CN217700494U - A municipal drainage pipeline directional dredging and slag removal device - Google Patents
A municipal drainage pipeline directional dredging and slag removal device Download PDFInfo
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- CN217700494U CN217700494U CN202221450355.7U CN202221450355U CN217700494U CN 217700494 U CN217700494 U CN 217700494U CN 202221450355 U CN202221450355 U CN 202221450355U CN 217700494 U CN217700494 U CN 217700494U
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- 239000002893 slag Substances 0.000 title description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000002787 reinforcement Effects 0.000 description 7
- 239000010802 sludge Substances 0.000 description 6
- 238000007689 inspection Methods 0.000 description 3
- 241000283690 Bos taurus Species 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及市政排水技术领域,具体为一种市政排水管道定向清淤除渣装置。The utility model relates to the technical field of municipal drainage, in particular to a device for directional dredging and slag removal of municipal drainage pipelines.
背景技术Background technique
市政排水管道是收集和输送污水、废水及雨水的公用基础设施,在我国近几十年来城镇化的进程中,城市里面新建了大量的市政排水管道及其附属设施,构成了城市运行的“地下血脉”。由于多年来市政排水管道缺乏有效的疏通和运维管理,排水管道内部淤泥严重,一方面造成排水管道过流能力减弱,导致排水不畅甚至引发城市内涝等问题,另一方面,管道内长期淤积,淤积物中的有机物在微生物作用下产生H2S、甲烷等有毒气体和酸性物质,腐蚀管道造成污水渗漏而污染地下水。目前,绞车清淤是我国上海、广州、天津、武汉等许多城市排水管道常用的机械疏通方法,其主要设备包括绞车、滑轮架和通沟牛。该方法采用竹片穿过需要清通的管道,利用管道两端检查井上的绞车往复绞动钢丝绳,然后使用通沟牛把污泥等淤积物从管内拉出来后推入下游检查井中,最后操作工人下井清理淤积物。绞车清淤适用于两端设置了检查井的市政排水管道,对于长距离封闭排水管道则无法进行疏通,且需要人工下井操作,工作环境恶劣,设备操作不便,容易引发安全事故。Municipal drainage pipes are public infrastructure for collecting and transporting sewage, waste water and rainwater. In the process of urbanization in my country in recent decades, a large number of municipal drainage pipes and their ancillary facilities have been newly built in cities, which constitute the "underground" of urban operation. Bloodline". Due to the lack of effective dredging and operation and maintenance management of municipal drainage pipes for many years, the silt inside the drainage pipes is serious. On the one hand, the flow capacity of the drainage pipes is weakened, resulting in poor drainage and even urban waterlogging. , the organic matter in the silt produces H 2 S, methane and other toxic gases and acidic substances under the action of microorganisms, which corrodes the pipeline and causes sewage to leak and pollute the groundwater. At present, winch dredging is a common mechanical dredging method for drainage pipelines in Shanghai, Guangzhou, Tianjin, Wuhan and many other cities in my country. Its main equipment includes winches, pulley frames and communication cattle. This method uses bamboo chips to pass through the pipeline that needs to be cleared, and uses the winch on the inspection well at both ends of the pipeline to reciprocate the wire rope, and then uses the ditching cow to pull the sludge and other silt out of the pipe and push it into the downstream inspection well, and finally operate Workers go down the well to clean up the silt. Winch dredging is suitable for municipal drainage pipelines with inspection wells at both ends. For long-distance closed drainage pipelines, it cannot be dredged, and manual operation is required. The working environment is harsh and the equipment is inconvenient to operate, which is likely to cause safety accidents.
授权公告号为CN214391496U的中国实用新型专利公开了一种蠕动管道清淤机器人,利用固定在清淤机器人外壁的多组行走轮控制机器人前进,利用连接柱顶住管道内壁,对清淤机器人进行管道内的定位,并通过前端的一个铰刀进行清淤。该清淤机器人有以下缺陷:1.管道内壁容易打滑,仅通过行走轮可能会发生清淤机构无法前进的情况,对于长距离管道清淤困难;2.通过一个铰刀难以清除管道整个断面的淤泥,清理效果差;3.缺乏对污泥的冲水处理,清淤效果差,清淤机构容易被硬化的污泥阻碍前进。The Chinese utility model patent with the authorized announcement number CN214391496U discloses a peristaltic pipeline dredging robot, which uses multiple sets of walking wheels fixed on the outer wall of the dredging robot to control the advancement of the robot, uses the connecting column to withstand the inner wall of the pipeline, and performs pipeline cleaning for the dredging robot. Positioning inside and dredging with a reamer at the front end. The dredging robot has the following defects: 1. The inner wall of the pipeline is easy to slip, and the dredging mechanism may not be able to move forward only through the walking wheels, which is difficult for long-distance pipeline dredging; 2. It is difficult to remove the entire section of the pipeline with a reamer. 3. Lack of flushing treatment for sludge, poor dredging effect, and dredging mechanism is easily hindered by hardened sludge.
实用新型内容Utility model content
本实用新型的目的在于提供一种清淤效果好、适用于不同直径的长距离管道、结构稳定可靠的定向清淤除渣装置。The purpose of the utility model is to provide a directional dredging and slag removal device with good dredging effect, suitable for long-distance pipelines with different diameters, and stable and reliable structure.
为实现上述目的,本实用新型提供如下技术方案:一种市政排水管道定向清淤除渣装置,包括箱体,所述箱体后端中部固定有支撑板、后端两侧铰接有转动板,所述转动板一端与箱体铰接,另一端设置有通过电机一驱动的动力轮,所述支撑板和转动板之间设置有将两者连接的弹簧二,使得转动板上的动力轮顶在管道的内壁上,所述箱体外壁上固定有多个滑轮,所述箱体前端设置有旋转箱,所述旋转箱通过设置在箱体内的电机二驱动旋转,所述旋转箱远离箱体一端设置有多个破碎桨,所述破碎桨的驱动轴伸入旋转箱内并通过电机三驱动旋转。In order to achieve the above purpose, the utility model provides the following technical solutions: a device for directional dredging and slag removal of municipal drainage pipes, including a box body, a support plate is fixed in the middle of the rear end of the box body, and rotating plates are hinged on both sides of the rear end. One end of the rotating plate is hinged with the box body, and the other end is provided with a power wheel driven by the motor one, and a spring two connecting the two is arranged between the support plate and the rotating plate, so that the power wheel on the rotating plate stands on the On the inner wall of the pipeline, a plurality of pulleys are fixed on the outer wall of the box, the front end of the box is provided with a rotating box, and the rotating box is driven to rotate by the motor two arranged in the box, and the rotating box is far away from one end of the box A plurality of crushing paddles are provided, and the drive shafts of the crushing paddles extend into the rotary box and are driven to rotate by the motor three.
优选地,所有破碎桨之间的驱动轴上设置有带轮,带轮之间通过皮带连接,使得电机三同时驱动所有破碎桨。Preferably, pulleys are arranged on the drive shafts between all the crushing paddles, and the pulleys are connected by belts, so that the motor three drives all the crushing paddles simultaneously.
优选地,所述旋转箱靠近箱体的一端设置有限位环一,所述箱体前端设置有与限位环一相配合的限位环二,所述限位环一能恰好套设在限位环二内而不脱离。Preferably, a limiting
优选地,所述限位环一的直径小于限位环二的直径,限位环一的外边缘向外侧延伸形成截面为L形的结构,限位环二的外边缘向内侧延伸形成截面为L形的结构。Preferably, the diameter of the limiting
优选地,所述动力轮外周均匀设置有一圈抓地刺。Preferably, a ring of ground thorns is uniformly arranged on the outer periphery of the power wheel.
优选地,所述转动板为L形。Preferably, the rotating plate is L-shaped.
优选地,所述滑轮通过支撑杆与箱体连接,所述支撑杆穿过箱体内壁进入设置在箱体内壁的固定筒中,所述固定筒底部设置有弹簧一,所述弹簧一远离固定筒底部一端与支撑杆固定,使得支撑杆因弹簧一的弹力而顶在管道的内壁上。Preferably, the pulley is connected to the box body through a support rod, and the support rod passes through the inner wall of the box and enters a fixed cylinder arranged on the inner wall of the box, and a spring one is arranged at the bottom of the fixed cylinder, and the spring one is far away from the fixed cylinder One end of the bottom is fixed with the support rod, so that the support rod bears against the inner wall of the pipeline due to the elastic force of the spring one.
优选地,所述支撑杆的下部设置有限位孔,一端固定在固定筒内壁上的限位板穿过限位孔。Preferably, a limiting hole is provided at the lower part of the support rod, and a limiting plate with one end fixed on the inner wall of the fixing cylinder passes through the limiting hole.
优选地,所述滑轮沿着箱体长度方向均匀布置有四圈,每一圈均匀设置四个。Preferably, the pulleys are evenly arranged in four turns along the length direction of the box body, and four turns are evenly arranged in each turn.
优选地,所述箱体内设置有水箱以及与水箱连接的水泵,水泵的输出端与设置在箱体前端外边缘的分流板连接。Preferably, a water tank and a water pump connected to the water tank are arranged in the tank, and an output end of the water pump is connected to a diverter plate arranged on the outer edge of the front end of the tank.
本实用新型的有益效果:The beneficial effects of the utility model:
1.本实用新型通过设置能够伸缩的滑轮和动力轮,提高了装置对不同直径管道的适应性,同时在动力轮上设置抓地刺,能够增加动力轮与管道之间的摩擦力,避免动力轮旋转的过程中出现打滑的现象,使得清淤除渣装置能保持前进状态,完成长距离封闭排水管道的清淤。1. The utility model improves the adaptability of the device to pipes with different diameters by setting retractable pulleys and power wheels. At the same time, the power wheel is provided with gripping thorns, which can increase the friction between the power wheel and the pipe and avoid power The phenomenon of slipping occurs during the rotation of the wheel, so that the dredging and slag removal device can keep moving forward and complete the dredging of long-distance closed drainage pipes.
2.本实用新型设置了旋转箱和多个破碎桨,使得破碎桨在旋转过程中能随着旋转箱旋转,进一步提高了对污泥破碎的效果,并配合通过分流板射出的清水进行冲洗,提高了清淤除渣效果。2. The utility model is equipped with a rotating box and a plurality of crushing paddles, so that the crushing paddles can rotate with the rotating box during the rotation process, which further improves the effect of crushing the sludge, and cooperates with the clear water injected through the diverter plate for washing. The effect of desilting and slag removal has been improved.
3.本实用新型通过设置加固架,能够对电机二进行加固,避免电机二使用的过程中出现松动的现象,通过设置加固块,能够对电机二和旋转箱的连接处进行加固,避免旋转箱工作的过程中倾斜的现象,提高了装置的可靠性。3. The utility model can reinforce the second motor by setting a reinforcement frame to avoid loosening during the use of the second motor. By setting the reinforcement block, the connection between the second motor and the rotating box can be reinforced to avoid the rotation of the rotating box. The phenomenon of inclination during the working process improves the reliability of the device.
4.本实用新型通过设置限位环一和限位环二,能够对旋转箱进行限位,避免旋转箱旋转的过程中出现晃动的现象,保证了清淤效果。4. The utility model can limit the rotating box by setting the first and second limiting rings, avoiding the phenomenon of shaking during the rotation of the rotating box, and ensuring the dredging effect.
5.本实用新型通过设置限位板,能够对支撑杆进行限位,避免支撑杆移动的过程中出现过度移动的情况。5. The utility model can limit the position of the support rod by setting the limit plate, so as to avoid excessive movement of the support rod during the movement process.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中A处放大示意图;Fig. 2 is the enlarged schematic diagram of place A in Fig. 1;
图3为本实用新型限位板的立体图;Fig. 3 is the three-dimensional view of the limiting plate of the present invention;
附图标记:1、箱体;2、支撑板;3、转动板;4、动力轮;5、电机一;6、电机二;7、旋转箱;8、限位环一;9、限位环二;10、破碎桨;11、带轮;12、电机三;13、皮带;14、水箱;15、水泵;16、分流板;17、滑轮;18、支撑杆;19、固定筒;20、弹簧一;21、弹簧二;22、抓地刺;23、限位板;24、加固架;25、加固块。Reference signs: 1, box body; 2, support plate; 3, rotating plate; 4, power wheel; 5, motor one; 6, motor two; 7, rotating box; 8, limit ring one; 9, limit Ring two; 10, crushing paddle; 11, pulley; 12, motor three; 13, belt; 14, water tank; 15, water pump; 16, splitter plate; 17, pulley; 18, support rod; 19, fixed cylinder; 20 1, spring one; 21, spring two; 22, ground thorns; 23, limit plate; 24, reinforcement frame; 25, reinforcement block.
具体实施方式Detailed ways
下面将结合附图和具体实施例对本实用新型作进一步的详细说明。The utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,该清淤除渣装置包括箱体1,所述箱体1后端中部固定有支撑板2、后端两侧铰接有L形转动板3,所述转动板3一端与箱体1铰接,另一端设置有动力轮4,所述支撑板2和转动板3之间设置有将两者连接的弹簧二21,使得转动板3能够在转动过程中受到弹簧二21的支撑,从而顶在管道的内壁上,所述动力轮4通过设置在转动板3上的电机一5驱动,所述动力轮4外周均匀设置有一圈抓地刺22,抓地刺22为凸起的勾刺状结构,能够增加动力轮4与管道之间的摩擦力,避免动力轮4旋转的过程中出现打滑的现象。As shown in Figure 1, the dredging and slag removal device includes a
所述箱体1外壁固定有十六个滑轮17,所述滑轮17沿着箱体1长度方向均匀布置有四圈,每一圈均匀设置四个。如图2、3所示,所述滑轮17通过支撑杆18与箱体1连接,所述支撑杆18穿过箱体1内壁进入设置在箱体内壁1的固定筒19中,所述固定筒19底部设置有弹簧一20,所述弹簧一20远离固定筒19底部一端与支撑杆18固定,使得支撑杆18因弹簧一20的弹力而顶在管道的内壁上,所述支撑杆18的下部设置有限位孔,一端固定在固定筒19内壁上的限位板23穿过限位孔,能够对支撑杆18进行限位,避免支撑杆18移动的过程中出现过度移动的情况。Sixteen
所述箱体1内设置有水箱14以及与水箱14连接的水泵15,水泵15的输出端与设置在箱体1前端外边缘的分流板16连接,能够对前方的淤泥进行冲洗。The
所述箱体1内靠近前端的内壁上固定设置有电机二6,并通过加固架24对电机二6进行加固,所述电机二6的输出端伸出箱体1与旋转箱7通过加固块25固定连接,通过设置加固块25,能够对电机二6和旋转箱7的连接处进行加固,避免旋转箱7工作的过程中发生倾斜的现象。所述旋转箱7靠近箱体1的一端设置有限位环一8,所述箱体1前端设置有限位环二9,限位环一8的直径小于限位环二9的直径,限位环一8的外边缘向外侧延伸形成截面为L形的结构,限位环二9的外边缘向内侧延伸形成截面为L形的结构,使得所述限位环一8能恰好套设在限位环二9内而不脱离。The motor two 6 is fixedly arranged on the inner wall close to the front end in the
所述旋转箱7远离箱体1一端设置有三个破碎桨10,破碎桨10的驱动轴伸入旋转箱7内并通过电机三12驱动,三个破碎桨10之间的驱动轴上设置有带轮11,带轮11之间通过皮带13连接,使得电机三12同时驱动三个破碎桨10。The rotary box 7 is provided with three crushing
本实用新型的工作原理及使用流程:使用时,将箱体1和旋转箱7放入管道的内部,此时通过弹簧一20的弹力使滑轮17与管道的内壁接触,通过弹簧二21的弹力使抓地刺22与管道的内壁接触,启动电机一5,电机一5的输出端带动动力轮4和抓地刺22旋转,使得箱体1和旋转箱7开始移动,启动电机二6和电机三12,电机二6的输出端带动旋转箱7旋转,电机三12的输出端带动破碎桨10旋转,此时破碎桨10将污泥块进行破碎,启动水泵15,水泵15将水箱14内部的水输送至分流板16的内部,分流板16对破碎的污泥进行冲洗,破碎的污泥和水可以从而管道的内部排出,从而实现了长距离管道的定向清淤除渣。The working principle and application process of the utility model: when in use, put the
本实用新型结构之间互相配合使用,具备可移动定向清淤除渣,清淤效果好,使用范围广等优点,解决了传统的机械清淤装置需要配合检查井使用,导致机械清淤装置使用范围受限,无法对长距离封闭排水管道进行清淤的问题。The structure of the utility model is used in conjunction with each other, and has the advantages of movable and directional dredging and slag removal, good dredging effect, and wide application range. The scope is limited, and it is impossible to desilt the long-distance closed drainage pipes.
以上显示和描述了本实用新型的基本原理和主要结构特征。本实用新型不受上述实例的限制,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present utility model have been shown and described above. The utility model is not limited by the above-mentioned examples. On the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes and improvements, and these changes and improvements all fall into the scope of the utility model claimed. Inside. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (10)
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| CN202221450355.7U CN217700494U (en) | 2022-06-10 | 2022-06-10 | A municipal drainage pipeline directional dredging and slag removal device |
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