CN217704786U

CN217704786U - Automatic assembly system of electrician's accessory

Info

Publication number: CN217704786U
Application number: CN202221902889.9U
Authority: CN
Inventors: 冯福卫; 窦中伟; 孙明
Original assignee: Xinxiang Aikang Building Material Co ltd
Current assignee: Xinxiang Aikang Building Material Co ltd
Priority date: 2022-07-22
Filing date: 2022-07-22
Publication date: 2022-11-01
Anticipated expiration: 2032-07-22

Abstract

The utility model discloses an automatic assembly system of electrician's accessory, including equipment workstation, cup comb cap shale shaker, cup comb cap installation round platform tool, cup comb body shale shaker, cup comb body installation round platform tool, removal lower carriage and clutch transmission case, be provided with motor II on the equipment workstation, the output shaft of motor II is connected with the transmission shaft through drive mechanism, and the other end of transmission shaft is connected with the eccentric wheel, is connected with the bent axle on the eccentric wheel, and the removal lower carriage passes through the bent axle to be connected with the eccentric wheel, the top of equipment workstation is provided with the removal upper bracket, is provided with the spring between removal upper bracket and the removal lower carriage, cup comb cap installation round platform tool and cup comb body installation round platform tool are installed on the mesa of equipment workstation; the utility model discloses structural design is simple, can realize the fast assembly of the cup comb body and cup comb cap, saves the manual work, very big improvement production rate, guaranteed the cup comb body simultaneously and cup comb cap component quality.

Description

Automatic assembly system of electrician's accessory

Technical Field

The utility model relates to an electrician's accessory equipment technical field specifically is an electrician's accessory's automatic equipment system.

Background

Electrician's accessory cup comb cap and cup comb body need assemble the back just can the vanning shipment after the completion of moulding plastics, be about to cup comb cap and cup comb body equipment together. Under the existing conditions, manual assembly needs to be carried out manually, and an operator needs to screw the cup comb cap and the cup comb body together by hand in a rotating way and then package the cup comb cap and the cup comb body. This type of operation is time consuming and inefficient. In addition, due to different manual methods, the product is not screwed down, the cup comb cap is easy to fall off, and the requirements in practical use cannot be met, so that improved technology is urgently needed in the market to solve the problems.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide an automatic equipment system of electrician's accessory, structural design is simple, can realize the fast assembly of the cup comb body and cup comb cap, saves the manual work, very big improvement production rate, guaranteed the cup comb body and cup comb cap component quality simultaneously, prevent that cup comb cap from droing, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: the automatic assembly system for electrical accessories comprises an assembly workbench, a cup comb cap vibrating screen, a cup comb cap installation round platform jig, a cup comb body vibrating screen, a cup comb body installation round platform jig, a movable lower support and a clutch transmission box, wherein a motor II is arranged on the assembly workbench, an output shaft of the motor II is connected with a transmission shaft through a transmission mechanism, the other end of the transmission shaft is connected with an eccentric wheel, the eccentric wheel is connected with a crankshaft, the movable lower support is connected with the eccentric wheel through the crankshaft, a movable upper support is arranged above the assembly workbench, a spring is arranged between the movable upper support and the movable lower support, the cup comb cap installation round platform jig and the cup comb body installation round platform jig are installed on a table board of the assembly workbench, a cup comb body transmission chain is arranged between the cup comb body vibrating screen and the cup comb body installation round platform jig, a cup comb cap transmission chain is arranged between the cup comb cap vibrating screen and the cup comb body installation round platform jig, an assembly part is arranged on the left side of the cup comb body installation round platform jig, an air pipe is arranged above an assembly part, one end of the air pipe is connected with the outside, an air pump flow passage is arranged on the assembly workbench, and the upper end of the cup comb cap installation round platform guide jig is arranged on the assembly jig, and the round platform guide box guide post, and the round platform guide part is arranged below the clutch guide jig.

Furthermore, the chain wheel transmission mechanism is further included, the chain wheel transmission mechanism is composed of four gears, the four gears are connected through a chain, and one gear is arranged on the transmission shaft to drive the other three gears to rotate.

Furthermore, the clutch transmission case sets up to two, and the input shaft of clutch transmission case is connected with the sprocket among the sprocket drive mechanism, and the output shaft and the round platform tool of clutch transmission case are connected, and the clutch transmission case converts the perpendicular circular motion of gear into the horizontal circular motion of round platform tool, can pass on the transmission shaft for the clutch transmission case through sprocket drive mechanism to drive the round platform tool through the clutch transmission case and rotate, carry out automated assembly to the product.

Furthermore, move and be provided with electronic pneumatic hammer and electric spanner on the upper bracket, be provided with motor I that is used for driving electronic pneumatic hammer and electric spanner on the removal upper bracket.

Further, drive mechanism includes the belt pulley, and the belt pulley sets up to two, one of them belt pulley is installed on motor II, and another belt pulley is installed on the transmission shaft, passes through the belt connection between the belt pulley.

Furthermore, the below of cup comb cap installation round platform tool and the below of cup comb body installation round platform tool all are provided with the fixed plate that is used for electric air hammer and electric spanner, and the edge of cup comb cap installation round platform tool is provided with the round platform tool and encloses the fender, can screw up cup comb cap and cup comb body together through electric air hammer and electric spanner.

Further, be provided with operating panel on the right flank of equipment workstation, be provided with the regulator under the equipment workstation on the left flank, the lower surface of equipment workstation is provided with the supporting leg, can adjust the rotational speed of motor I through the regulator, and then can adjust the speed of the rotational speed of electric wrench and electronic pneumatic hammer, avoids because the anomaly of rotational speed to lead to cup comb cap and the cup comb body to appear assembling too loosely or the phenomenon of tension when the equipment, guarantee the quality of equipment product.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses on set up motor II, driven the transmission shaft through II output shafts of motor and rotated, the eccentric wheel passes through the bent axle and drives and remove the lower carriage up-and-down motion, and reciprocating type motion about electric air hammer and electric spanner carry out along with removing the upper bracket, like this, moves air hammer and electric spanner and produces decurrent effort on one side, produces rotatory effort on one side, and under the effect of two power, the cup combs the cap and is screwed up together with the cup comb body.

2. The utility model discloses on set up sprocket feed mechanism, can pass through sprocket feed mechanism with the transmission shaft and give the clutch transmission case, and drive the round platform tool through the clutch transmission case and rotate, carry out automatic equipment to the product, can the rotational speed of accommodate motor I through the regulator, and then can adjust the speed of the rotational speed of electric wrench and electric air hammer, avoid because the anomaly of rotational speed, thereby lead to the too loose or too tight phenomenon of assembly to appear in the equipment of cup comb cap and cup comb body, guarantee the quality of equipment product.

3. The utility model discloses on set up built-up piece guide post and trachea, under the combined action through built-up piece guide post and trachea air current, during the product that the equipment was accomplished fell into the finished product runner, accomplished the equipment of cup comb cap and cup comb body, the utility model discloses structural design is simple, can realize the fast assembly of cup comb body and cup comb cap, saves artifically, very big improvement production rate, guaranteed the cup comb body and cup comb cap component quality simultaneously, prevents that cup comb cap from droing.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of the present invention;

fig. 3 is a schematic structural view of the transmission shaft of the present invention;

fig. 4 is the utility model discloses installation round platform tool structural representation.

In the figure: the device comprises an assembly workbench, a 2-cup comb cap vibrating screen, a 3-cup comb cap transmission chain, a 4-cup comb cap installation circular table jig, a 5-circular table jig enclosure, a 6-electric air hammer, a 7-assembly guide column, an 8-air pipe, a 9-finished product flow channel, a 10-cup comb body vibrating screen, a 11-cup comb body transmission chain, a 12-cup comb body installation circular table jig, a 13-electric wrench, a 14-fixing plate, a 15-moving upper support, a 16-spring, a 17-operation panel, a 18-regulator, a 19-motor, a 20-transmission shaft, a 21-eccentric wheel, a 22-sprocket transmission mechanism, a 23-belt, a 24-motor I, a 25-clutch transmission case, a 26-pulley, a 27-crankshaft, a 28-moving lower support and a 29-motor II.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

Referring to fig. 1-4, the present invention provides a technical solution: an automatic assembly system of electrical accessories comprises an assembly workbench 1, a cup comb cap vibrating screen 2, a cup comb cap mounting circular table jig 4, a cup comb body vibrating screen 10, a cup comb body mounting circular table jig 12, a movable lower support 28 and a clutch transmission box 25, wherein a motor II 29 is arranged on the assembly workbench 1, an output shaft of the motor II 29 is connected with a transmission shaft 20 through a transmission mechanism, the transmission mechanism comprises two belt pulleys 26, one belt pulley 26 is mounted on the motor II 29, the other belt pulley 26 is mounted on the transmission shaft 20, the belt pulleys 26 are connected through a belt 23, the other end of the transmission shaft 20 is connected with an eccentric wheel 21, the eccentric wheel 21 is connected with a crankshaft 27, the movable lower support 28 is connected with the eccentric wheel 21 through the crankshaft 27, a movable upper support 15 is arranged above the assembly workbench 1, a spring 16 is arranged between the movable upper support 15 and the movable lower support 28, an electric air hammer 6 and an electric wrench 13 are arranged on the movable upper support 15, a motor assembly 24 for driving the electric hammer 6 and the electric hammer 13 is arranged on the movable upper support 15, a cup comb cap mounting jig 4 and a comb cap mounting jig 7, a guide assembly 7 is arranged between the cup comb body mounting jig 7 and a cup comb cylinder mounting jig 7, a gas pump 7 is arranged on the upper end of the cup comb body, a comb cap mounting jig 7, a comb chain guide device is arranged on the cup comb body mounting jig 7, a cylinder mounting jig 7, a gas cylinder mounting jig 7 corresponding to the cup comb body mounting jig 7, still include sprocket feed mechanism 22, sprocket feed mechanism 22 comprises four gears, connect through the chain between the four gears, one of them gear setting drives all the other three gear rotations on transmission shaft 20, clutch transmission case 25 sets up to two, clutch transmission case 25 input shaft is connected with the sprocket among the sprocket feed mechanism 22, the output shaft of clutch transmission case 25 is connected with the round platform tool, clutch transmission case 25 converts the vertically circular motion of gear into the horizontally circular motion of round platform tool, can pass transmission shaft 20 through sprocket feed mechanism 22 and give clutch transmission case 25, and drive the rotation of round platform tool through clutch transmission case 25, carry out automatic equipment to the product, the size of four gears is the same, the number of teeth is the same, make the operating cycle of round platform also the same, the adjustment of the equipment frequency of cup comb cap and cup comb body has been made things convenient for, the utility model discloses structural design is simple, can realize the quick equipment of cup comb body and cup comb cap, save the manual work, very big improvement production rate, guaranteed simultaneously that cup body and cup comb constitute the quality, prevent that the cup comb from coming off.

The lower part of the cup comb cap installation round platform jig 4 and the lower part of the cup comb body installation round platform jig 12 are provided with fixing plates 14 used for an electric air hammer 6 and an electric wrench 13, the edge of the cup comb cap installation round platform jig 4 is provided with a round platform jig surrounding baffle 5, the cup comb cap and the cup comb body can be screwed together through the electric air hammer 6 and the electric wrench 13, the right side surface of the assembly workbench 1 is provided with an operation panel 17, the lower left side surface of the assembly workbench 1 is provided with a regulator 18, the lower surface of the assembly workbench 1 is provided with supporting legs, the rotating speed of a motor I24 can be regulated through the regulator 18, the rotating speed of the electric wrench 13 and the electric air hammer can be regulated, the abnormity of the rotating speed is avoided, the phenomenon of over-loose or over-tight assembly of the cup comb cap and the cup comb body in the assembly process, and the quality of an assembled product is guaranteed.

Cup comb cap installation round platform tool 4 and cup comb body installation round platform tool 12 are last respectively to open 12 semicircle orifices, the central angle that links to each other two semicircle orifices is 30, and cup comb body installation round platform tool 12 is below, cup comb cap installation round platform tool 4 is above, the semicircle orifice of two round platform tools coincides under electric spanner, in order to make the semicircle orifice on the round platform tool coincide, the angular velocity of two tools needs to be unanimous, by angular velocity formula W =2 pi/T, linear velocity V =2 pi R/T, can obtain W = V/R, can derive from above formula, the angular velocity of tool is relevant with linear velocity and radius, the radius of two tools is the same, namely R is the same, and the linear velocity is driven by the epaxial gear of transmission, namely V is the same, therefore, the angular velocity of two tools is the same.

When in use: after the motor ii 29 is started, the belt pulley 26 on the motor ii 29 rotates, the belt pulley 26 on the transmission shaft 20 is driven to rotate through a belt, the transmission shaft 20 rotates, on one hand, the eccentric wheel 21 at the tail end of the transmission shaft 20 also starts to rotate, the movable lower bracket 28 is driven to move through linkage of the crankshaft 27, and the movable upper bracket 15 is driven to move through force transmission, so that the electric air hammer 6 and the electric wrench 13 fixed on the movable upper bracket 15 move downwards to assemble and tighten the cup comb cap and the cup comb body, on the other hand, the transmission shaft 20 drives the chain wheel transmission mechanism 22 to rotate, the cup comb cap installation circular table jig 4 and the cup comb body installation circular table jig 12 rotate through the clutch transmission box 25, and further the cup comb cap and the cup comb body on the transmission chain automatically enter the installation hole grooves of the circular table jig to be assembled, the assembled product continuously rotates in the circular table, and when the product rotates to the position of the finished product flow channel 9, the product is subjected to blowing force from the air flow in the air pipe 8 and the resistance of the guide column 7, the product is extruded to fall into the finished product under the action of two forces, and the assembly process is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic equipment system of electrician's accessory, includes equipment workstation (1), cup comb cap shale shaker (2), cup comb cap installation round platform tool (4), cup comb body shale shaker (10), cup comb body installation round platform tool (12), removes lower carriage (28) and clutch transmission case (25), its characterized in that: a motor II (29) is arranged on the assembly workbench (1), an output shaft of the motor II (29) is connected with a transmission shaft (20) through a transmission mechanism, the other end of the transmission shaft (20) is connected with an eccentric wheel (21), the eccentric wheel (21) is connected with a crankshaft (27), a movable lower support (28) is connected with the eccentric wheel (21) through the crankshaft (27), a movable upper support (15) is arranged above the assembly workbench (1), a spring (16) is arranged between the movable upper support (15) and the movable lower support (28), a cup comb body transmission chain (11) is arranged between the cup comb cap mounting circular table jig (4) and the cup comb body mounting circular table jig (12) on the table top of the assembly workbench (1), a cup comb cap transmission chain (3) is arranged between the cup comb body vibrating screen (10) and the cup comb body mounting circular table jig (12), a cup comb body assembly guide column (7) is arranged on the left side of the cup comb body mounting circular table (12), an air pipe guide column (7) is arranged above the cup comb cap vibrating screen (2) and the cup comb body mounting circular table (4), an air pipe guide column (9) is connected with a finished product flow channel (9) corresponding to the finished product flow channel of the assembly platform (1), the clutch transmission case (25) is arranged below the circular truncated cone jig.

2. An automated assembly system for electrical accessories, as claimed in claim 1, wherein: the chain wheel transmission mechanism (22) is composed of four gears, the four gears are connected through a chain, and one gear is arranged on the transmission shaft (20) and drives the other three gears to rotate.

3. An automated assembly system for electrical accessories, according to claim 2, characterized in that: the clutch transmission case (25) sets up to two, and the input shaft of clutch transmission case (25) is connected with the sprocket among sprocket drive mechanism (22), and the output shaft and the round platform tool of clutch transmission case (25) are connected, and clutch transmission case (25) convert the perpendicular circular motion of gear into the horizontal circular motion of round platform tool.

4. The automated assembly system of electrical accessories of claim 1, wherein: the electric air hammer (6) and the electric wrench (13) are arranged on the movable upper support (15), and the motor I (24) used for driving the electric air hammer (6) and the electric wrench (13) is arranged on the movable upper support (15).

5. An automated assembly system for electrical accessories, as claimed in claim 1, wherein: the transmission mechanism comprises two belt pulleys (26), one belt pulley (26) is installed on the motor II (29), the other belt pulley (26) is installed on the transmission shaft (20), and the belt pulleys (26) are connected through a belt (23).

6. The automated assembly system of electrical accessories of claim 1, wherein: the fixing plates (14) are arranged below the cup comb cap installation circular table jig (4) and below the cup comb body installation circular table jig (12), and the circular table jig surrounding baffle (5) is arranged at the edge of the cup comb cap installation circular table jig (4).

7. The automated assembly system of electrical accessories of claim 1, wherein: the right side face of the assembling workbench (1) is provided with an operating panel (17), the lower left side face of the assembling workbench (1) is provided with an adjuster (18), and the lower surface of the assembling workbench (1) is provided with supporting legs.