CN217675571U

CN217675571U - Full-automatic turning device of casting unit aluminium ingot

Info

Publication number: CN217675571U
Application number: CN202221466629.1U
Authority: CN
Inventors: 张孟卫; 张义卫; 张振江; 蔡正涛; 李艳卫; 马鼎勋; 王正坡; 张帅涛
Original assignee: Luoyang Yugang Longquan Aluminium Industry Co ltd
Current assignee: Luoyang Yugang Longquan Aluminium Industry Co ltd
Priority date: 2022-06-13
Filing date: 2022-06-13
Publication date: 2022-10-28
Anticipated expiration: 2032-06-13

Abstract

The utility model discloses a full-automatic turnover device for aluminum ingots of a casting unit, which comprises a portal frame and an electro-hydraulic push rod; gantry frame: the front side and the rear side of the lower end of the portal frame are respectively and fixedly connected with a side base of an external conveying belt, a single chip microcomputer is mounted at the upper end of the front surface of the portal frame, a distance sensor main body is mounted in the middle of the lower surface of the upper side wall of the portal frame, connecting buckles are respectively mounted at the front side and the rear side of the middle of the left side surface of the upper side wall of the portal frame, the outer surfaces of the connecting buckles are rotatably connected with arm type barbs, and a fixing plate is mounted in the middle of the upper surface of the upper side wall of the portal frame; electro-hydraulic push rod: the front side face and the rear side face of the fixed end are respectively connected with the connecting plates in a rotating mode, the main body overturning structure of the device is simple, the phenomenon that the ingot is clamped can be effectively avoided when the device is used, then the phenomenon that the ingot is clamped by manual processing is avoided, the twisting injury occurs, meanwhile, the maintenance cost of the overturning device can be effectively reduced, the manpower input is reduced, and then the work efficiency of the overturning device and the stacker is guaranteed.

Description

Full-automatic turning device of casting unit aluminium ingot

Technical Field

The utility model relates to an aluminium ingot turning device technical field specifically is the full-automatic turning device of casting unit aluminium ingot.

Background

Casting is one of the fundamental processes in the modern machine manufacturing industry. Casting is developed gradually in China as a metal hot working process. The casting machine is all the mechanical equipment which can be used for smelting metal into liquid meeting certain requirements by using the technology, pouring the liquid into a casting mold, cooling, solidifying and cleaning to obtain a casting with preset shape, size and performance, and is also called as casting equipment.

Casting machine group is to the back of accomplishing the aluminium ingot casting, need concentrate the stack to the aluminium ingot and place, when carrying out the stack to the aluminium ingot and place, need overturn the aluminium ingot of interval, and the phenomenon of the easy card spindle of current stacker tilting mechanism in the use, and the personnel handle and easily take place to hank when blocking the spindle, and cost of maintenance is high simultaneously, and it is many to drop into the manual work, influences normal production, for this reason, we propose the full-automatic turning device of casting unit aluminium ingot.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide the full-automatic turning device of casting unit aluminium ingot, the device main part flip structure is comparatively simple, and can effectively avoid appearing card spindle phenomenon when using, and then avoid artifical processing card spindle and the hank wound appears, can effectively reduce turning device's cost of maintenance simultaneously, reduce the input of manpower, and then guarantee the work efficiency of turning device and stacker, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: the full-automatic aluminum ingot turnover device of the casting unit comprises a portal frame and an electro-hydraulic push rod;

a portal frame: the front side and the rear side of the lower end of the portal frame are fixedly connected with a side base of an external conveying belt respectively, a single chip microcomputer is mounted at the upper end of the front surface of the portal frame, a distance sensor main body is mounted in the middle of the lower surface of the upper side wall of the portal frame, connecting buckles are mounted at the front side and the rear side of the middle of the left side surface of the upper side wall of the portal frame respectively, the outer surface of each connecting buckle is rotatably connected with a hand arm type barb, and a fixing plate is mounted in the middle of the upper surface of the upper side wall of the portal frame;

an electro-hydraulic push rod: the front side surface and the rear side surface of the fixed end are respectively and rotatably connected with a connecting plate, the right side surface of the connecting plate is fixedly connected with the upper end of the left side surface of the fixed plate, the telescopic end of the electro-hydraulic push rod is hinged with a connecting frame, and the front end and the rear end of the lower surface of the connecting frame are respectively and fixedly connected with the middle part of the upper surface of the corresponding arm type barb;

wherein: the input end of the single chip microcomputer is electrically connected with the output end of an external power supply, the output end of the single chip microcomputer is electrically connected with the input end of the electro-hydraulic push rod, and the single chip microcomputer is electrically connected with the distance sensor main body in a bidirectional mode.

Further, still include the auxiliary stand and consolidate the extension board, the auxiliary stand is fretwork triangular structure, and the auxiliary stand is provided with two altogether, and both ends around two auxiliary stands are installed respectively in the right flank of fixed plate, and the lower surface of auxiliary stand and the last fixed surface of portal frame are connected, consolidate the extension board and be provided with two altogether, two consolidate the extension board and install respectively in the front and back both ends downside of the left surface of fixed plate, and consolidate the lower extreme right flank of extension board and the left surface fixed connection of portal frame. The auxiliary stand who sets up can consolidate the fixed plate with consolidating the extension board to prevent that the skew from appearing or drop and influence turning device's normal use in the fixed plate, and then make turning device's use more convenient and safety.

The gantry type gantry crane further comprises two guard plates and gusset plates, the two guard plates are arranged on the middle portions of the inner surfaces of the two side arms at the lower end of the gantry respectively, the gusset plates are arranged on the upper side surface, the lower side surface and the outer surface of each guard plate respectively, and the inner surfaces of the gusset plates are fixedly connected with the outer surface of the gantry.

Further, still include electric putter and side push pedal, electric putter installs in the surface of backplate, and electric putter's flexible end fixedly connected with side push pedal, and the internal surface of backplate set up with the corresponding fluting of side push pedal, the output of singlechip is connected to electric putter's input electricity. The electric push rod and the side push plate which are arranged can clamp and fix the aluminum ingot, so that the aluminum ingot is prevented from being overturned by the overturning device due to the fact that the aluminum ingot is small in interval when the aluminum ingot overturning device is used, and the aluminum ingot overturning device is convenient and safe to use.

The protection plate is characterized by further comprising a contrast grating, wherein an installation groove is formed in the right side end portion of the protection plate, the contrast grating is installed inside the installation groove formed in the right side end portion of the protection plate, and the contrast grating is electrically connected with the single chip microcomputer in a two-way mode. The contrast grating that sets up can carry out effectual statistics to the aluminium ingot quantity of process, can guarantee simultaneously that electric putter and side push pedal carry out effective centre gripping to the aluminium ingot, avoids electric putter and side push pedal to miss the normal use that presss from both sides the aluminium ingot and influence equipment.

Compared with the prior art, the beneficial effects of the utility model are that: this full-automatic turning device of casting unit aluminium ingot has following benefit:

1. the device main part flip structure is comparatively simple, and can effectively avoid appearing card spindle phenomenon when using, and then avoids artifical processing card spindle and appears the hank wound, can effectively reduce turning device's cost of maintenance simultaneously, reduces the input of manpower, and then guarantees the work efficiency of turning device and stacker.

2. The auxiliary stand that sets up can consolidate the fixed plate with the reinforcement extension board to prevent that the skew from appearing or drop and influence turning device's normal use in the fixed plate, and then make turning device's use convenient more and safety.

3. The electric push rod and the side push plate which are arranged can clamp and fix the aluminum ingot, so that the aluminum ingot is prevented from being overturned by the overturning device due to the fact that the aluminum ingot is small in interval when the aluminum ingot overturning device is used, and the aluminum ingot overturning device is convenient and safe to use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is the left side view structure diagram of the present invention.

In the figure: the device comprises a portal frame 1, a fixing plate 2, an auxiliary support 3, a connecting buckle 4, a cantilever type barb 5, a connecting frame 6, a connecting plate 7, an electro-hydraulic push rod 8, a reinforcing support plate 9, a distance sensor body 10, a single chip microcomputer 11, a guard plate 12, a gusset plate 13, an electric push rod 14, a side push plate 15 and a contrast grating 16.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present embodiment provides a technical solution: the full-automatic aluminum ingot turnover device of the casting unit comprises a portal frame 1 and an electro-hydraulic push rod 8;

a portal frame 1: the front side and the rear side of the lower end of the gantry are fixedly connected with side edge bases of an external conveying belt respectively, a single chip microcomputer 11 is mounted at the upper end of the front surface of the gantry 1, a distance sensor main body 10 is mounted in the middle of the lower surface of the upper side wall of the gantry 1, connecting buckles 4 are mounted at the front side and the rear side of the middle of the left side surface of the upper side wall of the gantry 1 respectively, the outer surfaces of the connecting buckles 4 are rotatably connected with a cantilever type barb 5, and a fixing plate 2 is mounted in the middle of the upper surface of the upper side wall of the gantry 1; still include auxiliary stand 3 and consolidate the extension board 9, auxiliary stand 3 is the fretwork triangular structure, auxiliary stand 3 is provided with two altogether, both ends around two auxiliary stands 3 install respectively in the right flank of fixed plate 2, and the lower surface of auxiliary stand 3 and portal frame 1's last fixed surface are connected, it is provided with two altogether to consolidate extension board 9, two consolidate extension boards 9 and install both ends downside around the left surface of fixed plate 2 respectively, and consolidate the lower extreme right flank of extension board 9 and portal frame 1's left surface fixed connection. The auxiliary stand 3 and the reinforcement extension board 9 that set up can be consolidated fixed plate 2 to prevent that the skew from appearing or drop and influence turning device's normal use in fixed plate 2, and then make turning device's use more convenient and safety. The gantry crane further comprises guard plates 12 and gusset plates 13, the two guard plates 12 are arranged, the two guard plates 12 are respectively mounted in the middle of the inner surfaces of the two side arms at the lower end of the gantry crane 1, the gusset plates 13 are respectively mounted on the upper side surface, the lower side surface and the outer surface of the guard plates 12, and the inner surfaces of the gusset plates 13 are fixedly connected with the outer surface of the gantry crane 1. Still include electric putter 14 and side push pedal 15, electric putter 14 installs in the surface of backplate 12, and electric putter 14's flexible end fixedly connected with side push pedal 15, and the internal surface of backplate 12 is seted up and is had the fluting corresponding with side push pedal 15, and the output of singlechip 11 is connected to electric putter 14's input electricity. The electric push rod 14 and the side push plate 15 that set up can carry out the centre gripping to the aluminium ingot fixed to avoid equipment to appear that the aluminium ingot interval is less when using and influence turning device and overturn the aluminium ingot, and then make the use of equipment convenient more and safety. The protection plate is characterized by further comprising a contrast grating 16, a mounting groove is formed in the right side end portion of the protection plate 12, the contrast grating 16 is mounted inside the mounting groove formed in the right side end portion of the protection plate 12, and the contrast grating 16 is electrically connected with the single chip microcomputer 11 in a bidirectional mode. The contrast grating 16 that sets up can carry out effectual statistics to the aluminium ingot quantity of process, can guarantee simultaneously that electric putter 14 and side push plate 15 carry out effective centre gripping to the aluminium ingot, avoids electric putter 14 and side push plate 15 to leak and presss from both sides the aluminium ingot and influence the normal use of equipment.

Electro-hydraulic push rod 8: the front side surface and the rear side surface of the fixed end are respectively and rotatably connected with a connecting plate 7, the right side surface of the connecting plate 7 is fixedly connected with the upper end of the left side surface of the fixed plate 2, the telescopic end of the electro-hydraulic push rod 8 is hinged with a connecting frame 6, and the front end and the rear end of the lower surface of the connecting frame 6 are respectively and fixedly connected with the middle part of the upper surface of the corresponding arm type barb 5;

wherein: the output of external power source is connected to singlechip 11's input electricity, and singlechip 11's output is connected with the input electricity of electric liquid push rod 8, and singlechip 11 is connected with distance sensor main part 10 two-way electricity.

The utility model provides a full-automatic turning device of casting unit aluminium ingot's theory of operation as follows: the portal frame 1 is installed at a proper position, when a distance sensor main body 10 monitors that an article passes through the lower side, an electro-hydraulic push rod 8 drives a connecting frame 6 to descend, the descending of the connecting frame 6 drives a hand-arm-type barb 5 to descend, the hand-arm-type barb 5 catches a corresponding aluminum ingot, meanwhile, the hand-arm-type barb 5 lifts under the impact effect of the aluminum ingot, the electro-hydraulic push rod 8 assists the hand-arm-type barb 5 to lift, the hand-arm-type barb 5 lifts to drive the aluminum ingot to turn over, when the hand-arm-type barb 5 turns over the aluminum ingot, the advancing distance of the follow-up aluminum ingot is monitored according to a comparison grating 16, the follow-up aluminum ingot is assisted and fixed when the aluminum ingot is close to the interval, so that a plurality of aluminum ingots impact the hand-arm-type barbs 5 to avoid damage of a turning device, a single chip microcomputer 11 is arranged to control the hand-arm-type barbs 5 to turn over the spaced aluminum ingots, the aluminum ingots can be placed at intervals in the forward and reverse directions, and stacking of the aluminum ingots is convenient.

It should be noted that the electro-hydraulic push rod 8 disclosed in the above embodiments is selected from a DYTP150-75 type electro-hydraulic push rod, the distance sensor body 10 is selected from an HG-C1200 type distance sensor body, the single chip microcomputer 11 is selected from an MCS-51 type single chip microcomputer, the electric push rod 14 is selected from a DDA200 type electric push rod, and the contrast grating 16 is selected from an OSSQ 12MLF-TSSL type contrast grating. The single chip microcomputer 11 controls the electro-hydraulic push rod 8, the distance sensor main body 10, the electric push rod 14 and the contrast grating 16 to work by adopting a common method in the prior art.

The above-mentioned only be the embodiment of the present invention, not consequently the restriction of the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transform made of the content of the specification and the attached drawings, or directly or indirectly use in other relevant technical fields, all including in the same way the patent protection scope of the present invention.

Claims

1. Full-automatic turning device of casting unit aluminium ingot, its characterized in that: comprises a portal frame (1) and an electro-hydraulic push rod (8);

gantry (1): the front side and the rear side of the lower end of the gantry are fixedly connected with side edge bases of an external conveying belt respectively, a single chip microcomputer (11) is mounted at the upper end of the front surface of a gantry (1), a distance sensor main body (10) is mounted in the middle of the lower surface of the upper side wall of the gantry (1), connecting buckles (4) are mounted at the front side and the rear side of the middle of the left side surface of the upper side wall of the gantry (1) respectively, the outer surface of each connecting buckle (4) is rotatably connected with a cantilever type barb (5), and a fixing plate (2) is mounted in the middle of the upper surface of the upper side wall of the gantry (1);

electro-hydraulic push rod (8): the front side surface and the rear side surface of the fixed end are respectively and rotatably connected with a connecting plate (7), the right side surface of the connecting plate (7) is fixedly connected with the upper end of the left side surface of the fixed plate (2), the telescopic end of the electro-hydraulic push rod (8) is hinged with a connecting frame (6), and the front end and the rear end of the lower surface of the connecting frame (6) are respectively and fixedly connected with the middle part of the upper surface of the corresponding arm type barb (5);

wherein: the input end of the single chip microcomputer (11) is electrically connected with the output end of an external power supply, the output end of the single chip microcomputer (11) is electrically connected with the input end of the electro-hydraulic push rod (8), and the single chip microcomputer (11) is electrically connected with the distance sensor main body (10) in a bidirectional mode.

2. The full-automatic turnover device for aluminum ingots of casting units according to claim 1, which is characterized in that: still include auxiliary stand (3) and consolidate extension board (9), auxiliary stand (3) are fretwork triangular structure, and auxiliary stand (3) are provided with two altogether, and both ends around the right flank of fixed plate (2) are installed respectively in two auxiliary stands (3), and the lower surface of auxiliary stand (3) and the last fixed surface of portal frame (1) are connected, consolidate extension board (9) and be provided with two altogether, two consolidate extension board (9) and install both ends downside around the left flank of fixed plate (2) respectively, and consolidate the lower extreme right flank of extension board (9) and the left surface fixed connection of portal frame (1).

3. The full-automatic turnover device for aluminum ingots of a casting machine set according to claim 1, is characterized in that: the gantry crane is characterized by further comprising two guard plates (12) and gusset plates (13), wherein the two guard plates (12) are arranged, the two guard plates (12) are respectively arranged in the middle of the inner surfaces of two side arms at the lower end of the gantry crane (1), the gusset plates (13) are respectively arranged on the upper side surface, the lower side surface and the outer surface of each guard plate (12), and the inner surfaces of the gusset plates (13) are fixedly connected with the outer surface of the gantry crane (1).

4. The full-automatic turnover device for aluminum ingots of a casting machine set according to claim 3, is characterized in that: still include electric putter (14) and side push pedal (15), electric putter (14) are installed in the surface of backplate (12), and the flexible end fixedly connected with side push pedal (15) of electric putter (14), and the internal surface of backplate (12) has seted up the fluting corresponding with side push pedal (15), and the output of singlechip (11) is connected to electric putter's (14) input electricity.

5. The full-automatic turnover device for aluminum ingots of casting units according to claim 3, which is characterized in that: the protection plate is characterized by further comprising a contrast grating (16), an installation groove is formed in the end portion of the right side of the protection plate (12), the contrast grating (16) is installed inside the installation groove formed in the end portion of the right side of the protection plate (12), and the contrast grating (16) is electrically connected with the single chip microcomputer (11) in a bidirectional mode.