CN217702152U - A steel pipe quick clamp tool - Google Patents
A steel pipe quick clamp tool Download PDFInfo
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- CN217702152U CN217702152U CN202221725895.1U CN202221725895U CN217702152U CN 217702152 U CN217702152 U CN 217702152U CN 202221725895 U CN202221725895 U CN 202221725895U CN 217702152 U CN217702152 U CN 217702152U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 115
- 239000010959 steel Substances 0.000 title claims abstract description 115
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 3
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- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000005520 cutting process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
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Abstract
本实用新型公开了一种钢管快夹工装,包括夹持平台,沿夹持平台的长度方向排布有用于夹持钢管的夹具,所述夹具包括夹具底座以及固定在夹具底座的夹持架,夹具底座与夹持平台之间可拆卸连接,夹持架具有支撑部和锁紧部,锁紧部位于支撑部上方,支撑部上对称设有用于对钢管进行支撑的调节臂,调节臂的夹持端朝向夹持架的内侧;锁紧部一端与支撑部转动连接,另一端通过可拆卸的锁紧机构固定,在锁紧部正对两个调节臂对称中心的位置设有锁紧臂,锁紧臂竖直设置,在锁紧部转动至支撑部上方时,锁紧臂将钢管压紧在调节臂的夹持端;本实用新型无需复杂的调节定位,快速进行钢管的定位夹紧,节省钢管的夹装时间,提升钢管的加工效率。
The utility model discloses a steel pipe quick-clamping tool, which comprises a clamping platform, a clamp for clamping a steel pipe is arranged along the length direction of the clamping platform, and the clamp comprises a clamp base and a clamping frame fixed on the clamp base. The clamp base and the clamping platform are detachably connected. The clamp frame has a support part and a locking part. The locking part is located above the support part. The support part is symmetrically provided with an adjusting arm for supporting the steel pipe. The holding end faces the inner side of the clamping frame; one end of the locking part is rotatably connected with the supporting part, the other end is fixed by a detachable locking mechanism, and a locking arm is provided at the position where the locking part faces the symmetrical center of the two adjusting arms, The locking arm is vertically arranged, and when the locking part rotates to the top of the supporting part, the locking arm presses the steel pipe against the clamping end of the adjusting arm; the utility model does not require complicated adjustment and positioning, and can quickly perform the positioning and clamping of the steel pipe. Save the clamping time of the steel pipe and improve the processing efficiency of the steel pipe.
Description
技术领域technical field
本实用新型涉及钢管加工技术领域,具体涉及一种钢管快夹工装。The utility model relates to the technical field of steel pipe processing, in particular to a quick-clamp tool for steel pipes.
背景技术Background technique
钢管一般为柱状结构,在进行管路加工时需要对管路进行夹持固定,以便进行焊接、切割等操作,现有的通用的夹持形式为通过三个夹持杆,通过同步调整夹持杆,进行管路的固定,为了保持管路的同心,那么就需要保证三个夹持杆调整距离相一致,导致调节困难,需要重复调节,同时,钢管的重量较重,在穿入过程中,与夹具之间的阻力大,导致安装困难,耗费时间长,影响加工效率。Steel pipes generally have a columnar structure. During pipeline processing, the pipeline needs to be clamped and fixed for welding, cutting and other operations. The existing general clamping form is to use three clamping rods to adjust the clamping To fix the pipeline, in order to maintain the concentricity of the pipeline, it is necessary to ensure that the adjustment distances of the three clamping rods are consistent, which makes the adjustment difficult and requires repeated adjustments. , The resistance between the clamp and the fixture is large, which makes the installation difficult, takes a long time, and affects the processing efficiency.
实用新型内容Utility model content
技术目的:针对现有技术对钢管夹持固定效率低,调节夹持过程复杂的不足,本实用新型公开了一种能够快速进行钢管的夹持固定,提高管路加工效率的钢管快夹工装。Technical purpose: In view of the low efficiency of clamping and fixing steel pipes in the prior art and the complex adjustment and clamping process, the utility model discloses a quick clamping tool for steel pipes that can quickly clamp and fix steel pipes and improve the processing efficiency of pipelines.
技术方案:为实现上述技术目的,本实用新型采用了如下技术方案:Technical solution: In order to achieve the above-mentioned technical purpose, the utility model adopts the following technical solution:
一种钢管快夹工装,包括夹持平台,沿夹持平台的长度方向排布有用于夹持钢管的夹具,所述夹具包括夹具底座以及固定在夹具底座的夹持架,夹具底座与夹持平台之间可拆卸连接,夹持架具有支撑部和锁紧部,锁紧部位于支撑部上方,支撑部上对称设有用于对钢管进行支撑的调节臂,调节臂的夹持端朝向夹持架的内侧;锁紧部一端与支撑部转动连接,另一端通过可拆卸的锁紧机构固定,在锁紧部正对两个调节臂对称中心的位置设有锁紧臂,锁紧臂竖直设置,在锁紧部转动至支撑部上方时,锁紧臂将钢管压紧在调节臂的夹持端。A quick-clamp tool for steel pipes, comprising a clamping platform, clamps for clamping steel pipes are arranged along the length direction of the clamping platform, the clamps include a clamp base and a clamping frame fixed on the clamp base, the clamp base and the clamping The platforms are detachably connected. The clamping frame has a supporting part and a locking part. The locking part is located above the supporting part. An adjusting arm for supporting the steel pipe is arranged symmetrically on the supporting part. The clamping end of the adjusting arm faces the clamping part. The inner side of the frame; one end of the locking part is rotatably connected with the supporting part, and the other end is fixed by a detachable locking mechanism. A locking arm is provided at the position where the locking part is facing the symmetrical center of the two adjusting arms, and the locking arm is vertical. It is provided that when the locking part rotates above the supporting part, the locking arm presses the steel pipe to the clamping end of the adjusting arm.
优选地,本实用新型的支撑部采用凵字型形状,支撑部的底部固定在夹具底座上,调节臂安装在支撑部两侧的支臂上,调节臂沿夹持方向与支臂滑动连接,所述调节臂包括滑动架,滑动架中部开设有用于与支臂滑动配合的滑孔,滑动架位于夹持架内部的一端设有夹头,滑动架背离夹持架的一端设有调节螺杆,所述调节螺杆穿过滑动架的端部与支臂沿夹持方向螺接,调节螺杆在杆身上套接固定有用于推动滑动架滑动的推板。Preferably, the support part of the present utility model adopts a square shape, the bottom of the support part is fixed on the clamp base, the adjustment arm is installed on the support arms on both sides of the support part, and the adjustment arm is slidably connected with the support arm along the clamping direction. The adjusting arm includes a sliding frame, the middle part of the sliding frame is provided with a sliding hole for slidingly matching with the support arm, the end of the sliding frame located inside the clamping frame is provided with a chuck, and the end of the sliding frame away from the clamping frame is provided with an adjusting screw, The adjusting screw passes through the end of the sliding frame and is screwed to the support arm along the clamping direction, and the adjusting screw is sleeved and fixed on the rod body with a push plate for pushing the sliding frame to slide.
优选地,本实用新型的夹头采用具备弹性能力材料制造的滚轮,滚轮通过滚轮架与滑动架的端部连接。Preferably, the collet of the present utility model adopts a roller made of elastic material, and the roller is connected to the end of the sliding frame through the roller frame.
优选地,本实用新型的滚轮架以调节螺杆轴线方向为转轴与滑动架转动连接,在钢管安装时,转动滚轮架,使滚轮的滚动方向与钢管的轴线方向相一致,通过滚轮辅助钢管的安装。Preferably, the roller frame of the present utility model is connected with the sliding frame with the axis direction of the adjustment screw as the rotating shaft. When the steel pipe is installed, the roller frame is rotated so that the rolling direction of the roller is consistent with the axial direction of the steel pipe, and the installation of the steel pipe is assisted by the roller. .
优选地,本实用新型的锁紧臂包括与调节臂结构相同的第二滑动架与第二调节螺杆,锁紧臂通过第二滑动架与锁紧部沿竖直方向滑动连接,在第二滑动架的下端设有第二夹头,所述第二夹头采用弧形板,弧形板的凹面朝向钢管所在一侧。Preferably, the locking arm of the present utility model includes a second sliding frame and a second adjusting screw having the same structure as the adjusting arm, the locking arm is slidably connected with the locking part in the vertical direction through the second sliding frame, and the second sliding The lower end of the frame is provided with a second chuck, and the second chuck adopts an arc-shaped plate, and the concave surface of the arc-shaped plate faces the side where the steel pipe is located.
优选地,本实用新型的夹持平台沿长度方向设有若干固定孔,夹具底座与夹持平台之间通过穿入固定孔内的螺栓进行锁紧固定,通过改变与夹具底座连接的固定孔位置,进行夹具之间的间距调整。Preferably, the clamping platform of the present utility model is provided with several fixing holes along the length direction, the clamp base and the clamping platform are locked and fixed by bolts penetrating into the fixing holes, and by changing the position of the fixing holes connected to the clamp base , to adjust the distance between the fixtures.
优选地,本实用新型的锁紧机构包括贯穿支撑部与锁紧部配合面的锁紧螺栓,在锁紧螺栓的上端通过螺母锁紧。Preferably, the locking mechanism of the present invention includes a locking bolt penetrating through the mating surface of the supporting part and the locking part, and the upper end of the locking bolt is locked by a nut.
有益效果:本实用新型所提供的一种钢管快夹工装具有如下有益效果:Beneficial effects: a steel pipe quick-clamp tooling provided by the utility model has the following beneficial effects:
1、本实用新型通过支撑部进行钢管的支撑,通过转动形式的锁紧部及其竖直设置的调节臂快速实现对管路的夹紧固定,无需复杂的调节定位,节省管路的夹装时间,提升钢管的加工效率。1. The utility model supports the steel pipe through the support part, and quickly realizes the clamping and fixing of the pipeline through the rotating locking part and its vertically arranged adjustment arm, without complicated adjustment and positioning, saving the clamping of the pipeline Time, improve the processing efficiency of steel pipes.
2、本实用新型的支撑部采用凵型形状,两个调节臂对称设置在支臂上,并与支臂之间滑动连接,针对不同规格的钢管夹持,可以改变调节臂夹持端的位置,使钢管的受力更加均衡,以适应管路种类较多的情形,针对同一规格或者相近规格的钢管,只要钢管能够被调节臂支撑,则不需要调整调节臂的位置即可实现对钢管的支撑固定,只有在管径变化较大时,导致钢管的受力点分布在两侧或者集中在底部,为保证支撑的稳定性,需要对调节臂进行调整,改变调节臂夹持端的位置,使受力更加均衡。2. The support part of the utility model adopts the shape of a bulge, and the two adjustment arms are symmetrically arranged on the support arm, and are slidably connected with the support arm. For the clamping of steel pipes of different specifications, the position of the clamping end of the adjustment arm can be changed. Make the force of the steel pipe more balanced to adapt to the situation with many types of pipelines. For steel pipes of the same specification or similar specifications, as long as the steel pipe can be supported by the adjustment arm, the steel pipe can be supported without adjusting the position of the adjustment arm. Fixed, only when the pipe diameter changes greatly, the stress points of the steel pipe are distributed on both sides or concentrated at the bottom. In order to ensure the stability of the support, it is necessary to adjust the adjustment arm and change the position of the clamping end of the adjustment arm so that the force is more balanced.
3、本实用新型调节臂上的夹头采用滚轮,并且滚轮采用具备弹性能力的材料,诸如橡胶等制造而成,既能够保证对钢管进行支撑,还可以在需要转动钢管时,辅助进行转动,便于人员的操作。3. The chuck on the adjusting arm of the utility model adopts rollers, and the rollers are made of elastic materials, such as rubber, etc., which can not only ensure the support of the steel pipe, but also assist in the rotation when the steel pipe needs to be rotated. It is convenient for personnel to operate.
4、本实用新型的滚轮架与滑动架转动连接,使滚轮的滚动方向在平行与钢管轴线、垂直于钢管轴线方向进行切换,在钢管装入时,滚轮与钢管轴线一致,辅助管路安装,在钢管安装完成后,转动至与钢管轴线垂直,进行钢管的支撑,在需要转动钢管时,辅助进行钢管的转动操作,节省人力。4. The roller frame of the present utility model is connected with the sliding frame in rotation, so that the rolling direction of the roller can be switched parallel to the axis of the steel pipe and perpendicular to the axis of the steel pipe. After the steel pipe is installed, it is rotated to be perpendicular to the axis of the steel pipe to support the steel pipe. When the steel pipe needs to be rotated, it assists in the rotation operation of the steel pipe to save manpower.
5、本实用新型锁紧臂的第二夹头采用弧形板形状,并且凹面朝向钢管所在方向,在夹紧钢管时,可以限制钢管的转动,夹持更加牢靠,在需要转动钢管时,只需要将锁紧臂上移,即可转动钢管到所需位置,不需要移动调节臂。5. The second chuck of the locking arm of the utility model is in the shape of an arc plate, and the concave surface faces the direction of the steel pipe. When clamping the steel pipe, the rotation of the steel pipe can be restricted, and the clamping is more reliable. When the steel pipe needs to be rotated, only It is necessary to move the locking arm up to turn the steel pipe to the desired position without moving the adjusting arm.
6、本实用新型的夹具底座通过设置在夹持平台上的固定孔进行固定连接,可以通过调整连接的固定孔进而改变夹具之间的间距,以适应不同长度的管路夹装固定需求。6. The clamp base of the utility model is fixedly connected through the fixing holes provided on the clamping platform, and the distance between the clamps can be changed by adjusting the connecting fixing holes to meet the clamping and fixing requirements of pipelines of different lengths.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art.
图1为本实用新型整体结构图;Fig. 1 is the overall structure diagram of the utility model;
图2为本实用新型沿图1中A区域局部放大图;Fig. 2 is a partial enlarged view of the utility model along the region A in Fig. 1;
其中,1-夹持平台、2-钢管、3-夹具底座、4-支撑部、5-锁紧部、6-调节臂、7-锁紧机构、8-锁紧臂、9-支臂、10-滑动架、11-调节螺杆、12-推板、13-滚轮、14-滚轮架、15-第二滑动架、16-第二调节螺杆、17-第二夹头、18-固定孔、19-锁紧螺栓。Among them, 1-clamping platform, 2-steel pipe, 3-fixture base, 4-supporting part, 5-locking part, 6-adjusting arm, 7-locking mechanism, 8-locking arm, 9-arm, 10-sliding frame, 11-adjusting screw, 12-push plate, 13-roller, 14-roller frame, 15-second sliding frame, 16-second adjusting screw, 17-second chuck, 18-fixing hole, 19-lock bolt.
具体实施方式Detailed ways
下面通过一较佳实施例的方式并结合附图来更清楚完整地说明本实用新型,但并不因此将本实用新型限制在所述的实施例范围之中。The utility model will be more clearly and completely described below by means of a preferred embodiment in conjunction with the accompanying drawings, but the utility model is not limited to the scope of the described embodiment.
如图1和图2所示为本实用新型所公开的一种钢管快夹工装,包括夹持平台1,沿夹持平台的长度方向排布有用于夹持钢管2的夹具,所述夹具包括夹具底座3以及固定在夹具底座3的夹持架,夹具底座3与夹持平台1之间可拆卸连接,夹持架具有支撑部4和锁紧部5,锁紧部5位于支撑部4上方,支撑部4上对称设有用于对钢管进行支撑的调节臂6,调节臂6的夹持端朝向夹持架的内侧;锁紧部5一端与支撑部4转动连接,另一端通过可拆卸的锁紧机构7固定,在锁紧部4正对两个调节臂对称中心的位置设有锁紧臂8,锁紧臂8竖直设置,在锁紧部5转动至支撑部4上方时,锁紧臂8将钢管2压紧在调节臂6的夹持端。As shown in Fig. 1 and Fig. 2, it is a steel pipe fast clamping tool disclosed by the utility model, which includes a
在夹持钢管前,锁紧部5处于打开状态,钢管2置于调节臂6上时,转动锁紧部5,使锁紧部5与支撑部4形成闭合的夹持架,通过锁紧机构7进行锁紧,锁紧臂8压在钢管2的上端,通过锁紧臂8与两个调节臂6配合进行管路的夹持固定,对于相同规格或者尺寸相近的钢管,不需要调整调节臂6的位置,直接通过转动锁紧部实现对钢管的固定与松开,操作便捷,减少夹持工序的时间,提高效率。Before clamping the steel pipe, the
具体的,为了支撑部结构的稳定,本实用新型的支撑部4采用凵字型形状,支撑部4的底部固定在夹具底座3上,调节臂6安装在支撑部4两侧的支臂9上,调节臂6沿夹持方向与支臂9滑动连接,所述调节臂6包括滑动架10,滑动架10中部开设有用于与支臂9滑动配合的滑孔,滑动架10位于夹持架内部的一端设有夹头,滑动架10背离夹持架的一端设有调节螺杆11,所述调节螺杆11穿过滑动架10的端部与支臂9沿夹持方向螺接,调节螺杆11在杆身上套接固定有用于推动滑动架10滑动的推板12。Specifically, in order to stabilize the structure of the supporting part, the supporting
凵型形状的底部可以提供足够的支撑力,滑动设置的滑动架,能够改变夹头的位置,在不同规格的钢管需要夹持固定时,通过旋动调节螺杆11改变夹头所处的位置,以适应不同管径钢管的夹持需求,假设钢管管径减小,现有的夹头位置无法对钢管进行有效的支撑,需要将滑动架10向夹持架的内侧移动,两个滑动架10的移动距离保持一致,缩小两个夹头支架的间距,使钢管仍能落在夹头之间,在钢管的管径变大时,虽然现有的夹头位置可以支撑钢管,但是会导致支撑力主要集中在钢管的下部,受力不够均衡,因此需要将滑动架回撤,使钢管的受力分布不会过于集中,稳定性更好。The bottom of the square shape can provide enough supporting force, and the slide frame set by sliding can change the position of the chuck. When steel pipes of different specifications need to be clamped and fixed, the position of the chuck can be changed by turning the adjusting
本实用新型的夹头可以采用现有的管路夹头形式,但是此种型式不便于管路的装入以及调节,为此本实用新型也对夹头的型式进行改进,具体的,夹头采用具备弹性能力材料制造的滚轮13,避免刚性接触造成钢管管壁的损伤,滚轮13通过滚轮架14与滑动架10的端部连接,滚轮架14以调节螺杆轴线方向为转轴与滑动架10转动连接,在钢管安装时,转动滚轮架14,使滚轮13的滚动方向与钢管2的轴线方向相一致,通过滚轮13辅助钢管2的安装。The collet of the utility model can adopt the form of the existing pipeline collet, but this type is not convenient for loading and adjusting the pipeline, so the utility model also improves the type of the collet, specifically, the collet The
滚轮式的夹头结构设计,在进行钢管装入时,转动滚轮架14,使滚轮13的滚动方向与钢管的装入方向一致,通过滚轮13减小装入阻力,便于人员的操作,同时,在钢管安装到位后,可以转动滚轮架14,使滚轮的转轴与钢管的轴线方向一致,滚轮13与钢管的管壁接触,对钢管进行支撑,在需要对钢管的圆周方向进行调节时,转动钢管即可。Roller-type collet structure design, when loading the steel pipe, turn the
锁紧臂8包括与调节臂6结构相同的第二滑动架15与第二调节螺杆16,锁紧臂8通过第二滑动架15与锁紧部5沿竖直方向滑动连接,在第二滑动架15的下端设有第二夹头17,所述第二夹头17采用弧形板,弧形板的凹面朝向钢管2所在一侧。如果第二夹头17同样采用滚轮结构,那么钢管即使被夹持住,仍会产生转动,此种情形适用于钢管焊接或者对接的情形,但是在切割或者钻孔等加工时,钢管如果具备转动自由度,那么会对加工加工进程产生影响,为此,本实用新型的实施例中将第二夹头17设计成弧形板结构,在进行钢管夹紧时,钢管不会产生周向转动。The locking arm 8 includes a second sliding
同时为了可以适应不同长度钢管的夹持固定,便于对夹具的位置与间距进行调整,本实用新型夹具底座与夹持平台1之间采用的是可拆卸的连接结构,具体的,本实用新型的夹持平台1沿长度方向设有若干固定孔18,夹具底座3与夹持平台1之间通过穿入固定孔内的螺栓进行锁紧固定,通过改变与夹具底座3连接的固定孔18位置,进行夹具之间的间距调整,锁紧机构7包括贯穿支撑部与锁紧部配合面的锁紧螺栓19,在锁紧螺栓19的上端通过螺母锁紧。At the same time, in order to be able to adapt to the clamping and fixing of steel pipes of different lengths, and to facilitate the adjustment of the position and distance of the clamps, a detachable connection structure is adopted between the clamp base of the utility model and the
本实用新型所提供的一种钢管快夹工装在使用时,先根据需要夹持固定的钢管长度与管径对于夹具在夹持平台1上的布置间距以及调节臂的端部位置进行调整,然后将钢管置于夹具的调节臂端部,由夹头进行支撑,在钢管重量不大时,不需要转动滚轮架14,直接将钢管放在滚轮上,转动锁紧部5,拧紧锁紧螺栓19,旋动第二调节螺杆16,带动第二夹头17下移将钢管夹紧,在进行钢管更换时,可以将锁紧臂8上移,进行钢管的穿入,也可以松开锁紧机构,将锁紧部5转动打开,将钢管放入,对于大批量的同规格钢管,可以将锁紧机构7设计成可以快速锁紧与打开的结构,在完成第一次钢管夹紧后,不需要调整锁紧臂8、调节臂6的位置,直接通过开合锁紧机构7的形式来进行快速装夹,具体的,所述的锁紧机构7可以采用电磁吸附的形式,可以实现快速锁紧与打开;在钢管的重量较大时,可以先转动滚轮架14,调整滚轮的朝向,在钢管装夹时,辅助钢管进行移动,在钢管移动到位后,再次转动滚轮架14,使滚轮13复位,转动锁紧部5,使用锁紧机构将支撑部4与锁紧部5锁紧,旋动第二调节螺杆16,带动第二夹头17下移将钢管夹紧,完成固定,在加工过程中,如果需要转动钢管,只需要松开锁紧臂8,即可进行钢管的周向转动,转动到位后,再次通过锁紧臂8进行钢管的夹紧。When the steel pipe quick-clamp tooling provided by the utility model is in use, the length and diameter of the fixed steel pipe to be clamped are first adjusted according to the arrangement spacing of the clamps on the
以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.
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