CN217689841U - Data acquisition system - Google Patents
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- CN217689841U CN217689841U CN202220865002.7U CN202220865002U CN217689841U CN 217689841 U CN217689841 U CN 217689841U CN 202220865002 U CN202220865002 U CN 202220865002U CN 217689841 U CN217689841 U CN 217689841U
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 59
- 238000004891 communication Methods 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 28
- 238000007405 data analysis Methods 0.000 claims description 17
- 230000010412 perfusion Effects 0.000 claims description 17
- 238000010586 diagram Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 12
- 238000004026 adhesive bonding Methods 0.000 claims description 8
- 238000013480 data collection Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 description 9
- 238000003860 storage Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 3
- 238000011160 research Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The application provides a data acquisition system. The system comprises: the acquisition module is respectively connected with equipment for manufacturing the fan blade and is used for acquiring manufacturing data in the fan blade manufacturing process in real time; and the data acquisition platform is in communication connection with the acquisition module and is used for acquiring the manufacturing data. The manufacturing data are acquired in real time through the acquisition module, and all the manufacturing data in the manufacturing process of the fan blade can be acquired timely and comprehensively; moreover, the manufacturing data acquired by the acquisition module are acquired through the data acquisition platform, so that the acquired manufacturing data can be conveniently checked by a worker in time through the data acquisition platform, and the problem that the worker cannot check the data generated in the manufacturing process of the fan blade in time can be solved.
Description
Technical Field
The application relates to the technical field of data processing, in particular to a data acquisition system.
Background
In the manufacturing process of the fan blade, the state of the equipment is usually monitored by field staff, and data collection of each equipment is performed. However, data acquisition is performed in a manual mode, time and labor are consumed, and field staff are difficult to receive all information of equipment operation at the first time, so that key data of the blade in a production period cannot be recorded in time. In addition, the mode of manual data collection can only carry out data acquisition at each time point, and the data of each equipment can not be collected in succession, and the data of manual record also can not be in time looked over by each staff, so this mode still can cause the omission of data to and be unfavorable for the follow-up timely look over and the analysis to the data of staff.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the application is to provide a data acquisition system to improve the problem that "each data that produce in fan blade manufacturing process can not in time be looked over to the staff.
The utility model discloses a realize like this:
in a first aspect, an embodiment of the present application provides a data acquisition system, where the system includes: the acquisition module is respectively connected with equipment for manufacturing the fan blade and is used for acquiring manufacturing data in the fan blade manufacturing process in real time; and the data acquisition platform is in communication connection with the acquisition module and is used for acquiring the manufacturing data.
In the embodiment of the application, the manufacturing data is acquired in real time through the acquisition module, and all manufacturing data in the manufacturing process of the fan blade can be acquired timely and comprehensively; moreover, the manufacturing data acquired by the acquisition module are acquired through the data acquisition platform, so that the staff can conveniently check the acquired manufacturing data through the data acquisition platform in time, and the working efficiency of the staff can be improved.
With reference to the technical solution provided by the first aspect, in some possible implementations, the apparatus includes a vacuum pump, the manufacturing data includes vacuum pump data, and the acquisition module includes: the first acquisition sub-module is connected with the vacuum pump and used for acquiring the vacuum pump data in real time; and the first database is respectively in communication connection with the first acquisition submodule and the data acquisition platform, and is used for receiving the vacuum pump data acquired by the first acquisition submodule and storing the vacuum pump data.
In the embodiment of the application, the vacuum pump data can be acquired in real time through the first acquisition submodule, so that the timeliness of acquiring the vacuum pump data is ensured; and the first collection submodule transmits the collected vacuum pump data to the first database for storage, so that the working personnel can timely obtain the collected vacuum pump data from the first database through the data collection platform, and the working personnel can timely check the vacuum pump data in the manufacturing process of the fan blade.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the first acquisition submodule includes: the first IO unit is respectively connected with a plurality of vacuum pumps and is used for acquiring the vacuum pump data; the GPRS unit is connected with the first IO unit and is used for receiving the vacuum pump data collected by the first IO unit; the switch is connected with the GPRS unit and used for receiving the vacuum pump data sent by the GPRS unit; the first upper computer is respectively connected with the switch and the first database and used for receiving the vacuum pump data sent by the switch and sending the vacuum pump data to the first database.
In this application embodiment, through above-mentioned mode, can make a host computer control many vacuum pumps to avoid only controlling a vacuum pump through a host computer, thereby reduce cost.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the data acquisition platform is configured to communicate with the first database in a manner called by an API interface to acquire the vacuum pump data.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the apparatus includes a hydraulic flipping arm, the manufacturing data includes hydraulic flipping arm data, and the acquisition module includes: the second acquisition submodule is connected with the hydraulic overturning arm and is in communication connection with the data acquisition platform, and is used for acquiring the data of the hydraulic overturning arm in real time and transmitting the acquired data of the hydraulic overturning arm to the data acquisition platform.
In the embodiment of the application, the second acquisition submodule can acquire the data of the hydraulic overturning arm in real time, so that the timeliness of acquiring the data of the hydraulic overturning arm is ensured; and the second acquisition submodule transmits the acquired data of the hydraulic overturning arm to the data acquisition platform, so that a worker can check the data of the hydraulic overturning arm in the manufacturing process of the fan blade in time through the data acquisition platform.
In combination with the technical solution provided by the first aspect, in some possible implementation manners, the data acquisition platform is configured to communicate with the second acquisition submodule through an MODBUS TCP protocol to acquire the data of the hydraulic tilting arm.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the apparatus includes a filling machine and a glue applicator, the manufacturing data includes filling machine data and glue applicator data, and the acquisition module includes: the third acquisition submodule is respectively connected with the filling machine and the gluing machine and is used for acquiring the data of the filling machine and the data of the gluing machine in real time; and the second database is respectively in communication connection with the third acquisition submodule and the data acquisition platform, and is used for receiving the perfusion machine data and the glue applying machine data acquired by the third acquisition submodule and storing the perfusion machine data and the glue applying machine data.
In the embodiment of the application, the third acquisition submodule can acquire the data of the filling machine and the data of the glue applicator in real time, so that the timeliness of acquiring the data of the filling machine and the data of the glue applicator is ensured; and the first acquisition submodule transmits the acquired perfusion engine data and the acquired glue applicator data to the second database for storage, so that the workers can acquire the acquired perfusion engine data and the acquired glue applicator data from the second database in time through the data acquisition platform, and the workers can check the perfusion engine data and the glue applicator data in the manufacturing process of the fan blade in time.
In some possible implementation manners, in combination with the technical solution provided by the first aspect, the data acquisition platform is configured to communicate with the second database in a long-link manner to acquire the perfusion unit data and the dispenser data.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the system further includes: and the data processing module is connected with the acquisition module and is used for summarizing the manufacturing data and generating a data analysis chart corresponding to the manufacturing data.
In this application embodiment, through data processing module, can summarize the data of making, and generate the data analysis picture that corresponds with this data of making to enable the staff and accomplish the analysis to the data through directly looking over each data analysis picture, and then improved staff's work efficiency.
With reference to the technical solution provided by the first aspect, in some possible implementation manners, the system further includes: and the display is connected with the data processing module and used for displaying the data analysis diagram.
In the embodiment of the application, the data analysis diagrams are displayed through the display, so that a worker can conveniently check the data analysis diagrams.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a data acquisition system according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a first acquisition module provided in an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a first acquisition submodule provided in an embodiment of the present application.
Fig. 4 is a schematic structural diagram of a second acquisition module provided in an embodiment of the present application.
Fig. 5 is a schematic structural diagram of a third acquisition module provided in an embodiment of the present application.
Fig. 6 is a schematic structural diagram of a fourth acquisition module provided in the embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
In view of the fact that in the prior art, a worker cannot check various data generated in the manufacturing process of the fan blade in time, the inventor of the present application has conducted research and research to propose the following embodiments to improve the above problems.
Referring to fig. 1, fig. 1 is a block diagram of a data acquisition system according to an embodiment of the present disclosure. The data acquisition system includes: the device comprises an acquisition module and a data acquisition platform. The acquisition module is respectively connected with equipment for manufacturing the fan blade, and the acquisition module is used for acquiring manufacturing data in the manufacturing process of the fan blade in real time. The data acquisition platform is in communication connection with the acquisition module and is used for acquiring the manufacturing data.
In the embodiment of the application, the manufacturing data are acquired in real time through the acquisition module, and all the manufacturing data in the manufacturing process of the fan blade can be acquired timely and comprehensively; moreover, the manufacturing data acquired by the acquisition module are acquired through the data acquisition platform, so that the staff can conveniently check the acquired manufacturing data through the data acquisition platform in time, and the working efficiency of the staff can be improved.
Further, in the manufacturing process of the fan blade, the equipment for manufacturing the fan blade can comprise a vacuum pump, a hydraulic overturning arm, a filling machine and a gluing machine, and correspondingly, the manufacturing data of each equipment in the using process can comprise vacuum pump data, hydraulic overturning arm data, filling machine data and gluing machine data. The following description is directed to data collection of each device in the manufacturing process of a fan blade.
Referring to fig. 2, for data acquisition of the vacuum pump, the acquisition module may include a first acquisition sub-module and a first database. The first acquisition submodule is connected with the vacuum pump and used for acquiring vacuum pump data in real time. The first database is respectively in communication connection with the first acquisition submodule and the data acquisition platform, and is used for receiving vacuum pump data acquired by the first acquisition submodule and storing the vacuum pump data.
In the embodiment of the application, the vacuum pump data can be acquired in real time through the first acquisition submodule, so that the timeliness of acquiring the vacuum pump data is ensured; and the first collection submodule transmits the collected vacuum pump data to the first database for storage, so that the working personnel can timely obtain the collected vacuum pump data from the first database through the data collection platform, and the working personnel can timely check the vacuum pump data in the manufacturing process of the fan blade.
Further, referring to fig. 3, the first collection submodule may include a first IO unit, a General Packet Radio Service (GPRS) unit, a switch, and a first upper computer. The first IO unit is respectively connected to a plurality of vacuum pumps, for example: the first IO unit can be connected with 6 vacuum pumps, and the first IO unit is used for collecting vacuum pump data. The GPRS unit is connected with the first IO unit and used for receiving vacuum pump data collected by the first IO unit. The switch is connected with the GPRS unit and used for receiving vacuum pump data sent by the GPRS unit. First host computer is connected with switch and first database respectively, and this first host computer is used for receiving the vacuum pump data that the switch sent to with this vacuum pump data transmission to first database.
It should be noted that, the first IO unit may be connected to each sensor in the vacuum pump for generating data, so as to obtain each data of the vacuum pump in real time, for example: the first IO unit can be connected with a pressure sensor in the vacuum pump, so that pressure data of the vacuum pump can be acquired in real time. In addition, because of the operation such as the steerable each vacuum pump of first host computer stops, resets, consequently, when first host computer sent the pressure data of the vacuum pump of gathering to first database, still can send the control condition of vacuum pump to first database in the lump to can make the staff in time look over the control condition of vacuum pump through data acquisition platform.
Furthermore, the GPRS unit and the switch, and the switch and the first upper computer can be connected in a wireless transmission mode. It should be noted that the first upper computer and the first database may be disposed on the same host, that is, the first upper computer and the first database may be locally connected, and when the first upper computer obtains the vacuum pump data, the first upper computer may directly send the vacuum pump data to the first database for storage. In addition, it should be noted that the structures of the first IO cell and the GPRS cell described above may refer to the structures in the prior art, and are not described here.
In this application embodiment, through above-mentioned mode, can make a host computer control many vacuum pumps to avoid only controlling a vacuum pump through a host computer, thereby reduce cost. In addition, because the blade mould is great, can each vacuum pump centralized control through a host computer, compare in and control each vacuum pump respectively through many host computers and discover unusually more easily.
Optionally, the data acquisition platform may be configured to communicate with the first database in a manner called by an API interface to obtain the vacuum pump data. Specifically, the data acquisition platform can be connected with the first database through a Java API, and then acquires data of the vacuum pump through a real-time request mode, and displays the data after the data is acquired.
Referring to fig. 4, for data acquisition of the hydraulic flipping arm, the acquisition module may include a second acquisition submodule. The second acquisition submodule is connected with the hydraulic overturning arm and is in communication connection with the data acquisition platform, and is used for acquiring data of the hydraulic overturning arm in real time and transmitting the acquired data of the hydraulic overturning arm to the data acquisition platform.
The second acquisition submodule can include a second IO unit and a second upper computer, and the second IO unit is connected to a PLC (Programmable Logic Controller) of the hydraulic overturning arm through an RS485 interface to implement communication with the hydraulic overturning arm. Specifically, the data of this hydraulic pressure upset arm is read to the above-mentioned RS485 interface of second IO unit accessible to hydraulic pressure upset arm data transfer who will read sends to the second host computer, and this second host computer receives hydraulic pressure upset arm data back, converts the transmission mode into the net gape transmission, in order to overturn arm data transmission to data acquisition platform with hydraulic pressure. The structure of the second IO cell may refer to a structure in the prior art, and is not described here.
In the embodiment of the application, the second acquisition submodule can acquire the data of the hydraulic overturning arm in real time, so that the timeliness of acquiring the data of the hydraulic overturning arm is ensured; and the second acquisition submodule transmits the acquired data of the hydraulic overturning arm to the data acquisition platform, so that a worker can check the data of the hydraulic overturning arm in the manufacturing process of the fan blade in time through the data acquisition platform.
Optionally, the data acquisition platform may be configured to communicate with the second acquisition sub-module via a MODBUS TCP protocol to obtain the data of the hydraulic tilting arm.
Referring to fig. 5, for data acquisition of the perfusion apparatus and the glue applicator, the acquisition module may include a third acquisition module and a second database. And the third acquisition submodule is respectively connected with the filling machine and the gluing machine and is used for acquiring data of the filling machine and data of the gluing machine in real time. And the second database is respectively in communication connection with the third acquisition submodule and the data acquisition platform and is used for receiving the perfusion machine data and the glue applicator data acquired by the third acquisition submodule and storing the perfusion machine data and the glue applicator data.
The third acquisition submodule can comprise a third IO unit, a fourth IO unit, a third upper computer and a fourth upper computer, and the third IO unit is connected with the PLC of the filling machine through an RS485 interface so as to realize communication with the filling machine; the fourth IO unit is connected with the PLC of the glue dispenser through the RS485 interface so as to realize communication with the glue dispenser. Specifically, the third IO unit can read the data of the filling machine through the RS485 interface and send the read data of the filling machine to the third upper computer, and the third upper computer converts the transmission mode into internet access transmission after receiving the data of the filling machine so as to transmit the data of the filling machine to the second database for storage. The fourth IO unit can read the data of the glue dispenser through the RS485 interface and send the read data of the glue dispenser to the fourth upper computer, and the fourth upper computer converts the transmission mode into internet access transmission after receiving the data of the glue dispenser so as to transmit the data of the glue dispenser to the second database for storage. It should be noted that, the structures of the third IO cell and the fourth IO cell may refer to the structures in the prior art, and here, the structures of the first IO cell and the GPRS cell may refer to the structures in the prior art, and are not described here. And will not be described.
In the embodiment of the application, the third acquisition submodule can acquire the data of the filling machine and the data of the glue applicator in real time, so that the timeliness of acquiring the data of the filling machine and the data of the glue applicator is ensured; and the first acquisition submodule transmits the acquired perfusion engine data and the acquired glue applicator data to the second database for storage, so that the workers can acquire the acquired perfusion engine data and the acquired glue applicator data from the second database in time through the data acquisition platform, and the workers can check the perfusion engine data and the glue applicator data in the manufacturing process of the fan blade in time.
Optionally, the data acquisition platform may be configured to communicate with the second database via a long link to obtain the perfusion applicator data and the dispenser data.
Please refer to fig. 6, the collecting module may further include a first collecting sub-module, a first database, a second collecting sub-module, a third collecting sub-module, and a second database, that is, the collecting system may collect data of the vacuum pump, the hydraulic overturning arm, the perfusion apparatus, and the glue applicator.
In addition, the data acquisition system may further include a data processing module, which is connected to the acquisition module and configured to summarize the manufacturing data and generate a data analysis graph corresponding to the manufacturing data, such as: after the data acquisition module acquires vacuum pump data and hydraulic overturning arm data, the data processing module can respectively summarize the acquired vacuum pump data and hydraulic overturning arm data and respectively generate a vacuum pump data analysis graph and a hydraulic overturning arm data analysis graph corresponding to the summarization result according to the summarization result; for another example: and matching the manufacturing data in the time period according to the starting time and the ending data of the blade machining, summarizing the data according to the blade number, and correspondingly generating a data analysis chart according to a summarizing result.
Wherein, the data analysis graph can be a bar graph, a graph or a sector graph, which is not limited herein; the data processing module may be a processor, and the structure of the processor may refer to the structure in the prior art, which is not described herein.
In the embodiment of the application, the manufacturing data can be summarized through the data processing module, and the data analysis graph corresponding to the manufacturing data is generated, so that the working personnel can complete the analysis of the data by directly checking each data analysis graph, and further the working efficiency of the working personnel is improved.
Further, the above-mentioned collection system may further include: and the display is connected with the data processing module and is used for displaying the data analysis diagram. The data analysis diagrams are displayed through the display, so that workers can conveniently check the data analysis diagrams.
In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when using, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
It should also be noted that, unless expressly stated or limited otherwise, the terms "disposed" and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Claims (9)
1. A data acquisition system, characterized in that the system comprises:
the acquisition module is respectively connected with equipment for manufacturing the fan blade and is used for acquiring manufacturing data in the fan blade manufacturing process in real time;
and the data acquisition platform is in communication connection with the acquisition module and is used for acquiring the manufacturing data.
2. The system of claim 1, wherein the equipment comprises a vacuum pump, the manufacturing data comprises vacuum pump data, and the acquisition module comprises:
the first acquisition sub-module is connected with the vacuum pump and used for acquiring the vacuum pump data in real time;
and the first database is respectively in communication connection with the first acquisition submodule and the data acquisition platform, and is used for receiving the vacuum pump data acquired by the first acquisition submodule and storing the vacuum pump data.
3. The system of claim 2, wherein the first acquisition sub-module comprises:
the first IO unit is respectively connected with a plurality of vacuum pumps and is used for acquiring the vacuum pump data;
the GPRS unit is connected with the first IO unit and used for receiving vacuum pump data collected by the first IO unit;
the switch is connected with the GPRS unit and used for receiving vacuum pump data sent by the GPRS unit;
the first upper computer is respectively connected with the switch and the first database and used for receiving the vacuum pump data sent by the switch and sending the vacuum pump data to the first database.
4. The system of claim 2, wherein the data collection platform is configured to communicate with the first database by way of API interface calls to obtain the vacuum pump data.
5. The system of claim 1, wherein the apparatus comprises a hydraulic invert arm, the manufacturing data comprises hydraulic invert arm data, and the acquisition module comprises:
and the second acquisition submodule is connected with the hydraulic overturning arm and is in communication connection with the data acquisition platform, and is used for acquiring the data of the hydraulic overturning arm in real time and transmitting the acquired data of the hydraulic overturning arm to the data acquisition platform.
6. The system of claim 5, wherein the data acquisition platform is configured to communicate with the second acquisition sub-module via MODBUS TCP protocol to obtain the hydraulic invert arm data.
7. The system of claim 1, wherein the equipment includes a filling machine and a glue applicator, the manufacturing data includes filling machine data and glue applicator data, and the acquisition module includes:
the third acquisition submodule is respectively connected with the filling machine and the gluing machine and is used for acquiring the data of the filling machine and the data of the gluing machine in real time;
and the second database is respectively in communication connection with the third acquisition submodule and the data acquisition platform, and is used for receiving the perfusion machine data and the glue applying machine data acquired by the third acquisition submodule and storing the perfusion machine data and the glue applying machine data.
8. The system of claim 7, wherein the data acquisition platform is configured to communicate with the second database via a long link to obtain the perfusion apparatus data and the dispenser data.
9. The system of claim 1, further comprising:
the data processing module is connected with the acquisition module;
and the display is connected with the data processing module and used for displaying the data analysis diagram generated by the data processing module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220865002.7U CN217689841U (en) | 2022-04-14 | 2022-04-14 | Data acquisition system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220865002.7U CN217689841U (en) | 2022-04-14 | 2022-04-14 | Data acquisition system |
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| CN217689841U true CN217689841U (en) | 2022-10-28 |
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| CN202220865002.7U Active CN217689841U (en) | 2022-04-14 | 2022-04-14 | Data acquisition system |
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Effective date of registration: 20231124 Address after: 9th Floor, Block C, Building B6, Dongsheng Science and Technology Park, No. 66 Xixiaokou Road, Haidian District, Beijing, 100192 Patentee after: SINOMATECH WIND POWER BLADE Co.,Ltd. Address before: 222069 Jinqiao Road, Dapu Industrial Zone, Lianyungang, Jiangsu 6 Patentee before: LIANYUNGANG ZHONGFU LIANZHONG COMPOSITES GROUP Co.,Ltd. |
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