CN217700221U - Waste material separating mechanism - Google Patents
Waste material separating mechanism Download PDFInfo
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- CN217700221U CN217700221U CN202221606953.9U CN202221606953U CN217700221U CN 217700221 U CN217700221 U CN 217700221U CN 202221606953 U CN202221606953 U CN 202221606953U CN 217700221 U CN217700221 U CN 217700221U
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- transfer
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- guide chute
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Abstract
The utility model discloses a waste material separating mechanism, which comprises a material guide chute, a load transferring component, an ultrasonic separating component and a waste material unloading component; a feeding station and a separating station are preset on the guide chute; the transfer component comprises a transfer track, a transfer support and a transfer platform; the transfer rail is arranged in parallel with the material guide groove; the shifting platform is arranged above the guide chute, is in sliding fit with the shifting track through the shifting bracket and is provided with a bracket groove; the transfer support is used for driving the transfer platform to move between the feeding station and the separating station; the ultrasonic separation assembly comprises a vibration device and a vibration die; the vibrating die is arranged above the separating station and is driven by the vibrating device to do lifting motion and ultrasonic vibration, and the lower surface of the vibrating die is provided with abdicating holes and abdicating grooves distributed on two sides of the abdicating holes; the waste unloading assembly is arranged on the side edge of the guide chute and used for unloading the waste support separated from the target product from the moving platform. The utility model discloses can realize separating target product and waste material support with automizing.
Description
Technical Field
The utility model relates to a terminal technical field that moulds plastics especially indicates a waste material separating mechanism.
Background
In the production of terminal injection molding, generally can be at the waste material that the additional shaping has similar support between a plurality of products (also have the terminal of plastics accessory) connect into a whole with a plurality of products, conveniently mould plastics and accomplish the back and shift a plurality of products to subsequent station from the station of moulding plastics simultaneously and handle, guarantee production efficiency.
In the prior art, the terminal is generally processed in a manual mode after being injection-molded, namely, the connection between the product and the waste is broken or cut off manually, the mode has the problems of low production efficiency, high labor intensity and the like, the product is easily damaged due to misoperation, and the quality of the product cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a waste material separating mechanism can realize separating target product and waste material support with automizing, improves production efficiency.
In order to achieve the above purpose, the solution of the utility model is:
a waste material separating mechanism is used for processing a semi-finished product with target products and a waste material support, wherein the target products are uniformly distributed on two sides of the waste material support, and the waste material support is provided with a vertical material column; comprises a guide chute, a shifting component, an ultrasonic separation component and a waste unloading component; a feeding station and a separating station are preset in the extending direction of the guide chute; the transfer component comprises a transfer track, a transfer bracket and a transfer platform; the transfer rail is arranged in parallel with the guide chute; the shifting platform is arranged above the guide chute, is in sliding fit with the shifting track through the shifting bracket, and is provided with a bracket groove for embedding the waste bracket; the transfer support is used for driving the transfer platform to move between the feeding station and the separation station; the ultrasonic separation assembly comprises a vibration device and a vibration die; the vibrating die is arranged above the separating station and is driven by the vibrating device to do lifting motion and ultrasonic vibration, and the lower surface of the vibrating die is provided with abdicating holes for matching the material columns and abdicating grooves distributed on two sides of the abdicating holes for matching the target product; the waste unloading assembly is arranged on the side edge of the guide chute and used for clamping the material column so as to unload the waste support separated from the target product from the moving platform.
The target product is a terminal injection molded with a plastic accessory that is attached to the side of the scrap rack by a stub bar during molding.
The guide chute comprises a horizontal section and an inclined section which are connected, the lower end of the inclined section is designed to be an opening, the feeding station and the separating station are respectively located at two ends of the horizontal section, and the separating station is located at the joint of the horizontal section and the inclined section.
The two sides of the guide chute are provided with the transfer rails, and the two ends of the transfer platform are in sliding connection and matching with the transfer rails through the transfer brackets respectively.
The moving carrier is provided with a through hole for matching the target product, and the through holes are formed in two sides of the support groove.
The vibration device comprises a first shaft seat and a vibrator; the first shaft seat is used for driving the vibrator to do lifting motion; the vibrator is used for driving the vibration die to vibrate ultrasonically.
The waste unloading assembly comprises a second shaft seat, a clamping jaw and a swing arm; the clamping jaw is in pivot joint fit with the second shaft base through the swing arm, and the second shaft base is used for driving the swing arm to do rotating motion or lifting motion.
The waste unloading assembly is arranged on the side of the feeding station.
The waste separating mechanism also comprises a machine table for installing the guide chute, the transfer assembly, the ultrasonic separating assembly and the waste unloading assembly.
After the technical scheme is adopted, the waste support is clamped by using the movable platform and the vibration mould on the separation station, and the joint of the target product and the waste support is vibrated off in an ultrasonic vibration mode, so that automatic material separation is realized, the production efficiency can be greatly improved, the labor intensity is reduced, and the labor cost is saved; the integrality of the material column of the waste support is guaranteed through the abdicating hole of the vibration die during the ultrasonic vibration, the unloading of the waste support is realized by clamping the material column by the waste unloading assembly in the subsequent process, different flow directions of a target product and the waste support are realized, and the sorting is not needed after the separation.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a perspective view of the stage and the semi-finished product according to the embodiment of the present invention;
FIG. 3 is a perspective view of the vibrating die according to the embodiment of the present invention;
the reference numbers indicate:
1- -semi-finished product; 11- -target product; 111- -plastic fittings;
112- -terminal; 12-a scrap rack; 121- -material column;
113- -stub bar; 2- - -a material guide chute; 21- - -a horizontal section;
22-an inclined section; 3- -a transfer assembly; 31- - -transfer rail;
32-a transfer support; 33- -moving the platform; 331- -a holder recess;
332- -through holes; 4-an ultrasonic separation assembly; 41- -vibrating the mould;
411- -relief hole; 412- -relief groove; 42- -a first shaft seat;
43- -vibrator; 5-a scrap unloading assembly; 51- -a second bearing block;
52- -a jaw; 53- -swing arm; 6- -machine table.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the specific embodiments below.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without making creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present invention, it should be understood that the directions or positional relationships indicated are based on the directions or positional relationships shown in the drawings, or the directions or positional relationships that the products of the present invention are usually placed when in use, or the directions or positional relationships that the skilled person usually understands, and the description is simplified only for the convenience of describing the embodiments of the present invention, and it is not intended to indicate or imply that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to a number of indicated technical features. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be interpreted broadly, e.g., as either a fixed connection, a detachable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation of the first and second features not being in direct contact, but being in contact with another feature between them. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed.
In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
The utility model discloses a waste material separating mechanism, which is used for processing a semi-finished product 1 with a target product 11 and a waste material bracket 12, wherein the target product 11 is evenly distributed at two sides of the waste material bracket 12, and the waste material bracket 12 is provided with a vertical material column 121; the waste separating mechanism comprises a guide chute 2, a transfer component 3, an ultrasonic separating component 4 and a waste unloading component 5;
a feeding station and a separating station are preset in the extension direction of the material guide chute 2;
the transferring component 3 comprises a transferring track 31, a transferring bracket 32 and a transferring platform 33; the transfer rail 31 is arranged in parallel with the material guide chute 2; the transferring platform 33 is arranged above the material guide chute 2, is in sliding fit with the transferring rail 31 through the transferring bracket 32, and is provided with a bracket groove 331 for embedding the waste bracket 12; the transfer support 32 is used for driving the transfer platform 33 to move between the feeding station and the separating station;
the ultrasonic separating assembly 4 comprises a vibrating device and a vibrating die 41; the vibrating die 41 is arranged above the separating station and is driven by a vibrating device to do lifting motion and ultrasonic vibration, and the lower surface of the vibrating die is provided with a yielding hole 411 matched with the feeding column 121 and yielding grooves 412 distributed on two sides of the yielding hole 411 and matched with the target product 11;
the waste unloading assembly 5 is arranged at the side of the material guide chute 2 and used for clamping the material column 121 to unload the waste support 12 separated from the target product 11 from the moving platform 33.
Referring to fig. 1-3, a specific embodiment of the present invention is shown.
The target product 11 is a terminal 112 molded with a plastic fitting 111, and the plastic fitting 111 is attached to the side of the scrap holder 12 by a stub bar 13 during molding.
The material guide groove 2 comprises a horizontal section 21 and an inclined section 22 which are connected, the lower end of the inclined section 22 is open, a feeding station and a separating station are respectively positioned at two ends of the horizontal section 21, and the separating station is positioned at the joint of the horizontal section 21 and the inclined section 22. The inclined section 22 ensures that the target product 11 can slide down along the inclined section 22 by means of self-weight after the target product 11 is separated from the waste support 12, and accumulation at the position where the target product and the waste support are separated is avoided. Further, a container such as a frame, a tub, etc. may be placed at the lower end of the inclined section 22 for receiving the target product 11.
Both sides of the material guiding chute 2 are provided with a transfer rail 31, and both ends of a transfer platform 33 are respectively in sliding fit with the transfer rails 31 through a transfer bracket 32. The two sets of transfer rails 31 and transfer frames 32 can ensure the bearing capacity and structural stability of the transfer table 33.
The transfer table 33 is provided with a through hole 332 for the target product 11 to fit, and the through holes 332 are provided on both sides of the holder recess 331.
The transfer rack 32 may be provided with a motor or a similar device for driving, or a device or a component capable of driving the transfer rack 32 to move horizontally, such as a conveying component in combination of a motor and a synchronous belt, a motor and a screw rod, is designed on the side of the transfer rail 31.
The vibration device comprises a first shaft seat 42 and a vibrator 43; the first shaft seat 42 is used for driving the vibrator 43 to do lifting movement; the vibrator 43 is used to drive the vibration die 41 to vibrate ultrasonically.
The scrap unloading assembly 5 comprises a second shaft seat 51, a clamping jaw 52 and a swing arm 53; the clamping jaw 52 is pivotally connected with the second shaft base 51 through the swing arm 53, and the second shaft base 51 is used for driving the swing arm 53 to do rotating motion or lifting motion: when the swing arm 53 rotates, the clamping jaw 52 is driven to approach the transfer table 33 to clamp the material column 121 of the waste material support 12 or move away from the transfer table 33 to unload the waste material support 12; the swing arm 53 moves up and down to lower the gripper 52 to grip the material column 121 or to raise the gripper to avoid the transfer table 33 and the chute 2 when moving the scrap support 12.
Further, the waste unloading assembly 5 is arranged on the side of the loading station, that is, when the waste support 12 is unloaded, the carrying platform 33 is located on the loading station, so that the carrying platform 33 only needs to move back and forth between the loading station and the separating station, program control can be simplified, and interference when the waste unloading assembly 5 unloads in a swing mode can be avoided (the clamping jaw 52 is far away from the loading station after unloading).
Further, a container such as a frame, a bucket, or the like may be placed below the jaws 52 for housing the scrap rack.
The utility model discloses still including the board 6 that is used for installing baffle box 2, moves and carries subassembly 3, ultrasonic separation subassembly 4 and waste material uninstallation subassembly 5 to set up the height of above-mentioned subassembly according to actual need (match other mechanisms of injection moulding equipment).
The utility model discloses a work flow does:
(1) under the action of a manipulator of the injection molding equipment, placing the semi-finished product 1 with the target product 11 and the waste support 12 on a shifting table 33 of a feeding station, and moving the shifting table 33 to a separating station under the drive of a shifting support 32;
(2) the vibrating die 41 descends under the driving of the vibrating device and presses on the moving platform 33, the material column 121 penetrates through the abdicating hole 411, the target product 11 is embedded into the abdicating groove, most of the waste material support 12 is clamped by the vibrating die 41 and the moving platform 33, at this time, the vibrating die 41 starts ultrasonic vibration under the driving of the vibrating device, the joint of the target product 11 and the waste material support 12 is vibrated off, and all the target products 11 fall off to the inclined section 22 of the guide chute 2 and slide down through self weight;
(3) the moving platform 33 returns to the feeding station under the driving of the moving support 32, the second shaft base 51 rotates the clamping jaw 52 to the upper side of the waste material support 12 through the swing arm 53, lowers the clamping jaw 52 to clamp the material column 121, lifts up the clamping jaw 52 together with the waste material support 12, and finally resets the clamping jaw 52 to unload the waste material support 12.
Through the scheme, the waste support 12 is clamped by using the moving platform 33 and the vibration die 41 on the separation station, and the joint of the target product 11 and the waste support 12 is vibrated off in an ultrasonic vibration mode, so that automatic material separation is realized, the production efficiency can be greatly improved, the labor intensity is reduced, and the labor cost is saved; the abdicating hole 411 of the vibration die 41 ensures the integrity of the material column 121 of the waste support 12 during ultrasonic vibration, so that the waste unloading assembly 5 can conveniently clamp the material column 121 to unload the waste support 12 in the subsequent process, different flow directions of the target product 11 and the waste support 12 are realized, and the sorting is not required after the separation.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.
Claims (9)
1. A waste material separating mechanism is used for processing a semi-finished product with target products and a waste material support, wherein the target products are uniformly distributed on two sides of the waste material support, and the waste material support is provided with a vertical material column; the method is characterized in that:
comprises a guide chute, a shifting component, an ultrasonic separation component and a waste unloading component;
a feeding station and a separating station are preset in the extending direction of the guide chute;
the transfer component comprises a transfer track, a transfer support and a transfer platform; the transfer rail is arranged in parallel with the guide chute; the moving platform is arranged above the guide chute, is in sliding fit with the moving track through the moving support and is provided with a support groove for embedding the waste support; the transfer support is used for driving the transfer platform to move between the feeding station and the separation station;
the ultrasonic separation assembly comprises a vibration device and a vibration die; the vibrating die is arranged above the separating station and is driven by the vibrating device to do lifting motion and ultrasonic vibration, and the lower surface of the vibrating die is provided with abdicating holes for matching the material columns and abdicating grooves distributed on two sides of the abdicating holes for matching the target product;
the waste unloading assembly is arranged on the side edge of the guide chute and used for clamping the material column so as to unload the waste support separated from the target product from the moving platform.
2. The scrap separating mechanism in accordance with claim 1, wherein:
the target product is a terminal injection molded with a plastic accessory that is attached to the side of the scrap rack by a stub bar during molding.
3. The scrap separating mechanism in accordance with claim 1, wherein:
the guide chute comprises a horizontal section and an inclined section which are connected, the lower end of the inclined section is designed to be an opening, the feeding station and the separating station are respectively located at two ends of the horizontal section, and the separating station is located at the joint of the horizontal section and the inclined section.
4. The scrap separating mechanism in accordance with claim 1, wherein:
the two sides of the guide chute are provided with the transfer rails, and the two ends of the transfer platform are in sliding connection and matching with the transfer rails through the transfer brackets respectively.
5. The scrap separating mechanism according to claim 1, wherein:
the moving carrier is provided with a through hole for matching the target product, and the through hole is formed in each of two sides of the support groove.
6. The scrap separating mechanism in accordance with claim 1, wherein:
the vibration device comprises a first shaft seat and a vibrator; the first shaft seat is used for driving the vibrator to do lifting motion; the vibrator is used for driving the vibration die to vibrate ultrasonically.
7. The scrap separating mechanism according to claim 1, wherein:
the waste unloading assembly comprises a second shaft seat, a clamping jaw and a swing arm; the clamping jaw is in pivot joint fit with the second shaft base through the swing arm, and the second shaft base is used for driving the swing arm to do rotating motion or lifting motion.
8. The scrap separating mechanism in accordance with claim 7, wherein:
the waste unloading assembly is arranged on the side of the feeding station.
9. The scrap separating mechanism in accordance with claim 1, wherein:
the device also comprises a machine table for installing the guide chute, the transfer assembly, the ultrasonic separation assembly and the waste unloading assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221606953.9U CN217700221U (en) | 2022-06-23 | 2022-06-23 | Waste material separating mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221606953.9U CN217700221U (en) | 2022-06-23 | 2022-06-23 | Waste material separating mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217700221U true CN217700221U (en) | 2022-11-01 |
Family
ID=83775873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221606953.9U Active CN217700221U (en) | 2022-06-23 | 2022-06-23 | Waste material separating mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217700221U (en) |
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2022
- 2022-06-23 CN CN202221606953.9U patent/CN217700221U/en active Active
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