CN217717242U - A horizontal load detection subassembly for aluminum alloy component - Google Patents
A horizontal load detection subassembly for aluminum alloy component Download PDFInfo
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- CN217717242U CN217717242U CN202221833356.XU CN202221833356U CN217717242U CN 217717242 U CN217717242 U CN 217717242U CN 202221833356 U CN202221833356 U CN 202221833356U CN 217717242 U CN217717242 U CN 217717242U
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Abstract
A horizontal load detection assembly for an aluminum alloy member. The horizontal load detection assembly is arranged on the detection rack and comprises a left tension detection support, a right tension detection support, a digital display sensor and a hydraulic jack; the left tension detection support is formed by welding a bottom plate, two side plates and a middle vertical plate, two reinforcing right-angle plates are further welded on the outer side of the middle vertical plate, and a digital display sensor is fixedly arranged on the inner side of the middle vertical plate and used for being connected with a pressure test head or a tension test head; the right tension detection support comprises a bottom plate and two side plates which are welded mutually, and further comprises a first vertical plate structure and a second vertical plate structure which are arranged at intervals, and two middle side plates are arranged between the first vertical plate structure and the second vertical plate structure at intervals. The horizontal load detection assembly is simple in structure, can complete horizontal tension and compression load detection of a guide rail and a vertical rod in a climbing frame member, and is low in overall processing cost and good in rigidity.
Description
Technical Field
The utility model relates to a metal component detects technical field, especially a horizontal load determine module for aluminum alloy component.
Background
The mechanical property of the metal component is an important factor of the product quality, the safety performance of the product is determined, at present, the climbing frame for building construction widely adopts the aluminum alloy component, and in order to ensure the use safety of the aluminum alloy component, the finished product of the processed aluminum alloy component needs to be subjected to load detection.
The main load device of applying that current aluminum alloy component detected is digital display hydraulic test platform, can directly apply load and visual display, and this type of testboard is not enough as follows:
1. the price of the test board is high, and the application range of the test board is wide, so that the structure of the test board is relatively complex, and the price range of a single digital display hydraulic test board meeting the requirements of a multi-component test and science and technology department evaluation center is 2w-6w yuan, so that the price is high;
2. the parts are many, so that the maintenance and the replacement are inconvenient;
3. the rigidity of the detection table frame is not ideal, and the bearing performance and the stability of the detection table frame are affected.
Disclosure of Invention
The utility model aims at solving above-mentioned technical problem, provide a horizontal load determine module for aluminum alloy component, this horizontal load determine module simple structure can accomplish the level of climbing guide rail in the frame component, pole setting and draw the load detection of pressing, and whole processing cost is low, the rigidity is good.
In order to solve the above prior art problems, the technical scheme of the utility model is that:
the utility model relates to a horizontal load detection assembly for aluminum alloy component, it is used in the load detection device, the load detection device is provided with the detection rack at least, the horizontal load detection assembly sets up on the detection rack, the horizontal load detection assembly includes left pulling force detection support, right pulling force detection support, digital display sensor, hydraulic jack;
the left tension detection support is formed by welding a bottom plate, two side plates and a middle vertical plate, and a digital display sensor is fixedly arranged on the inner side of the middle vertical plate and is used for connecting a pressure test head or a tension test head;
the right tension detection support comprises a bottom plate and two side plates which are welded with each other, the right tension detection support further comprises a first vertical plate structure and a second vertical plate structure which are arranged at intervals, two middle side plates are arranged between the first vertical plate structure and the second vertical plate structure at intervals, the hydraulic jack is arranged in a cavity formed by the first vertical plate structure, the second vertical plate structure and the two middle side plates, the hydraulic jack is a hollow hydraulic jack, the hollow hydraulic jack comprises a tubular supporting piston, the second vertical plate structure comprises two second vertical plates which are longitudinally arranged at intervals, a third vertical plate is further connected to the outer sides of the two second vertical plates, and through holes capable of allowing the tubular supporting piston to pass through are formed in the first vertical plate structure and the third vertical plate respectively;
the tensile force testing head comprises two plate-shaped connecting pieces, nuts are welded at one ends of the two plate-shaped connecting pieces, the two plate-shaped connecting pieces are connected with screw rods through the nuts, and screw holes are formed in the other ends of the two plate-shaped connecting pieces and connected with the aluminum alloy component through the screw holes;
the pressure testing head comprises a connecting screw rod and a supporting plate fixed at one end of the connecting screw rod;
the horizontal load detection assembly is used for detecting the horizontal tension or horizontal pressure of the aluminum alloy component.
Further, the detection rack comprises a base and a transverse rack, the base comprises a plurality of groups of upright columns, each group of upright columns is longitudinally connected with an upper longitudinal beam, the upper longitudinal beams of the plurality of groups of upright columns are arranged at the same height, and the transverse rack is fixedly arranged on the upper longitudinal beam of the base; the transverse rack comprises two cross beams at the front side and the rear side and a plurality of longitudinal connecting plates arranged between the cross beams, the two cross beams of the transverse rack adopt channel steel, the inner sides of the cross beams of the transverse rack are oppositely provided with a plurality of groups of tubular connecting pieces, and the left tension detection support and the right tension detection support are respectively and fixedly arranged at the left end and the right end of the transverse rack;
furthermore, a lower longitudinal beam is arranged on a single group of upright columns of the base for reinforcing the structural rigidity of the base, cross beams are respectively arranged on the upright columns on the front side and the rear side of the base, and the upright columns, the upper longitudinal beam, the lower longitudinal beam and the cross beams of the base are square tubes;
furthermore, two reinforcing right-angle plates are welded on the outer side of the middle vertical plate of the left tension detection support;
furthermore, a reinforcing plate is arranged on the inner side of a first vertical plate structure of the right tension detection support, and reinforcing right-angle plates are arranged on two sides of a third vertical plate of the right tension detection support;
further, when the horizontal load detection assembly is used for detecting horizontal tension of an aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, the tubular supporting piston of the hollow hydraulic jack faces the outside, the digital display sensor is connected with a tension test head and is connected with the screw rod of the tension test head, the inner side of the hollow hydraulic jack is connected with the tension test head through a connecting screw rod, one end of the outer side of the connecting screw rod is fixed at the outer end of the tubular supporting piston through a nut, one end of the inner side of the connecting screw rod is connected with the screw rod of the tension test head, the tension test head is arranged on the right side of the first vertical plate structure of the right tension detection support, the tension test head connected with the digital display sensor and the tension test head connected with the hollow hydraulic jack are respectively connected with two ends of the aluminum alloy component through screw rods, and the aluminum alloy component is connected to two plate-shaped connecting pieces of the tension test head, so that the aluminum alloy component is connected to the detection rack;
further, when the horizontal load detection assembly is used for detecting the horizontal pressure of the aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, the tubular supporting piston of the hollow hydraulic jack is arranged towards the inner side, the digital display sensor is connected with the pressure testing head and is connected with the screw rod of the pressure testing head, the aluminum alloy component is arranged between the pressure testing head connected with the digital display sensor and the tubular supporting piston of the hollow hydraulic jack, and battens are respectively arranged at the two ends of the aluminum alloy component in a cushioning mode.
Horizontal load detection subassembly is used for detecting the horizontal load of the aluminum alloy component of fixed length, and aluminum alloy component length sets up to two meters, can carry out length adjustment when load detection device is connected with aluminum alloy component, aluminum alloy component is at least including pole setting, the guide rail that is used for climbing the frame.
The method comprises the following steps of (I) detecting the horizontal tension of a vertical rod:
arranging the vertical rod on a transverse rack, wherein the load detection device is used for detecting the horizontal tension of the vertical rod, the hollow hydraulic jack is fixed in a right tension detection support, a tubular supporting piston of the hollow hydraulic jack is arranged towards the outer side, the digital display sensor is connected with a tension test head and is connected with a screw rod of the tension test head, the inner side of the hollow hydraulic jack is connected with the tension test head through a connecting screw rod, one end of the outer side of the connecting screw rod is fixed at the outer end of the tubular supporting piston through a nut, one end of the inner side of the connecting screw rod is connected with the screw rod of the tension test head, and the tension test head is arranged on the right side of a first vertical plate structure of the right tension detection support, the tension test head that digital display sensor connects with the tension test head that cavity hydraulic jack is connected through the screw respectively with the both ends of pole setting, the pole setting is connected on two platelike connecting pieces of tension test head, and the outside jack is propped up through the tubulose abutment piston of cavity hydraulic jack, and the tension test head through tubulose abutment piston connection transversely applys the pulling force to the pole setting, records the pulling force numerical value through digital display sensor, keeps pulling force 15 minutes, and the record data is repeated many times, accomplishes the horizontal tension of pole setting and detects.
(II) a vertical rod horizontal pressure detection mode:
arrange the pole setting in on horizontal rack, load detection device is used for the horizontal pressure detection of pole setting, cavity hydraulic jack is fixed in right pulling force and detects in the support just cavity hydraulic jack's tubulose ejection piston sets up towards the inboard, digital display sensor connects the screw rod that a pressure measurement head and digital display sensor were connected with the pressure measurement head, the pressure measurement head that the digital display sensor is connected with the middle pole setting that sets up of cavity hydraulic jack's tubulose ejection piston, the both ends face of pole setting is filled up respectively and is equipped with the flitch and the below at pole setting both ends is filled up respectively and is equipped with the flitch, uses the inboard ejection of hollow hydraulic jack, locates between tubulose ejection piston and the pressure measurement head pole setting pressure to through the horizontal application pressure of tubulose ejection piston opposition pole, through digital display sensor record horizontal pressure numerical value, keep pressure 15 minutes, record data, relapse many times, accomplish the horizontal pressure detection of pole setting.
(III) a guide rail horizontal tension detection mode:
the detection mode is the same as that of the vertical rod horizontal tension.
(IV) a guide rail horizontal pressure detection mode:
the same way as the vertical rod horizontal pressure detection mode.
The utility model relates to a horizontal load determine module for aluminum alloy component, its beneficial effect has:
1. the horizontal load detection assembly mainly aims at the climbing frame type aluminum alloy component, can complete the horizontal tension and compression load detection of the guide rail and the upright in the climbing frame component, and has relatively simple structure and low cost;
2. the device is mainly formed by welding large channel steel, square tubes and steel plates, has a simple structure and is convenient to overhaul and replace;
3. the device has good integral rigidity, can ensure the stability of the test process and has accurate detection data.
Drawings
Fig. 1 is a partial assembly view of a left tension detecting support and a right tension detecting support of a horizontal load detecting assembly for an aluminum alloy member according to the present invention;
FIG. 2 is an overall assembly view of a horizontal load detection assembly for an aluminum alloy structural member according to the present invention;
fig. 3 is a perspective view of the horizontal load detecting assembly for aluminum alloy members for detecting tension of the vertical rod according to the present invention;
FIG. 4 is a front view of the embodiment of FIG. 3;
FIG. 5 is a partial perspective view of the left side of the embodiment shown in FIG. 3;
fig. 6 is a perspective view of the horizontal load detecting assembly for an aluminum alloy structural member according to the present invention for detecting pressure of the vertical rod;
FIG. 7 is a partial perspective view of the left side of the embodiment shown in FIG. 6;
fig. 8 is a partial perspective view of the right side of the embodiment shown in fig. 6.
Detailed Description
The invention will be further described with reference to the following examples:
example (b):
as shown in fig. 1-8, the present invention relates to a horizontal load detection assembly for an aluminum alloy member, which is used in a load detection device, wherein the load detection device is at least provided with a detection rack, the horizontal load detection assembly is arranged on the detection rack, and the horizontal load detection assembly comprises a left tension detection support 3, a right tension detection support 4, a digital display sensor 6 and a hydraulic jack 8;
the left tension detection support 3 is formed by welding a bottom plate 31, two side plates 32 and a middle vertical plate 33, and a digital display sensor 6 is fixedly arranged on the inner side of the middle vertical plate 33 and is used for connecting a pressure test head 34 or a tension test head 35;
the right tension detection support 4 comprises a bottom plate 41 and two side plates 42 which are welded with each other, the right tension detection support further comprises a first vertical plate structure 43 and a second vertical plate structure 44 which are arranged at intervals, two middle side plates 45 are arranged between the first vertical plate structure and the second vertical plate structure at intervals, the hydraulic jack 8 is arranged in a cavity formed by the first vertical plate structure, the second vertical plate structure and the two middle side plates, the hydraulic jack is a hollow hydraulic jack, the hollow hydraulic jack comprises a tubular support piston 81, the second vertical plate structure comprises two second vertical plates which are longitudinally arranged at intervals, a third vertical plate 46 is further connected to the outer sides of the two second vertical plates, and through holes 47 which can be penetrated by the tubular support piston are formed in the first vertical plate structure and the third vertical plates respectively;
the tensile testing head 35 comprises two plate-shaped connecting pieces 351, one ends of the two plate-shaped connecting pieces are welded with nuts 352 and connected with screw rods 353 through the nuts, and the other ends of the two plate-shaped connecting pieces are formed with screw holes and connected with aluminum alloy components through the screw holes 354;
the pressure testing head 34 includes a connecting screw 341 and a supporting top plate 342 fixed at one end of the connecting screw;
the horizontal load detection assembly is used for detecting the horizontal tension or horizontal pressure of the aluminum alloy member.
Further, the detection rack comprises a base 1 and a transverse rack 2, the base comprises a plurality of groups of upright columns 11, each group of upright columns is longitudinally connected with an upper longitudinal beam 12, the upper longitudinal beams of the plurality of groups of upright columns are arranged at the same height, and the transverse rack is fixedly arranged on the upper longitudinal beam of the base; the transverse rack 2 comprises two beams 21 at the front side and the rear side and a plurality of longitudinal connecting plates 22 arranged between the beams, the two beams of the transverse rack are made of channel steel, the inner sides of the beams of the transverse rack are oppositely provided with a plurality of groups of tubular connecting pieces 23, and the left tension detection support and the right tension detection support are respectively and fixedly arranged at the left end and the right end of the transverse rack;
furthermore, a lower longitudinal beam 13 is further arranged on a single group of upright columns of the base 1 for reinforcing the structural rigidity of the base, cross beams 14 are further respectively arranged on the upright columns on the front side and the rear side of the base, and the upright columns, the upper longitudinal beam, the lower longitudinal beam and the cross beams of the base are square tubes;
furthermore, two reinforcing right-angle plates 36 are welded on the outer side of the middle vertical plate of the left tension detection support 3;
further, a reinforcing plate 48 is further arranged on the inner side of the first vertical plate structure of the right tension detection support 4, and reinforcing right-angle plates 49 are arranged on two sides of the third vertical plate structure of the right tension detection support;
further, when the horizontal load detection assembly is used for detecting the horizontal tension of an aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, the tubular supporting piston of the hollow hydraulic jack faces the outside, the digital display sensor is connected with the tension test head and is connected with the screw rod of the tension test head, the inner side of the hollow hydraulic jack is connected with the tension test head through a connecting screw rod 82, one end of the outer side of the connecting screw rod is fixed at the outer end of the tubular supporting piston through a nut 83, one end of the inner side of the connecting screw rod is connected with the screw rod of the tension test head, the tension test head is arranged on the right side of the first vertical plate structure of the right tension detection support, the tension test head connected with the digital display sensor and the tension test head connected with the hollow hydraulic jack are respectively connected with the two ends of the aluminum alloy component through screw rods, and the aluminum alloy component is connected to the two plate-shaped connecting pieces of the tension test head, so that the aluminum alloy component is connected to the detection rack;
further, when the horizontal load detection assembly is used for detecting the horizontal pressure of the aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, the tubular supporting piston of the hollow hydraulic jack is arranged towards the inner side, the digital display sensor is connected with the pressure testing head and is connected with the screw rod of the pressure testing head, the aluminum alloy component is arranged between the pressure testing head connected with the digital display sensor and the tubular supporting piston of the hollow hydraulic jack, and battens 53b are respectively arranged at the two ends of the aluminum alloy component in a cushioning mode.
Horizontal load detection subassembly is used for detecting the horizontal load of the aluminum alloy component of fixed length, and aluminum alloy component length sets up to two meters, can carry out length adjustment when load detection device is connected with aluminum alloy component, aluminum alloy component is at least including pole setting, the guide rail that is used for climbing the frame.
The method comprises the following steps of (I) detecting the horizontal tension of a vertical rod:
arrange pole setting 100 in horizontal rack on, load detection device is used for the horizontal pulling force detection of pole setting, cavity hydraulic jack is fixed in right pulling force and detects in the support just the tubulose propping up a piston of cavity hydraulic jack sets up towards the outside, a tensile test head and digital display sensor are connected to the digital display sensor and are connected with the screw rod of tensile test head, a tensile test head is connected through connecting screw rod to the inboard of cavity hydraulic jack, the one end in the connecting screw rod outside is fixed in the outer end of tubulose propping up a piston through the nut, the inboard one end of connecting screw rod is connected with the screw rod of tensile test head and tensile test head sets up in the right side of the first riser structure of right pulling force detection support, the tensile test head that the digital display sensor is connected with the tensile test head that cavity hydraulic jack is connected respectively with the both ends of pole setting through the screw rod, the pole setting is connected on two platelike connecting pieces of tensile test head, through the tubulose propping up a piston of cavity hydraulic jack, and applying transversely through the tensile test head that the digital display piston is connected, through the tensile test head record tensile value through the digital display sensor, keeps tensile data, accomplishes the pulling force data many times, and the level detection of the pole setting is to the outside repeatedly.
(II) a vertical rod horizontal pressure detection mode:
arrange the pole setting in on the horizontal rack, load detection device is used for the horizontal pressure detection of pole setting, cavity hydraulic jack be fixed in right pulling force detect the support just the tubulose back-up piston of cavity hydraulic jack sets up towards the inboard, digital display sensor connects a pressure measurement head and digital display sensor and is connected with the screw rod of pressure measurement head, the pressure measurement head that digital display sensor connects with the centre of cavity hydraulic jack's tubulose back-up piston sets up the pole setting, the both ends face of pole setting is filled up respectively and is equipped with the flitch and the below at pole setting both ends is filled up respectively and is equipped with the flitch, uses the inboard back-up of cavity hydraulic jack, locates between tubulose back-up piston and the pressure measurement head pole setting pressure to through the horizontal application pressure of tubulose back-up piston counter rod, record horizontal pressure numerical value through digital display sensor, keep pressure 15 minutes, the record data, relapse, accomplish the horizontal pressure detection of pole setting.
(III) a guide rail horizontal tension detection mode:
the detection mode of the horizontal tension of the guide rail is the same as that of the vertical rod.
(IV) a guide rail horizontal pressure detection mode:
the detection mode of the horizontal pressure of the guide rail is the same as that of the vertical rod.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (7)
1. A horizontal load detection subassembly for aluminum alloy component, it is arranged in load detection device, load detection device is provided with the detection rack at least, its characterized in that:
the horizontal load detection assembly is arranged on the detection rack and comprises a left tension detection support, a right tension detection support, a digital display sensor and a hydraulic jack;
the left tension detection support is formed by welding a bottom plate, two side plates and a middle vertical plate, and a digital display sensor is fixedly arranged on the inner side of the middle vertical plate and is used for connecting a pressure test head or a tension test head;
the right tension detection support comprises a bottom plate and two side plates which are welded with each other, the right tension detection support further comprises a first vertical plate structure and a second vertical plate structure which are arranged at intervals, two middle side plates are arranged between the first vertical plate structure and the second vertical plate structure at intervals, the hydraulic jack is arranged in a cavity formed by the first vertical plate structure, the second vertical plate structure and the two middle side plates, the hydraulic jack is a hollow hydraulic jack, the hollow hydraulic jack comprises a tubular supporting piston, the second vertical plate structure comprises two second vertical plates which are longitudinally spaced, third vertical plates are further connected to the outer sides of the two second vertical plates, and through holes capable of allowing the tubular supporting piston to pass through are formed in the first vertical plate structure and the third vertical plates respectively;
the tensile force testing head comprises two plate-shaped connecting pieces, nuts are welded at one ends of the two plate-shaped connecting pieces and connected with screw rods through the nuts, and screw holes are formed in the other ends of the two plate-shaped connecting pieces and connected with the aluminum alloy member through the screw holes;
the pressure testing head comprises a connecting screw rod and a supporting plate fixed at one end of the connecting screw rod.
2. The horizontal load detection assembly for the aluminum alloy component according to claim 1, wherein the detection rack comprises a base and a transverse rack, the base comprises a plurality of groups of upright columns, each group of upright columns is longitudinally connected with an upper longitudinal beam, the upper longitudinal beams of the plurality of groups of upright columns are arranged at the same height, and the transverse rack is fixedly arranged on the upper longitudinal beams of the base; the horizontal rack comprises two beams on the front side and the rear side and a plurality of longitudinal connecting plates arranged between the beams, the two beams of the horizontal rack are made of channel steel, a plurality of groups of tube-type connecting pieces are oppositely arranged on the inner sides of the beams of the horizontal rack, and the left tension detection support and the right tension detection support are respectively and fixedly arranged at the left end and the right end of the horizontal rack.
3. The horizontal load detection assembly for the aluminum alloy component according to claim 2, wherein a lower longitudinal beam is further arranged on a single group of upright columns of the base for enhancing the structural rigidity of the base, cross beams are further respectively arranged on the upright columns on the front side and the rear side of the base, and the upright columns, the upper longitudinal beam, the lower longitudinal beam and the cross beams of the base are square tubes.
4. The horizontal load detection assembly for the aluminum alloy component according to claim 1, wherein two reinforcing right-angle plates are welded to the outer side of the middle vertical plate of the left tension detection support.
5. The horizontal load detection assembly for the aluminum alloy component according to claim 1, wherein a reinforcing plate is further arranged on the inner side of the first vertical plate structure of the right tension detection support, and reinforcing right-angle plates are arranged on two sides of the third vertical plate structure of the right tension detection support.
6. The horizontal load detection assembly for the aluminum alloy component according to claim 1, wherein when the horizontal load detection assembly is used for detecting the horizontal tension of the aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, the tubular support piston of the hollow hydraulic jack faces the outside, the digital display sensor is connected with a tension test head and connected with a screw rod of the tension test head, the inner side of the hollow hydraulic jack is connected with the tension test head through a connecting screw rod, one end of the outer side of the connecting screw rod is fixed at the outer end of the tubular support piston through a nut, one end of the inner side of the connecting screw rod is connected with the screw rod of the tension test head, the tension test head is arranged on the right side of the first vertical plate structure of the right tension detection support, the tension test head connected with the digital display sensor and the tension test head connected with the hollow hydraulic jack are respectively connected with two ends of the aluminum alloy component through screw holes, and the aluminum alloy component is connected with two plate-shaped connecting pieces of the tension test head, so that the aluminum alloy component is connected with the detection rack.
7. The horizontal load detection assembly for the aluminum alloy component according to claim 1, wherein when the horizontal load detection assembly is used for detecting horizontal pressure of the aluminum alloy component, the hollow hydraulic jack is fixed in the right tension detection support, a tubular supporting piston of the hollow hydraulic jack faces inwards, the digital display sensor is connected with a pressure test head and is connected with a screw rod of the pressure test head, the aluminum alloy component is arranged between the pressure test head connected with the digital display sensor and the tubular supporting piston of the hollow hydraulic jack, and battens are respectively arranged at two ends of the aluminum alloy component in a padded mode.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221833356.XU CN217717242U (en) | 2022-07-18 | 2022-07-18 | A horizontal load detection subassembly for aluminum alloy component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221833356.XU CN217717242U (en) | 2022-07-18 | 2022-07-18 | A horizontal load detection subassembly for aluminum alloy component |
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| Publication Number | Publication Date |
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| CN217717242U true CN217717242U (en) | 2022-11-01 |
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| CN202221833356.XU Active CN217717242U (en) | 2022-07-18 | 2022-07-18 | A horizontal load detection subassembly for aluminum alloy component |
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- 2022-07-18 CN CN202221833356.XU patent/CN217717242U/en active Active
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