is detachably mounted on base 1 through a bolt, and thread end limiting plate 4 is convenient to replace.
Furthermore, each guide post 3 is detachably mounted on the guide post mounting plate 6, so that the guide posts 3 can be replaced conveniently.
Further, every guide pillar 3 is respectively through threaded connection's mode demountable installation on the guide pillar mounting panel 6, and guide pillar 3 is difficult to rock like this, also makes things convenient for the dismouting moreover.
This carrier design is simple, and convenient to use can be through the conveyer conveying on automated production line, and a plurality of rhombus coils 5 misplace in proper order and pile up and form rhombus coil assembly on base 1 after, and conveyer conveys the rhombus coil assembly on carrier and the carrier to hot pressing mechanism, and hot pressing mechanism forms the holistic piece line cake of piecing together with rhombus coil assembly hot pressing, then the twisting device on the automated production line can be to two thrums that pass same logical groove 5 twist the line and twist them together. The spliced line cake is shaped by rounding, rounding and the like to form a spliced line cup, and the spliced line cup is post-processed to form a hollow cup.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. Can eliminate and piece together carrier of piece line cup uniformity problem, its characterized in that includes base, coil and holds piece, guide pillar mounting panel, end of a thread limiting plate and be the guide pillar of matrix arrangement, wherein:
the coil bearing block, the guide pillar mounting plate and the thread end limiting plate are respectively and fixedly mounted on the base;
the top surface of the coil bearing block is a plane and is used for bearing the rhombic coil;
the bottom of the coil bearing block is provided with a notch for accommodating the guide pillar mounting plate, and the guide pillar mounting plate is positioned at the notch;
the guide columns are provided with two rows;
the lower end of each guide pillar is respectively arranged on the guide pillar mounting plate;
the upper end of each guide post penetrates through the coil bearing block respectively to be in contact with the inner wall of the rhombic coil;
and a plurality of through grooves are formed in the thread end limiting plate, so that the thread end on the rhombic coil can penetrate through the thread end limiting plate from the through grooves.
2. The carrier of claim 1, wherein said coil receiving block is removably mounted to said base.
3. The carrier of claim 2, wherein the coil receiving block is detachably mounted on the base by bolts.
4. The carrier of claim 1, wherein the post mounting plate is detachably mounted on the base.
5. The carrier of claim 4, wherein the guide post mounting plate is detachably mounted on the base by bolts.
6. The carrier of claim 1, wherein the string head limiting plate is detachably mounted on the base.
7. The carrier of claim 6, wherein the string head limiting plate is detachably mounted on the base by bolts.
8. The carrier of claim 1, wherein each of the guide posts is detachably mounted on the guide post mounting plate.
9. The carrier according to claim 1, wherein each of the guide posts is detachably mounted on the guide post mounting plate by screwing.
10. The carrier of claim 1, wherein the coil receiving block is formed in an inverted U-shape.
CN202221360468.8U 2022-06-01 2022-06-01 Carrier capable of eliminating block line cup consistency problem Active CN217720986U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221360468.8U CN217720986U (en) 2022-06-01 2022-06-01 Carrier capable of eliminating block line cup consistency problem

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221360468.8U CN217720986U (en) 2022-06-01 2022-06-01 Carrier capable of eliminating block line cup consistency problem

Publications (1)

Publication Number Publication Date
CN217720986U true CN217720986U (en) 2022-11-01

Family

ID=83797507

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221360468.8U Active CN217720986U (en) 2022-06-01 2022-06-01 Carrier capable of eliminating block line cup consistency problem

Country Status (1)

Country Link
CN (1) CN217720986U (en)

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