CN217678299U - Rolling equipment for metal steel wire rope - Google Patents
Rolling equipment for metal steel wire rope Download PDFInfo
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- CN217678299U CN217678299U CN202221707097.6U CN202221707097U CN217678299U CN 217678299 U CN217678299 U CN 217678299U CN 202221707097 U CN202221707097 U CN 202221707097U CN 217678299 U CN217678299 U CN 217678299U
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Abstract
本实用新型公开了一种用于金属钢丝绳的揉捻设备,包括支撑底座,所述支撑底座顶端的左侧固定连接有固定框,所述支撑底座的顶端固定连接有限位套,所述限位套内部设置有钢丝绳芯,所述限位套的一侧设置有固定套,所述固定套的一侧设置有揉捻齿轮,所述支撑底座的顶端安装有伺服电机,所述伺服电机的输出端固定连接有主动齿轮。该用于金属钢丝绳的揉捻设备通过安装法兰将钢丝绳条固定安装在固定框内部,钢丝绳条的位置可以通过安装滑块调节,安装滑块调节时需要先将定位杆取下,随后移动安装滑块,安装滑块在固定滑道上滑动到合适的位置即可,该结构可调节安装钢丝绳条的位置,提高了送料的稳定性,解决了送料不稳定的问题。
The utility model discloses a twisting device for metal wire ropes, which comprises a support base, a fixing frame is fixedly connected to the left side of the top of the support base, and a limit sleeve is fixedly connected to the top of the support base. A steel wire rope core is arranged inside, a fixing sleeve is arranged on one side of the limit sleeve, a twisting gear is arranged on one side of the fixing sleeve, a servo motor is installed on the top of the support base, and the output end of the servo motor is fixed A drive gear is connected. The twisting equipment for metal wire rope fixes the wire rope inside the fixed frame through the installation flange, and the position of the wire rope can be adjusted by installing the slider. Install the slider and slide it to a proper position on the fixed slideway. This structure can adjust the position of installing the steel wire rope, which improves the stability of feeding and solves the problem of unstable feeding.
Description
技术领域technical field
本实用新型涉及钢丝绳揉捻技术领域,具体为一种用于金属钢丝绳的揉捻设备。The utility model relates to the technical field of steel wire rope kneading, in particular to a kneading device for metal steel wire ropes.
背景技术Background technique
钢丝绳是一种具有强度高、弹性好、自重轻及挠性好的重要构件,被广泛用于机械、造船、采矿、冶金以及林业等多种行业,生产钢丝绳的工艺过程就是捻股合绳的制作方式,制作时需要使用钢丝绳揉捻设备,钢丝绳揉捻设备在使用时还存在一些不足,例如,钢丝绳原料送料不够稳定,送料时容易出现偏位的情况,影响揉捻的质量和效率,因此我们研发一种用于金属钢丝绳的揉捻设备来解决以上存在的问题。Steel wire rope is an important component with high strength, good elasticity, light weight and good flexibility. It is widely used in various industries such as machinery, shipbuilding, mining, metallurgy and forestry. The production method requires the use of steel wire rope kneading equipment. There are still some shortcomings in the use of steel wire rope kneading equipment. For example, the feeding of steel wire rope raw materials is not stable enough, and it is prone to deviation when feeding, which affects the quality and efficiency of kneading. Therefore, we developed a A kind of kneading equipment that is used for metal wire rope solves the above existing problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于金属钢丝绳的揉捻设备,以解决上述背景技术中提出不便于稳定送料的问题。The purpose of this utility model is to provide a rolling equipment for metal wire ropes, so as to solve the problem of inconvenient and stable feeding in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于金属钢丝绳的揉捻设备,包括支撑底座,所述支撑底座顶端的左侧固定连接有固定框,所述支撑底座的顶端固定连接有限位套,所述限位套内部设置有钢丝绳芯,所述限位套的一侧设置有固定套,所述固定套的一侧设置有揉捻齿轮,所述支撑底座的顶端安装有伺服电机,所述伺服电机的输出端固定连接有主动齿轮,所述支撑底座顶端的右侧固定连接有两组收集板,所述收集板的前端固定连接有驱动电机,所述收集板之间设置有收集辊,所述收集板的一端活动连接有固定法兰,所述收集辊的外部设置有限位板,所述固定框内部的两端固定连接有固定滑道,所述固定滑道的外部设置有安装滑块,所述固定框的内部放置有四组钢丝绳条。In order to achieve the above purpose, the utility model provides the following technical solutions: a rolling equipment for metal wire ropes, including a support base, the left side of the top of the support base is fixedly connected with a fixed frame, and the top of the support base is fixedly connected with a limited A position sleeve, a wire rope core is arranged inside the limit sleeve, a fixed sleeve is arranged on one side of the limit sleeve, a kneading gear is arranged on one side of the fixed sleeve, a servo motor is installed on the top of the support base, The output end of the servo motor is fixedly connected with a driving gear, the right side of the top of the support base is fixedly connected with two sets of collecting plates, the front end of the collecting plates is fixedly connected with a driving motor, and a collecting plate is arranged between the collecting plates. One end of the collection plate is movably connected with a fixed flange, the outside of the collection roller is provided with a limiting plate, the two ends inside the fixed frame are fixedly connected with a fixed slideway, and the outside of the fixed slideway is provided with The slide block is installed, and four groups of steel wire ropes are placed inside the fixed frame.
优选的,所述安装滑块的一侧活动连接有安装法兰,所述钢丝绳条的两侧与安装法兰的一侧安装连接。Preferably, one side of the installation slider is movably connected with an installation flange, and both sides of the steel wire rope are installed and connected with one side of the installation flange.
优选的,所述安装法兰的一侧固定连接有安装片,所述安装片的内部设置有定位杆。Preferably, a mounting piece is fixedly connected to one side of the mounting flange, and a positioning rod is arranged inside the mounting piece.
优选的,所述揉捻齿轮的内部开设有四组预留槽。Preferably, four sets of reserved grooves are opened inside the kneading gear.
优选的,所述揉捻齿轮的内部开设有通孔。Preferably, through holes are opened inside the kneading gear.
优选的,所述揉捻齿轮与主动齿轮呈啮合连接,所述揉捻齿轮的一侧与固定套的一侧呈活动连接。Preferably, the kneading gear is engaged with the driving gear, and one side of the kneading gear is movably connected with one side of the fixed sleeve.
优选的,所述收集辊的内部设置有调节滑槽,所述限位板的内侧固定连接有调节滑块。Preferably, an adjustment chute is provided inside the collecting roller, and an adjustment slide block is fixedly connected to the inner side of the limiting plate.
优选的,所述调节滑块嵌在调节滑槽内部,所述收集辊安装在固定法兰的一侧。Preferably, the adjusting slide block is embedded inside the adjusting chute, and the collecting roller is installed on one side of the fixing flange.
与现有技术相比,本实用新型的有益效果是:该一种用于金属钢丝绳的揉捻设备不仅实现了稳定送料,实现了均匀揉捻,而且实现了便于收集;Compared with the prior art, the beneficial effect of the utility model is: the kneading equipment for the metal wire rope not only realizes stable feeding, realizes uniform kneading, but also realizes easy collection;
(1)通过设置有固定框、固定滑道、安装滑块、安装法兰、钢丝绳条、安装片和定位杆,钢丝绳条送料之前需要安装在固定框的内部,钢丝绳条两侧与安装法兰固定,钢丝绳条的位置可以通过安装滑块调节,安装滑块调节时需要先将定位杆取下,随后移动安装滑块,安装滑块在固定滑道上滑动到合适的位置即可,该结构可调节安装钢丝绳条的位置,提高了送料的稳定性;(1) By setting the fixed frame, fixed slideway, installation slider, installation flange, steel wire rope, installation piece and positioning rod, the steel wire rope needs to be installed inside the fixed frame before feeding, and the two sides of the steel wire rope are connected to the installation flange. Fixed, the position of the steel wire rope can be adjusted by installing the slider. When installing the slider, you need to remove the positioning rod first, and then move the installation slider. The installation slider can slide to a suitable position on the fixed slideway. This structure can be Adjust the installation position of the wire rope to improve the stability of feeding;
(2)通过设置有揉捻齿轮、固定套、主动齿轮、伺服电机、预留槽和通孔,钢丝绳条穿过预留槽揉捻在钢丝绳芯的外部,钢丝绳条通过揉捻齿轮驱动,伺服电机带动主动齿轮旋转,主动齿轮啮合揉捻齿轮旋转,揉捻齿轮上均匀分布的预留槽可以将钢丝绳条均匀地缠绕在钢丝绳芯的外部,该结构实现了均匀揉捻的功能;(2) Through the arrangement of kneading gears, fixed sleeves, driving gears, servo motors, reserved grooves and through holes, the steel wire ropes pass through the reserved grooves and knead on the outside of the steel wire rope core. The steel wire ropes are driven by the kneading gears, and the servo motor drives the active The gear rotates, the driving gear meshes and the kneading gear rotates. The evenly distributed reserved grooves on the kneading gear can evenly wind the steel wire rope around the outside of the steel wire rope core. This structure realizes the function of uniform kneading;
(3)通过设置有收集板、限位板、驱动电机、调节滑槽、调节滑块和收集辊,钢丝绳在揉捻成型的过程中,可以使用收集辊将成型后的钢丝绳收卷,收卷之前先使用限位板对收卷的范围的进行限位,限位板在收集辊外部移动到合适的间距后,驱动电机带动收集辊缓慢旋转收卷,收卷后拆下固定法兰即可将收卷后的钢丝绳卷取下,该结构实现了便于收集的功能。(3) By setting the collection plate, the limit plate, the drive motor, the adjustment chute, the adjustment slider and the collection roller, the steel wire rope can be rolled up by the collection roller during the process of kneading and forming the steel wire rope. First use the limit plate to limit the range of winding. After the limit plate moves to a suitable distance outside the collection roller, the drive motor drives the collection roller to rotate slowly for winding. After winding, remove the fixing flange to After the coiled steel wire rope is taken off, this structure realizes the function of being convenient for collection.
附图说明Description of drawings
图1为本实用新型的正视剖面结构示意图。Fig. 1 is a front view sectional structure schematic diagram of the utility model.
图2为本实用新型的送料板侧视结构示意图。Fig. 2 is a schematic diagram of the side view structure of the feeding plate of the present invention.
图3为本实用新型的收集板侧视结构示意图。Fig. 3 is a schematic diagram of the side view structure of the collecting plate of the present invention.
图4为本实用新型的揉捻齿轮侧视结构示意图。Fig. 4 is a side view structural schematic diagram of the kneading gear of the present invention.
图中:1、支撑底座;2、固定框;3、钢丝绳芯;4、揉捻齿轮;5、固定套;6、主动齿轮;7、伺服电机;8、限位套;9、收集板;10、限位板;11、驱动电机;12、固定滑道;13、安装滑块;14、安装法兰;15、钢丝绳条;16、安装片;17、定位杆;18、调节滑槽;19、调节滑块;20、固定法兰;21、收集辊;22、预留槽;23、通孔。In the figure: 1. Support base; 2. Fixed frame; 3. Steel wire rope core; 4. Rolling gear; 5. Fixed sleeve; 6. Drive gear; 7. Servo motor; 8. Limit sleeve; 9. Collecting plate; , limit plate; 11, drive motor; 12, fixed slideway; 13, install slider; 14, install flange; 15, wire rope; 16, install piece; , Adjust slider; 20, fixed flange; 21, collecting roller; 22, reserved groove; 23, through hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:请参阅图1-4,一种用于金属钢丝绳的揉捻设备,包括支撑底座1,支撑底座1顶端的左侧固定连接有固定框2,支撑底座1的顶端固定连接有限位套8,限位套8内部设置有钢丝绳芯3,限位套8的一侧设置有固定套5,固定套5的一侧设置有揉捻齿轮4,支撑底座1的顶端安装有伺服电机7,伺服电机7的输出端固定连接有主动齿轮6,支撑底座1顶端的右侧固定连接有两组收集板9,收集板9的前端固定连接有驱动电机11,收集板9之间设置有收集辊21,收集板9的一端活动连接有固定法兰20,收集辊21的外部设置有限位板10,固定框2内部的两端固定连接有固定滑道12,固定滑道12的外部设置有安装滑块13,固定框2的内部放置有四组钢丝绳条15;Embodiment 1: Please refer to Figures 1-4, a rolling equipment for metal wire ropes, including a
安装滑块13的一侧活动连接有安装法兰14,钢丝绳条15的两侧与安装法兰14的一侧安装连接,安装法兰14的一侧固定连接有安装片16,安装片16的内部设置有定位杆17;One side that
具体地,如图1和图2所示,安装钢丝绳条15可以先将其放置在固定框2的内部,钢丝绳条15两侧与安装法兰14固定,钢丝绳条15的位置可以通过安装滑块13调节,安装滑块13调节时需要先将定位杆17取下,随后移动安装滑块13,安装滑块13在固定滑道12上滑动到合适的位置即可,该结构可调节安装钢丝绳条15的位置。Specifically, as shown in Figures 1 and 2, the installation of the
实施例2:揉捻齿轮4的内部开设有四组预留槽22,揉捻齿轮4的内部开设有通孔23,揉捻齿轮4与主动齿轮6呈啮合连接,揉捻齿轮4的一侧与固定套5的一侧呈活动连接;Embodiment 2: There are four sets of
具体地,如图1和图3所示,钢丝绳条15穿过预留槽22揉捻在钢丝绳芯3的外部,钢丝绳条15通过揉捻齿轮4驱动,伺服电机7带动主动齿轮6旋转,主动齿轮6啮合揉捻齿轮4旋转,揉捻齿轮4上均匀分布的预留槽22可以将钢丝绳条15均匀地缠绕在钢丝绳芯3的外部。Specifically, as shown in Fig. 1 and Fig. 3, the
实施例3:收集辊21的内部设置有调节滑槽18,限位板10的内侧固定连接有调节滑块19,调节滑块19嵌在调节滑槽18内部,收集辊21安装在固定法兰20的一侧;Embodiment 3: The inside of the
具体地,如图1和图4所示,揉捻成型的过程中可以使用收集辊21将成型后的钢丝绳收卷,收卷之前先使用限位板10对收卷的范围的进行限位,限位板10在收集辊21外部移动到合适的间距后,驱动电机11带动收集辊21缓慢旋转收卷,收卷后拆下固定法兰20即可将收卷后的钢丝绳卷取下。Specifically, as shown in Fig. 1 and Fig. 4, during the kneading and forming process, the formed steel wire rope can be rewound by using the
工作原理:本实用新型在使用时,安装钢丝绳条15可以先将其放置在固定框2的内部,钢丝绳条15两侧与安装法兰14固定,钢丝绳条15的位置可以通过安装滑块13调节,安装滑块13调节时需要先将定位杆17取下,随后移动安装滑块13,安装滑块13在固定滑道12上滑动到合适的位置即可,该结构可调节安装钢丝绳条15的位置,钢丝绳条15穿过预留槽22揉捻在钢丝绳芯3的外部,钢丝绳条15通过揉捻齿轮4驱动,伺服电机7带动主动齿轮6旋转,主动齿轮6啮合揉捻齿轮4旋转,揉捻齿轮4上均匀分布的预留槽22可以将钢丝绳条15均匀地缠绕在钢丝绳芯3的外部,钢丝绳在揉捻成型的过程中,可以使用收集辊21将成型后的钢丝绳收卷,收卷之前先使用限位板10对收卷的范围的进行限位,限位板10在收集辊21外部移动到合适的间距后,驱动电机11带动收集辊21缓慢旋转收卷,将收卷后的钢丝绳卷取下即可完成加工过程。Working principle: When the utility model is in use, the installation of the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221707097.6U CN217678299U (en) | 2022-07-05 | 2022-07-05 | Rolling equipment for metal steel wire rope |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221707097.6U CN217678299U (en) | 2022-07-05 | 2022-07-05 | Rolling equipment for metal steel wire rope |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117702517A (en) * | 2023-12-15 | 2024-03-15 | 天津市新天钢钢线钢缆有限公司 | Multi-strand steel wire rope for super high-rise and preparation device thereof |
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2022
- 2022-07-05 CN CN202221707097.6U patent/CN217678299U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117702517A (en) * | 2023-12-15 | 2024-03-15 | 天津市新天钢钢线钢缆有限公司 | Multi-strand steel wire rope for super high-rise and preparation device thereof |
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