CN217691195U - Photovoltaic module frock of rolling off production line - Google Patents

Abstract

The application discloses frock of rolling off production line of photovoltaic module is applied to the stromatolite and pushes away the frame, includes: the supporting assemblies are used for being in contact with the photovoltaic assembly to be moved for supporting, and the deformation generated by the photovoltaic assembly to be moved is within the allowable range when the photovoltaic assembly is supported by the supporting assemblies; the laminating pushing frame is provided with a rigid part for supporting the photovoltaic module to be moved in a contact manner; the photovoltaic module comprises at least one supporting component, a rigid part and a plurality of support components, wherein the support components are provided with a plurality of yielding parts arranged at intervals along the length direction of the supporting component, and when the rigid part contacted with the photovoltaic module is placed in each yielding part, the rigid part supports the photovoltaic module and the deformation of the photovoltaic module to be moved is within the allowable range; through the supporting component and the cooperation setting of the part of stepping down, have and steadily support the supporting component of being convenient for and photovoltaic module quickly separating to photovoltaic module, supporting component reuse improves work efficiency's effect.

Description

Photovoltaic module frock of rolling off production line

Technical Field

The application relates to the field of solar cell module manufacturing, in particular to a photovoltaic module offline tool.

Background

If the bus bars are not welded after the stitch welding machine, the photovoltaic module can be lifted off the production line to be processed after poor typesetting and other abnormalities occur, two workers respectively stand on one side of the short side of the photovoltaic module to lift the photovoltaic module onto the laminated push frame, the length of the plate type of the current module is about 2.3 meters, the workers lift the production line of the photovoltaic module, the middle of the photovoltaic module can be sunken downwards due to gravity, further the labor consumption of the workers is aggravated due to uneven stress of the photovoltaic module, the module can be dropped off, the deviation of the module matrix or even the cell split can be caused due to the middle sunken part, and therefore the production cost is increased. When placing photovoltaic module on the stromatolite pushes away the frame, because the sunken place of gravity and the support position on the stromatolite pushes away the frame easy emergence friction of photovoltaic module in the middle of the photovoltaic module leads to photovoltaic module to be damaged, often needs the third people to hold up in the middle of the subassembly to can reduce work efficiency.

In the current market, some manufacturers lift the assembly lower line by using a flat long wood board at the bottom of the photovoltaic assembly for solving the problem that the middle of the photovoltaic assembly can be sunken downwards due to gravity when workers lift the photovoltaic assembly lower production line, but when the photovoltaic assembly is transferred from the flat long wood board to the supporting position on the laminated pushing frame, if the flat long wood board and the photovoltaic assembly are directly placed on the laminated pushing frame together, the flat long wood board cannot be recycled, if the photovoltaic assembly is taken down from the flat long wood board and then placed on the laminated pushing frame, a third person or even a plurality of persons are needed to transfer the photovoltaic assembly to the laminated pushing frame, the photovoltaic assembly is scratched by the supporting position easily in the moving process, and the yield of the assembly which is lowered is influenced.

SUMMERY OF THE UTILITY MODEL

The application provides a photovoltaic module offline tool, which can be used for assembling a photovoltaic module without changing the process flow and a laminated pushing frame, the cyclic utilization of the offline tool and the yield of the offline assembly can be improved.

According to some embodiments, the application provides a photovoltaic module frock of rolling off production line is applied to the stromatolite and pushes away the frame, includes: the supporting assemblies are used for being in contact with and supporting the photovoltaic assembly to be moved, and the deformation of the photovoltaic assembly to be moved is within the allowable range when the supporting assemblies support the photovoltaic assembly; the laminating pushing frame is provided with a rigid part for supporting the photovoltaic module to be moved in a contact manner; at least one supporting component is provided with a plurality of yielding parts arranged at intervals along the length direction of the supporting component, and when rigid parts in contact with the photovoltaic components are placed in the yielding parts, the rigid parts support the photovoltaic components and deformation of the photovoltaic components to be moved is within the allowable range of the rigid parts.

Optionally, the rigid part comprises a plurality of supporting ribs which are arranged at intervals along the horizontal direction.

Optionally, the support assembly includes a support plate formed by splicing, the support plate includes a plurality of support portions, the receding portion includes a recessed portion, the recessed portion is connected to two adjacent support portions, the length of the spliced support plate is greater than or equal to the length of the photovoltaic assembly to be moved, and the distance between two adjacent recessed portions is equal to the distance between two adjacent support ridges.

Optionally, the support assembly includes a support plate integrally formed, and the length of the support plate is greater than or equal to the length of the photovoltaic assembly to be moved; the part of stepping down includes the groove of stepping down, the groove of stepping down is seted up on the backup pad and the position of treating the photovoltaic module contact that removes, the groove of stepping down extends and both ends opening setting along the width direction of backup pad.

Optionally, a protective layer is further disposed at a contact portion of the supporting component and the photovoltaic component to be moved.

Optionally, the protective layer comprises a protective pad provided by high-density foam.

Optionally, the color of the protection pad is set to be white.

Optionally, two end portions of the supporting plate along the length direction of the supporting plate are respectively provided with a blocking portion, and at least one side of the side face, facing each other, of the two blocking portions is in contact with the end portion of the photovoltaic module to be moved in the length direction.

Optionally, the blocking portion includes a baffle plate, the baffle plate is perpendicular to the support plate, and the two baffle plates extend out towards the same side of the support plate.

Optionally, the side of the baffle that deviates from each other is provided with handheld portion respectively.

Embodiments of the present disclosure have at least the following advantages: the photovoltaic module which is offline is placed on the supporting module, the supporting module is used for supporting the photovoltaic module to be transferred in a contact manner, and the deformation of the photovoltaic module is within the allowable range, so that the photovoltaic module can be prevented from being damaged due to the fact that the middle position of the photovoltaic module is sunken due to gravity; and when transporting to the rigidity piece, through the effect of stepping down of the part to the rigidity piece of stepping down, thereby the rigidity piece just can insert in the part of stepping down and carry out the contact support to the photovoltaic module who treats the transfer, thereby can convert the rigidity piece and treat the photovoltaic module who shifts and support, and supporting component alright take out from the photovoltaic module who treats the transfer, thereby realize the safe convenient transportation of photovoltaic module and realize supporting component's reuse, there is a qualitative promotion to the yield of the subassembly of rolling off the production line, the time of having avoided the repeated maintenance, the human cost has been reduced indirectly, the operation method of producing the line has been made things convenient for, thereby can improve work efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the conventional technology, the drawings needed to be used in the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a photovoltaic module off-line tooling supporting a photovoltaic module on an assembly line in an embodiment of the present application;

FIG. 2 is a schematic view illustrating that the photovoltaic module offline tooling transfers a photovoltaic module to a lamination pushing frame in the embodiment of the application;

FIG. 3 is a front view of a photovoltaic module offline tooling in an embodiment of the application;

fig. 4 is a schematic structural diagram of a photovoltaic module supported by a support assembly in an embodiment of the present application.

Description of the drawings: 1. stacking pushing frames; 11. supporting ridges; 12. a base, 13, a mounting rod; 2. a support assembly; 21. a support plate; 211. a support portion; 22. a yield part; 3. a photovoltaic module; 4. a blocking portion; 5. a hand-held portion.

Detailed Description

The present application is further described in conjunction with the detailed description of the preferred embodiment, which is set forth below in the following description, which is given by way of illustration only, which is not intended as a limitation on the present patent; to better explain the embodiments of the present application, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Referring to fig. 1 and 2, the present embodiment provides a photovoltaic module offline tool, which is applied to a laminate pushing frame 1, and specifically includes a plurality of groups of supporting modules 2, the supporting modules 2 transfer photovoltaic modules 3 to be moved to supporting positions of the laminate pushing frame 1 and perform batch transportation, the supporting modules 2 are used for supporting the photovoltaic modules 3 to be moved in a contact manner, and when the supporting modules 2 support the photovoltaic modules 3, the deformation of the photovoltaic modules 3 to be moved can be within an allowable range; wherein, the laminated pushing frame 1 is provided with a rigid part which is used for carrying out contact support on the photovoltaic module 3 to be moved placed on the rigid part;

referring to fig. 3 and 4, a plurality of abdicating portions 22 are arranged on at least one support component 2, the abdicating portions 22 are arranged at intervals along the length direction of the support component 2, and when the support component 2 transfers the photovoltaic module 3 to be moved to the laminated push frame 1, the rigid member is just inserted into the corresponding abdicating portion 22 to contact and support the photovoltaic module 3 to be moved, so that the deformation of the rigid member is within the allowable range.

The photovoltaic modules 3 to be moved are supported in a contact manner through the plurality of groups of supporting modules 2, so that the deformation of the photovoltaic modules 3 in the transferring process can be reduced, and meanwhile, when the photovoltaic modules 3 to be moved are transferred onto the rigid member for supporting and uniform transferring, the rigid member can be abducted through the abduction parts 22 on the supporting modules 2, at the moment, the rigid member can support the photovoltaic modules 3 to be moved in a contact manner, and the supporting modules 2 can be drawn out, so that the next photovoltaic module 3 to be moved is supported in a contact manner, and the purpose of recycling is achieved; meanwhile, abrasion caused when the photovoltaic module 3 is transferred to the rigid part for supporting is reduced, the yield of the off-line photovoltaic module 3 is improved qualitatively, repeated maintenance time is avoided, labor cost is reduced indirectly, and the operation method of a production line is facilitated.

Referring to fig. 2, in some embodiments, the stacked pushing frame 1 may be configured to have multiple layers of rigid members, the stacked pushing frame 1 is convenient for an operator to transport the photovoltaic modules 3 to be moved in batches, the stacked pushing frame 1 has a base 12, a plurality of vertically arranged mounting rods 13 are fixed on the base 12, and the plurality of mounting rods 13 are arranged along the length direction of the base 12. Wherein the rigidity piece is as supporting position, can set up to support stupefied 11 in this embodiment, and is preferred, supports stupefied 11 and can set up to the multiunit, and the multiunit supports stupefied 11 and many installation pole 13 one-to-one setting, and wherein every group supports stupefied 11 and sets up to many along vertical direction, and the equal fixed connection of one end of many support stupefied 11 is on installation pole 13, the other end all extends the setting to same one side along the horizontal direction. The photovoltaic modules 3 to be moved are simultaneously supported in a contact manner through the plurality of groups of supporting ridges 11 in the horizontal direction, so that the deformation of the photovoltaic modules 3 to be moved can be within the allowable range.

Referring to fig. 3 and 4, in some embodiments, the supporting component 2 includes a supporting plate 21 formed by splicing, the supporting plate 21 includes a plurality of supporting portions 211 for supporting the photovoltaic component 3, the receding portion 22 includes a recessed portion for connecting two adjacent supporting portions 211, so that the length of the supporting plate 21 formed by splicing is greater than or equal to the length of the photovoltaic component 3 to be moved, in this embodiment, the length of the supporting plate 21 formed by splicing may be slightly greater than the length of the photovoltaic component 3 to be moved, and thus when the supporting plate 21 contacts and supports the photovoltaic component 3 to be moved, both ends of the supporting plate 21 in the length direction can extend out of the photovoltaic component 3 to be moved, so that an operator can operate the supporting plate 21 conveniently. And the interval between two adjacent depressed parts is equal to the interval between two adjacent supporting ridges 11, when transferring the photovoltaic module 3 to the supporting ridges 11 through the supporting plate 21, the supporting ridges 11 are just inserted into the depressed parts to support the photovoltaic module 3 in contact so as to complete the separation of the photovoltaic module 3 and the supporting plate 21.

Consequently, the ingenious design of in this embodiment on the backup pad 21 has let the position part 22, just can match in the position that supports stupefied 11 on the stromatolite push away frame 1, do not make the change to stromatolite push away frame 1 in the consideration, do not do under the prerequisite of change to process flow, adopt this supporting component 2's setting, can realize the recycling of frock, reduce the human input that solar energy component made, the cost is indirectly reduced, the photovoltaic module 3 of putting off the production line can not cause the subassembly bad because the centre is sunken yet, the operation process is simple, can guarantee 100% operation yield.

It should be noted that, in the above embodiments, the arrangement and connection of the supporting plate 21 may be implemented by other structures besides the structures described in the embodiments. Adopt integrated into one piece to set up and be rectangular form if backup pad 21, the length of rectangular form backup pad 21 is more than or equal to the length of waiting to move photovoltaic module 3, wherein the part of stepping down 22 can also be including the groove of stepping down, the groove of stepping down is seted up on the position of backup pad 21 with the contact of photovoltaic module 3, and the groove of stepping down extends along the width direction of backup pad 21 and both ends opening sets up, when backup pad 21 transports photovoltaic module 3 to support stupefied 11 on, support stupefied 11 and just in inserting the inslot of stepping down and support photovoltaic module 3 in order to accomplish the separation of photovoltaic module 3 and backup pad 21, thereby make photovoltaic module 3 placed in backup pad 21 safely be transported to supporting stupefied 11 under the prerequisite without increasing the manpower on. Specifically, the support plate 21 illustrated here may be made of a stainless steel plate with three abdicating grooves on a plane, the three abdicating grooves are arranged at equal intervals along the length direction of the support plate 21, and the distance between the three abdicating grooves is the same as the distance between the support ridges 11, so that the abdicating grooves on the support plate 21 correspond to the support ridges 11, and the photovoltaic module 3 is supported, and the photovoltaic module 3 is separated from the support plate 21.

In this embodiment, it should be noted that the receding groove or the recessed portion may be U-shaped or semi-circular arc-shaped, and the maximum width of the receding groove or the recessed portion is greater than or equal to the maximum width of the supporting rib 11, so that the supporting rib 11 is inserted into the lower portion of the photovoltaic module 3 from the receding groove or the recessed portion for contact support.

In addition, the contact surface of the support plate 21 and the photovoltaic module 3 is a plane, and the plane can make the photovoltaic module 3 to be moved placed on the support plate 21 more stable.

In one example, the portion of the support member 2 in contact with the photovoltaic member 3 is further provided with a protective layer. The specific protective layer comprises a protective pad arranged by high-density foam, and the color of the protective pad is white. By the provision of the protective pad, the photovoltaic module 3 placed on the support plate 21 can be prevented from being damaged. And because the cotton setting of white bubble of high density for the foreign matter visibility is high, and any macroscopic impurity or granule that fall on the protection pad can all be convenient for in time by the discovery, thereby prevents fish tail photovoltaic module 3, and the cotton setting of white bubble of high density for backup pad 21 surface friction increases, can not cause photovoltaic module 3 crooked the falling to the ground at the in-process of transport photovoltaic module 3.

Referring to fig. 4, in some embodiments, the edge of the end of each of the two outermost support parts 211 is further provided with a blocking part 4, and the blocking parts 4 are used for preventing the photovoltaic module 3 placed on the support plate 21 from sliding off, wherein when the length of the photovoltaic module 3 to be moved is slightly smaller than the distance between the two blocking parts 4, at least one side of the mutually facing sides of the two blocking parts 4 is in contact with the end of the photovoltaic module 3 to be moved in the length direction; when the length of the photovoltaic module 3 to be moved is equal to the distance between the two blocking parts 4, the side faces, facing each other, of the two blocking parts 4 can be in contact with the end part of the photovoltaic module 3 to be moved in the length direction; from this through the butt of 3 tip of stopper 4 and photovoltaic module, can reduce rocking of photovoltaic module 3 in handling.

Specifically, the blocking portion 4 includes a baffle plate, the baffle plate is perpendicular to the supporting portion 211, and the two baffle plates extend out toward the same side of the supporting portion 211, so that when the photovoltaic module 3 is placed on the supporting plate 21, the photovoltaic module 3 placed on the supporting plate 21 is prevented from sliding off through the vertically arranged baffle plate.

In addition, one side that the baffle deviates from each other is provided with handheld portion 5 respectively, and wherein handheld portion 5 can be the handle or other positions that make things convenient for operating personnel to operate, and the setting of handheld portion 5 can be convenient for artifical transport backup pad 21.

The implementation principle of the embodiment is as follows: the photovoltaic module 3 that will roll off the production line is placed in backup pad 21, steadily transports photovoltaic module 3 to stromatolite pushing away on the frame 1 through backup pad 21, prevents that photovoltaic module 3 from making the intermediate position sunken and then leading to photovoltaic module 3 to be damaged because of gravity. Through the cooperation setting of the groove of stepping down or the depressed part on the backup pad 21, thereby make when backup pad 21 transports to stromatolite pushing away frame 1, through the stupefied 11 of support that corresponds each other and the depressed part or the setting of the groove of stepping down, support stupefied 11 and can insert the depressed part that corresponds or in the groove of stepping down, thereby support stupefied 11 and can carry out the contact support to photovoltaic module 3, backup pad 21 can be followed and supported and taken out in stupefied 11, thereby realize the safe convenient transportation to photovoltaic module 3 and realize the reuse of backup pad 21, and the work efficiency is improved. Wherein, the protection pad that sets up on through backup pad 21 can realize placing photovoltaic module 3 in backup pad 21's further protection, prevents that photovoltaic module 3 from being by the fish tail and increased the frictional force on the surface of placing photovoltaic module 3, prevents that photovoltaic module 3 from landing. And because the protection pad is white setting, be convenient for discover the impurity that falls on the protection pad to the realization is to photovoltaic module 3's further protection.

It is to be understood that the above-described embodiments of the present application are merely illustrative of or illustrative of the principles of the present application and are not to be construed as limiting the present application. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. Further, it is intended that the appended claims cover all such changes and modifications that fall within the scope and range of equivalents of the appended claims, or the equivalents of such scope and range.

Claims (9)

1. The utility model provides a frock of inserting winding off production line of photovoltaic module is applied to stromatolite and pushes away frame (1), its characterized in that includes:

the supporting assemblies (2) are used for being in contact with the photovoltaic assembly (3) to be moved for supporting, and the deformation of the photovoltaic assembly (3) to be moved is within the allowable range when the photovoltaic assembly (3) is supported by the supporting assemblies (2);

the laminating pushing frame (1) is provided with a rigid part for supporting the photovoltaic module (3) to be moved in a contact manner; at least one be equipped with a plurality of abdicating parts (22) that set up along supporting component (2) length direction interval on supporting component (2), when all putting into the rigidity piece that contacts with photovoltaic module (3) in abdicating part (22), the deformation that photovoltaic module (3) that rigidity piece supported photovoltaic module (3) and waited to move produced is in its allowed range.

2. The photovoltaic module offline tool according to claim 1, wherein the rigid member comprises a plurality of supporting ribs (11), and the supporting ribs (11) are arranged at intervals along the horizontal direction.

3. The photovoltaic module offline tooling as claimed in claim 2, wherein the supporting component (2) comprises a spliced supporting plate (21), the supporting plate (21) comprises a plurality of supporting parts (211), the abdicating part (22) comprises a concave part, the concave part is connected to two adjacent supporting parts (211), the length of the spliced supporting plate (21) is greater than or equal to that of the photovoltaic module (3) to be moved, and the distance between two adjacent concave parts is equal to that between two adjacent supporting ridges (11).

4. The photovoltaic module offline tooling as claimed in claim 2, wherein the supporting module (2) comprises a supporting plate (21) which is integrally formed, and the length of the supporting plate (21) is greater than or equal to that of the photovoltaic module (3) to be moved; the abdicating part (22) comprises an abdicating groove, the abdicating groove is arranged on the contact part of the support plate (21) and the photovoltaic component (3) to be moved, and the abdicating groove extends along the width direction of the support plate (21) and is provided with openings at two ends.

5. The photovoltaic module offline tooling as claimed in claim 3 or 4, wherein a protective layer is further arranged at the contact part of the supporting component (2) and the photovoltaic module (3) to be moved.

6. The offline tooling for photovoltaic modules according to claim 5, wherein the protective layer comprises a protective pad provided by high-density foam.

7. The photovoltaic module offline tool according to claim 3 or 4, characterized in that blocking portions (4) are further respectively arranged at two end portions of the supporting plate (21) in the length direction, and at least one side of the side faces, facing each other, of the two blocking portions (4) is in contact with the end portion of the photovoltaic module (3) to be moved in the length direction.

8. The offline tooling for photovoltaic modules according to claim 7, wherein the blocking portion (4) comprises baffles, the baffles are arranged perpendicular to the supporting plate (21), and the two baffles extend out towards the same side of the supporting plate (21).

9. The offline tooling for photovoltaic modules according to claim 8, wherein the side, which faces away from each other, of each baffle is provided with a handheld portion (5).

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