CN217662992U - Inorganic self-foaming filling material pump station - Google Patents
Inorganic self-foaming filling material pump station Download PDFInfo
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- CN217662992U CN217662992U CN202221585361.3U CN202221585361U CN217662992U CN 217662992 U CN217662992 U CN 217662992U CN 202221585361 U CN202221585361 U CN 202221585361U CN 217662992 U CN217662992 U CN 217662992U
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- pneumatic
- pump
- high viscosity
- stirring
- filling material
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- 239000000463 material Substances 0.000 title claims abstract description 67
- 238000005187 foaming Methods 0.000 title claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 64
- 238000005065 mining Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims 1
- 239000011550 stock solution Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract description 3
- 238000004537 pulping Methods 0.000 abstract description 3
- 238000007569 slipcasting Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000000151 deposition Methods 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 5
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses an inorganic is from foaming filling material pump station, including pneumatic stirring device, mining pneumatic pump and blender, mining pneumatic pump includes pneumatic motor one, high viscosity pump A, high viscosity pump B, chain mechanism and stock solution bucket, pneumatic stirring device is used for mixing stirring A material, pneumatic stirring device is connected with high viscosity pump A, the stock solution bucket is used for depositing the B material, the stock solution bucket is connected with high viscosity pump B, start pneumatic motor one, drive high viscosity pump A through chain mechanism, high viscosity pump B operates with different rotational speeds, thereby realize A material, B material is extracted according to the proportion, the blender is connected respectively in the export of two high viscosity pumps, make A material, fill to the regional slip casting of construction through the slip casting pipeline after the B material intensive mixing. The utility model has the advantages of compact integral structure, convenient operation, pulping effect is good, efficient, realizes that inorganic self-foaming filling material's A material, B material add, mix in proportion ration.
Description
Technical Field
The utility model relates to a technical field is carried to the material, concretely relates to inorganic is from foaming filling material pump station is applicable to the filling in fissured shutoff such as colliery collecting space area, tunnel surface and gap in the pit.
Background
The inorganic self-foaming filling material is prepared by mixing material A (powder material), material B (liquid material) and water according to a certain proportion, and is suitable for plugging cracks and filling gaps of crushing zones, hollow zones, air leakage channels and the like which are contacted with coal, such as upper and lower corners, goafs, roof areas and the like. During site operation, at present, the manual feeding stirring and grouting pump grouting are mainly used, so that the grouting efficiency is low, the manual batching error is large, and the foaming times of the material are seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an inorganic self foaming filling material pump station can realize that the proportion of A material and B material adds the mixture, and the foaming performance of full play material improves the efficiency of construction of on-the-spot slip casting.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides an inorganic from foaming filling material pump station, includes pneumatic agitating unit, mining pneumatic pump and blender, mining pneumatic pump includes pneumatic motor one, high viscosity pump A, high viscosity pump B, chain mechanism and liquid reserve tank, chain mechanism includes drive sprocket, sets up in the driven sprocket of drive sprocket one side and cup joints the chain on drive sprocket and driven sprocket, the drive sprocket cover is established on a pneumatic motor reduction gear output shaft, a pneumatic motor reduction gear output shaft passes through the shaft coupling and is connected with high viscosity pump A's power input shaft transmission, driven sprocket cover is established on high viscosity pump B's power input shaft, drive sprocket, driven sprocket pass through chain drive,
the pneumatic stirring device is used for mixing and stirring the inorganic self-foaming filling material A, the bottom discharge hole of the pneumatic stirring device is connected with the inlet of the high-viscosity pump A, the liquid storage barrel is used for storing the inorganic self-foaming filling material B, the bottom discharge hole of the liquid storage barrel is connected with the inlet of the high-viscosity pump B, the mixer is provided with an inlet A and an inlet B, the outlet of the high-viscosity pump A is connected with the inlet B, and the outlet of the high-viscosity pump B is connected with the inlet A.
As an optimal implementation mode of the utility model, the bottom discharge gate department of pneumatic stirring device is provided with A material baiting valve, and the bottom discharge gate department of stock solution bucket is provided with B material baiting valve.
As a preferred embodiment of the present invention, the diameter of the driving sprocket is smaller than that of the driven sprocket, and the number of teeth of the driving sprocket and the gear ratio of the driven sprocket are 1:2-2.5.
As a preferred embodiment of the present invention, the pneumatic stirring device is provided with two pneumatic stirring devices, and the bottom outlets of the two pneumatic stirring devices are connected to the inlet of the high viscosity pump a through the tee joint respectively.
As an optimal implementation manner of the present invention, the pneumatic stirring device comprises a stirring barrel, a stirring shaft disposed in the stirring barrel, and a pneumatic motor two disposed outside the stirring barrel, wherein an output shaft of the pneumatic motor two is connected with an input end of the stirring shaft through a shaft coupling, and at least two sets of stirring blades are disposed on the stirring shaft.
As a preferred embodiment of the present invention, the pneumatic stirring device further includes a reversing valve, and the reversing valve is connected to the second pneumatic motor.
As a preferred embodiment of the present invention, the stirring barrel is fixedly mounted on the supporting leg.
As a preferred embodiment of the present invention, the high viscosity pump a and the high viscosity pump B are arranged vertically.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the whole structure is compact, the transportation and the installation are convenient, and the operation is convenient;
2. the double-barrel design of the system has large pulping quantity, good pulping effect and high efficiency, and can realize large-flow continuous grouting by matching with a grouting device;
3. the two high-viscosity pumps can quantitatively pump in proportion, so that the materials A and B of the inorganic self-foaming filling material are quantitatively added and mixed in proportion, and the foaming performance of the material is fully exerted.
Drawings
FIG. 1 is a schematic view of the inorganic self-foaming filling material pump station of example 1;
FIG. 2 is a schematic diagram of the inorganic self-foaming filling material pump station of example 2;
in the figure, 1-pneumatic stirring device, 101-stirring barrel, 102-pneumatic motor II, 103-stirring shaft, 104-stirring blade, 105-supporting leg, 2-pneumatic motor I, 3-high viscosity pump A, 4-high viscosity pump B, 5-chain mechanism, 6-liquid storage barrel, 7-mixer, 701-inlet A, 702-inlet B,8-A material discharge valve and 9-tee joint.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Example 1
As shown in fig. 1, the present embodiment provides an inorganic self-foaming filling material pump station, which includes a pneumatic stirring device 1, a mining pneumatic pump and a mixer 7, where the mining pneumatic pump includes a pneumatic motor i 2, a high viscosity pump A3, a high viscosity pump B4, a chain mechanism 5 and a liquid storage barrel 6; chain mechanism 5 includes drive sprocket, sets up in the driven sprocket of drive sprocket one side to and cup joint the chain on drive sprocket and driven sprocket, the drive sprocket cover is established on a pneumatic motor 2 reduction gear output shafts, a pneumatic motor 2 reduction gear output shafts passes through the shaft coupling and is connected with high viscosity pump A3's power input shaft transmission, the driven sprocket cover is established on high viscosity pump B4's power input shaft, drive sprocket, driven sprocket pass through chain drive.
In order to meet the matching requirement of the material A and the material B, the tooth number of the driving chain wheel and the driven chain wheel needs to meet certain requirements. In this embodiment the diameter of drive sprocket is less than driven sprocket's diameter, and the number of teeth of drive sprocket is 1 with driven sprocket's tooth ratio: 2-2.5.
In order to improve the working performance of the pneumatic motor I2, a filter for filtering gas impurities is connected to the air inlet end of the motor.
The pneumatic stirring device 1 is used for mixing and stirring an inorganic material A of the self-foaming filling material, the bottom outlet of the pneumatic stirring device 1 is connected with the inlet of the high-viscosity pump A3 through a material discharging valve 8A, the liquid storage barrel 6 is used for storing an inorganic material B of the self-foaming filling material, the bottom outlet of the liquid storage barrel 6 is connected with the inlet of the high-viscosity pump B4 through a material discharging valve B, the mixer 7 is provided with an inlet A701 and an inlet B702, the outlet of the high-viscosity pump A3 is connected with the inlet B702, and the outlet of the high-viscosity pump B4 is connected with the inlet A701.
The pneumatic stirring device 1 adopted in this embodiment includes a stirring barrel 101, a stirring shaft 103 arranged in the stirring barrel 101, and a second pneumatic motor 102 arranged outside the stirring barrel 101, wherein an output shaft of the second pneumatic motor 102 is in transmission connection with an input end of the stirring shaft 103 through a coupling, and at least two groups of stirring blades 104 are installed on the stirring shaft 103.
To improve the stability of the device, the mixing drum 101 is fixedly mounted on the supporting legs 105.
In order to save equipment space, the high-viscosity pump A3 and the high-viscosity pump B4 are arranged up and down.
The inorganic self-foaming filling material comprises a material A (powder material) and a material B (liquid material), and the material B is added into a liquid storage barrel 6 according to a specified water-material ratio of 1 (volume ratio) to slowly fuse to form a material B premix liquid; in the pneumatic stirring device 1, water which is equal to the material A is injected firstly, an air inlet valve of a pneumatic motor II 102 is slowly opened, the material A is poured, a motor output shaft drives a stirring shaft 103 and a stirring blade 104 to rotate through a coupler, and liquid and suspended particles in the pneumatic stirring device 1 form circulation through the rotation of the stirring blade 104.
After the slurry in the pneumatic stirring device 1 is stirred, the discharge valves of the pneumatic stirring device 1 and the liquid storage barrel 6 are opened simultaneously, the pneumatic motor I2 is started, the high-viscosity pump A3 and the high-viscosity pump B4 are driven to operate at different rotating speeds through the chain mechanism 5, so that the material A and the material B are extracted in proportion, outlets of the two high-viscosity pumps are respectively connected with the mixer 7, and the material A and the material B are fully mixed and then are subjected to grouting filling to a construction area through the grouting pipeline.
Example 2
As shown in fig. 2, unlike embodiment 1, the present embodiment is provided with two pneumatic stirring devices 1, and the outlets at the bottom of the two pneumatic stirring devices 1 are respectively connected to the inlets of the high viscosity pumps A3 through a tee 9.
The method comprises the steps of firstly starting one pneumatic stirring device 1 to make slurry, starting the A material discharge valve 8 to start grouting, then starting the other pneumatic stirring device 1 to make slurry by stirring, and switching the A material discharge valve 8 after slurry in the first stirring device is conveyed, so that the slurry can be continuously injected.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above list of detailed descriptions is only for the specific description of the feasible embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the technical spirit of the present invention should be included within the scope of the present invention.
Claims (8)
1. The utility model provides an inorganic from foaming filling material pump station, a serial communication port, including pneumatic agitating unit, mining pneumatic pump and blender, mining pneumatic pump includes pneumatic motor one, high viscosity pump A, high viscosity pump B, chain mechanism and liquid storage bucket, chain mechanism includes drive sprocket, sets up in the driven sprocket of drive sprocket one side and cup joints the chain on drive sprocket and driven sprocket, the drive sprocket cover is established on a pneumatic motor reduction gear output shaft, a pneumatic motor reduction gear output shaft passes through the shaft coupling and is connected with high viscosity pump A's power input shaft transmission, driven sprocket cover is established on high viscosity pump B's power input shaft, drive sprocket, driven sprocket pass through chain drive,
the pneumatic stirring device is used for mixing and stirring an inorganic self-foaming filling material A material, a bottom discharge hole of the pneumatic stirring device is connected with an inlet of the high-viscosity pump A, the liquid storage barrel is used for storing an inorganic self-foaming filling material B material, a bottom discharge hole of the liquid storage barrel is connected with an inlet of the high-viscosity pump B, the mixer is provided with an inlet A and an inlet B, an outlet of the high-viscosity pump A is connected with the inlet B, and an outlet of the high-viscosity pump B is connected with the inlet A.
2. The pump station according to claim 1, wherein the diameter of the driving sprocket is smaller than that of the driven sprocket, and the ratio of the number of teeth of the driving sprocket to the number of teeth of the driven sprocket is 1:2-2.5.
3. The pump station according to claim 1, wherein two pneumatic stirrers are provided, and bottom outlets of the two pneumatic stirrers are connected to inlets of the high viscosity pump A through a tee.
4. The inorganic self-foaming filling material pump station according to claim 1, wherein the pneumatic stirring device comprises a stirring barrel, a stirring shaft arranged in the stirring barrel, and a second pneumatic motor arranged outside the stirring barrel, an output shaft of the second pneumatic motor is in transmission connection with an input end of the stirring shaft through a coupler, and at least two groups of stirring blades are mounted on the stirring shaft.
5. The inorganic self-foaming filling material pump station according to claim 4, wherein the pneumatic stirring device further comprises a reversing valve, and the reversing valve is connected with a second pneumatic motor.
6. The inorganic self-foaming filling material pump station according to claim 1, wherein a material discharging valve A is arranged at a bottom discharging port of the pneumatic stirring device, and a material discharging valve B is arranged at a bottom discharging port of the liquid storage barrel.
7. The pumping station according to claim 4, wherein the agitator is fixedly mounted on the supporting legs.
8. The inorganic self-foaming filling material pump station according to claim 1, wherein the high viscosity pumps A and B are arranged up and down.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021234278561 | 2021-12-31 | ||
| CN202123427856 | 2021-12-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217662992U true CN217662992U (en) | 2022-10-28 |
Family
ID=83710964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221585361.3U Active CN217662992U (en) | 2021-12-31 | 2022-06-23 | Inorganic self-foaming filling material pump station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217662992U (en) |
-
2022
- 2022-06-23 CN CN202221585361.3U patent/CN217662992U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Inorganic self foaming filling material pump station Effective date of registration: 20231124 Granted publication date: 20221028 Pledgee: Bank of Jiangsu Co.,Ltd. Xuzhou Branch Pledgor: XUZHOU JI'AN MINING TECHNOLOGY Co.,Ltd. Registration number: Y2023980067152 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |