CN217647850U - Rotatory heat exchanger welding frock in area - Google Patents

Rotatory heat exchanger welding frock in area Download PDF

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CN217647850U
CN217647850U CN202220457087.5U CN202220457087U CN217647850U CN 217647850 U CN217647850 U CN 217647850U CN 202220457087 U CN202220457087 U CN 202220457087U CN 217647850 U CN217647850 U CN 217647850U
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drive
heat exchanger
shaft
driving mechanism
drive motor
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罗钧
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Shaoxing Sanye Refrigeration Equipment Co ltd
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Shaoxing Sanye Refrigeration Equipment Co ltd
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Abstract

一种带旋转的换热器焊接工装,属于换热器加工设备技术领域;通过设置第一驱动机构与第二驱动机构,利用第一驱动机构与第二驱动机构中的旋转卡盘对需要焊接换热器壳体进行夹持,并通过第二驱动电机的带动实现换热器壳体的旋转,工人在进行焊接时,可以有效的保证两个换热器壳体的同轴度与平行度;通过将第二驱动机构设置在滑轨上,可以根据需要焊接的换热器壳体长度来控制第三驱动电机转动,调整第一驱动机构与第二驱动机构之间的距离,实现对不同型号的换热器壳体进行焊接;通过设置弧形齿条,利用第一驱动电机带动装夹机构进行旋转,将横向夹持的换热器壳体转换成垂直状,可以有效的保证换热器壳体的同轴度与平行度。

Figure 202220457087

A heat exchanger welding tool with rotation belongs to the technical field of heat exchanger processing equipment; by setting a first driving mechanism and a second driving mechanism, the rotary chucks in the first driving mechanism and the second driving mechanism are used for welding The heat exchanger shell is clamped, and the rotation of the heat exchanger shell is realized by the driving of the second drive motor. When welding, the worker can effectively ensure the coaxiality and parallelism of the two heat exchanger shells. ; By arranging the second drive mechanism on the slide rail, the rotation of the third drive motor can be controlled according to the length of the heat exchanger shell to be welded, and the distance between the first drive mechanism and the second drive mechanism can be adjusted to achieve different Type heat exchanger shells are welded; by setting arc-shaped racks, the first drive motor is used to drive the clamping mechanism to rotate, and the laterally clamped heat exchanger shells are converted into vertical shapes, which can effectively ensure heat exchange. Concentricity and parallelism of the housing.

Figure 202220457087

Description

一种带旋转的换热器焊接工装A welding tool for heat exchanger with rotation

技术领域technical field

本实用新型属于换热器加工设备技术领域,具体是涉及一种带旋转的换热器焊接工装。The utility model belongs to the technical field of heat exchanger processing equipment, in particular to a heat exchanger welding tool with rotation.

背景技术Background technique

现有的壳体组焊工装在使用时,使用操作较为麻烦,且不能够保证产品两端管板焊接的平行度、同轴度、接管法兰端面平行度及与壳体焊接的位置度的问题,使用操作效果和使用效益较低,为此,我们提出一种壳体组焊工装。When the existing shell assembly welding tool is in use, the operation is more troublesome, and the parallelism and coaxiality of the welding of the tube sheets at both ends of the product, the parallelism of the end face of the flange and the position of the welding with the shell cannot be guaranteed. The problem is that the operation effect and use benefit are low. For this reason, we propose a shell assembly welding tool.

发明内容SUMMARY OF THE INVENTION

本实用新型主要是解决上述现有技术所存在的技术问题,提供一种带旋转的换热器焊接工装。The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a heat exchanger welding tool with rotation.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种带旋转的换热器焊接工装,包括底部支座,其特征在于:所述底部支座中设有一个第一驱动电机,所述第一驱动电机的驱动轴上固定连接有一个第一驱动齿轮,所述底部支座的上端设有两个铰接座,两个所述铰接座之间架设有一条铰接轴,所述铰接轴的两端部均转动连接于两个铰接座上,所述底部支座上设有装夹机构,所述装夹机构包括安装底板,所述安装底板的下表面设有两个轴座,两个所述轴座均套于铰接轴上且与铰接轴固定连接,两个所述轴座之间的安装底板上设有弧形齿条,所述弧形齿条的轴心与铰接轴的轴心重合,所述弧形齿条与第一驱动齿轮啮合连接,所述安装底板的上表面上设有两条滑轨,两条所述滑轨相互平行设置,两条所述滑轨左侧的安装底板上设有第一驱动机构,两条所述滑轨上设有第二驱动机构,所述第一驱动机构与第二驱动机构反向设置。The above-mentioned technical problems of the present utility model are mainly solved by the following technical solutions: a heat exchanger welding tool with rotation, including a bottom support, characterized in that: the bottom support is provided with a first drive motor, a first drive gear is fixedly connected to the drive shaft of the first drive motor, the upper end of the bottom support is provided with two hinge seats, and a hinge shaft is erected between the two hinge seats, so Both ends of the hinge shaft are rotatably connected to the two hinge seats, the bottom support is provided with a clamping mechanism, and the clamping mechanism includes an installation base plate, and the lower surface of the installation base plate is provided with two shafts The two shaft seats are sleeved on the hinge shaft and are fixedly connected with the hinge shaft. The installation bottom plate between the two shaft seats is provided with an arc-shaped rack, and the axis of the arc-shaped rack is connected to the The axes of the hinge shafts are coincident, the arc-shaped rack is meshed with the first drive gear, and two sliding rails are arranged on the upper surface of the mounting base plate. A first driving mechanism is arranged on the installation bottom plate on the left side of the sliding rail, and a second driving mechanism is arranged on the two sliding rails, and the first driving mechanism and the second driving mechanism are arranged in opposite directions.

作为优选,所述第一驱动机构包括一个与安装底板固定连接的底座,所述底座上竖向设有一个安装块,所述安装块的右侧面上沿中心位置环形阵列有多条转轴,多条转轴均与安装块固定连接,每条所述转轴的端部均设有一个槽轮,所述槽轮与对应的转轴转动连接,所述安装块的右侧设有一个旋转齿圈,所述旋转齿圈套于多个槽轮上,与多个所述槽轮滚动连接,所述旋转齿圈的左端连接有一个旋转卡盘。Preferably, the first drive mechanism includes a base fixedly connected to the mounting base plate, a mounting block is vertically arranged on the base, and a plurality of rotating shafts are arranged in a circular array along the central position on the right side of the mounting block, The plurality of rotating shafts are all fixedly connected with the mounting block, the end of each rotating shaft is provided with a sheave, the sheave is rotatably connected with the corresponding rotating shaft, and the right side of the mounting block is provided with a rotating gear ring, The rotating gear ring is sleeved on a plurality of sheaves and is connected with the plurality of the sheaves in a rolling connection, and a rotating chuck is connected to the left end of the rotating gear ring.

作为优选,所述安装块的前端设有一个第二驱动电机,所述第二驱动电机的驱动轴上设有一个第二驱动齿轮,所述第二驱动齿轮与第二驱动电机的驱动轴固定连接,所述第二驱动齿轮与旋转齿圈之间连接有传动带。Preferably, the front end of the mounting block is provided with a second drive motor, the drive shaft of the second drive motor is provided with a second drive gear, and the second drive gear is fixed with the drive shaft of the second drive motor A transmission belt is connected between the second driving gear and the rotating ring gear.

作为优选,两条所述滑轨之间的安装底板上架设有一条丝杆轴,所述丝杆轴与第二驱动机构中的底座螺纹连接,所述安装底板的右端设有一个第三驱动电机,所述第三驱动电机的驱动轴与丝杆轴的右端固定连接。Preferably, a screw shaft is arranged on the mounting base plate between the two sliding rails, the screw shaft is threadedly connected with the base in the second drive mechanism, and a third drive is provided on the right end of the mounting base plate A motor, the drive shaft of the third drive motor is fixedly connected with the right end of the screw shaft.

作为优选,所述第二驱动机构结构与第一驱动机构结构相同,所述第二驱动机构中的底座滑动连接于两条滑轨上。Preferably, the structure of the second driving mechanism is the same as that of the first driving mechanism, and the base in the second driving mechanism is slidably connected to the two sliding rails.

本实用新型具有的有益效果:通过设置第一驱动机构与第二驱动机构,利用第一驱动机构与第二驱动机构中的旋转卡盘对需要焊接换热器壳体进行夹持,并通过第二驱动电机的带动实现换热器壳体的旋转,工人在进行焊接时,可以有效的保证两个换热器壳体的同轴度与平行度;通过将第二驱动机构设置在滑轨上,可以根据需要焊接的换热器壳体长度来控制第三驱动电机转动,调整第一驱动机构与第二驱动机构之间的距离,实现对不同型号的换热器壳体进行焊接,增加工装的适配度;通过设置弧形齿条,利用第一驱动电机的转动带动装夹机构进行旋转,将横向夹持的换热器壳体转换成垂直状,可以有效的保证两个换热器壳体的同轴度与平行度。The utility model has the beneficial effects: by arranging the first driving mechanism and the second driving mechanism, the heat exchanger shell to be welded is clamped by the rotary chuck in the first driving mechanism and the second driving mechanism, The rotation of the heat exchanger shell is realized by the driving of the two drive motors, and the workers can effectively ensure the coaxiality and parallelism of the two heat exchanger shells when welding; by arranging the second drive mechanism on the slide rail , the rotation of the third drive motor can be controlled according to the length of the heat exchanger shell to be welded, and the distance between the first drive mechanism and the second drive mechanism can be adjusted to realize the welding of different types of heat exchanger shells and increase the tooling. By setting an arc-shaped rack and using the rotation of the first drive motor to drive the clamping mechanism to rotate, the horizontally clamped heat exchanger shell is converted into a vertical shape, which can effectively ensure the two heat exchangers. Concentricity and parallelism of the shell.

附图说明Description of drawings

图1是本实用新型的一种结构示意图;Fig. 1 is a kind of structural representation of the present utility model;

图2是本实用新型槽轮与旋转齿圈的一种结构示意图。FIG. 2 is a schematic structural diagram of the sheave wheel and the rotating gear ring of the present invention.

图中:1、底部支座;2、第一驱动电机;3、第一驱动齿轮;4、铰接座;5、铰接轴; 6、安装底板;7、轴座;8、弧形齿条;9、滑轨;10、底座;11、安装块;12、转轴;13、槽轮;14、旋转齿圈;15、旋转卡盘;16、第二驱动电机;17、第二驱动齿轮;18、传动带;19、丝杆轴;20、第三驱动电机。In the figure: 1. Bottom support; 2. First driving motor; 3. First driving gear; 4. Hinged seat; 5. Hinged shaft; 6. Installation base plate; 7. Shaft seat; 9, slide rail; 10, base; 11, mounting block; 12, shaft; 13, sheave; 14, rotating ring gear; 15, rotary chuck; 16, second drive motor; 17, second drive gear; 18 , transmission belt; 19, screw shaft; 20, the third drive motor.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

实施例:一种带旋转的换热器焊接工装,如图1-图2所示,包括底部支座1,所述底部支座1中设有一个第一驱动电机2,所述第一驱动电机2的驱动轴上固定连接有一个第一驱动齿轮3,所述底部支座1的上端设有两个铰接座4,两个所述铰接座4之间架设有一条铰接轴5,所述铰接轴5的两端部均转动连接于两个铰接座4上,所述底部支座1上设有装夹机构,所述装夹机构包括安装底板6,所述安装底板6的下表面设有两个轴座7,两个所述轴座7均套于铰接轴5上且与铰接轴5固定连接,两个所述轴座7之间的安装底板6上设有弧形齿条8,所述弧形齿条8的轴心与铰接轴5的轴心重合,所述弧形齿条8 与第一驱动齿轮3啮合连接,所述安装底板6的上表面上设有两条滑轨9,两条所述滑轨 9相互平行设置,两条所述滑轨9左侧的安装底板6上设有第一驱动机构,两条所述滑轨 9上设有第二驱动机构,所述第一驱动机构与第二驱动机构反向设置;所述第一驱动机构包括一个与安装底板6固定连接的底座10,所述底座10上竖向设有一个安装块11,所述安装块11的右侧面上沿中心位置环形阵列有多条转轴12,多条转轴12均与安装块11固定连接,每条所述转轴12的端部均设有一个槽轮13,所述槽轮13与对应的转轴12转动连接,所述安装块11的右侧设有一个旋转齿圈14,所述旋转齿圈14套于多个槽轮13上,与多个所述槽轮13滚动连接,所述旋转齿圈14的左端连接有一个旋转卡盘15。Example: A heat exchanger welding tool with rotation, as shown in Figures 1-2, includes a bottom support 1, and a first drive motor 2 is arranged in the bottom support 1, and the first drive A first drive gear 3 is fixedly connected to the drive shaft of the motor 2 , two hinge seats 4 are arranged on the upper end of the bottom support 1 , and a hinge shaft 5 is erected between the two hinge seats 4 . Both ends of the hinge shaft 5 are rotatably connected to the two hinge seats 4, and a clamping mechanism is provided on the bottom support 1, and the clamping mechanism includes an installation bottom plate 6, and the lower surface of the installation bottom plate 6 is provided with a clamping mechanism. There are two axle seats 7 , both of which are sleeved on the hinge shaft 5 and fixedly connected with the hinge shaft 5 , and an arc-shaped rack 8 is arranged on the mounting base plate 6 between the two axle seats 7 , the axis of the arc-shaped rack 8 coincides with the axis of the hinge shaft 5, the arc-shaped rack 8 is meshed with the first drive gear 3, and the upper surface of the mounting base plate 6 is provided with two sliding Rail 9, the two sliding rails 9 are arranged in parallel with each other, the installation bottom plate 6 on the left side of the two sliding rails 9 is provided with a first driving mechanism, and the two sliding rails 9 are provided with a second driving mechanism, The first drive mechanism and the second drive mechanism are arranged in opposite directions; the first drive mechanism includes a base 10 fixedly connected to the mounting base 6, and a mounting block 11 is vertically provided on the base 10, and the installation A plurality of rotating shafts 12 are arranged in a circular array along the center position on the right side of the block 11, and the multiple rotating shafts 12 are fixedly connected with the mounting block 11. The end of each rotating shaft 12 is provided with a sheave 13. The wheel 13 is rotatably connected with the corresponding rotating shaft 12 , and a rotating gear ring 14 is provided on the right side of the mounting block 11 . Connected, a rotating chuck 15 is connected to the left end of the rotating ring gear 14 .

所述安装块11的前端设有一个第二驱动电机16,所述第二驱动电机16的驱动轴上设有一个第二驱动齿轮17,所述第二驱动齿轮17与第二驱动电机16的驱动轴固定连接,所述第二驱动齿轮17与旋转齿圈14之间连接有传动带18;两条所述滑轨9之间的安装底板 6上架设有一条丝杆轴19,所述丝杆轴19与第二驱动机构中的底座10螺纹连接,所述安装底板6的右端设有一个第三驱动电机20,所述第三驱动电机20的驱动轴与丝杆轴19的右端固定连接;所述第二驱动机构结构与第一驱动机构结构相同,所述第二驱动机构中的底座10滑动连接于两条滑轨9上。The front end of the mounting block 11 is provided with a second drive motor 16 , the drive shaft of the second drive motor 16 is provided with a second drive gear 17 , and the second drive gear 17 is connected to the second drive motor 16 . The drive shaft is fixedly connected, and a transmission belt 18 is connected between the second drive gear 17 and the rotating gear ring 14; a screw shaft 19 is mounted on the mounting base plate 6 between the two slide rails 9, and the screw rod The shaft 19 is threadedly connected to the base 10 in the second drive mechanism, the right end of the mounting base plate 6 is provided with a third drive motor 20, and the drive shaft of the third drive motor 20 is fixedly connected to the right end of the screw shaft 19; The structure of the second driving mechanism is the same as that of the first driving mechanism, and the base 10 in the second driving mechanism is slidably connected to the two sliding rails 9 .

本实用新型的原理:首先将需要焊接的换热器壳体分别夹持在第一驱动机构与第二驱动机构的旋转卡盘15上,控制第三驱动电机20转动,带动第二驱动机构进行移动,带动夹持在第二驱动机构上的换热器壳体靠近夹持在第一驱动机构上的换热器壳体,控制第一驱动电机2转动,利用第一驱动齿轮3带动弧形齿条8旋转,从而带动装夹机构沿铰接轴 5旋转,从水平状态转变为垂直状态,方便工人进行焊接,控制第一驱动机构与第二驱动机构中的第二驱动电机16进行旋转,第二驱动齿轮17的转动通过传动带18带动旋转齿圈14旋转,从而带动两个换热器壳体进行旋转,便于进行焊接。The principle of the utility model: firstly, clamp the heat exchanger shell to be welded on the rotary chucks 15 of the first driving mechanism and the second driving mechanism, control the rotation of the third driving motor 20, and drive the second driving mechanism to perform Move, drive the heat exchanger shell clamped on the second drive mechanism to approach the heat exchanger shell clamped on the first drive mechanism, control the first drive motor 2 to rotate, and use the first drive gear 3 to drive the arc The rack 8 rotates, thereby driving the clamping mechanism to rotate along the hinge shaft 5, changing from a horizontal state to a vertical state, which is convenient for workers to perform welding, and controls the rotation of the second drive motor 16 in the first drive mechanism and the second drive mechanism. The rotation of the two driving gears 17 drives the rotating ring gear 14 to rotate through the transmission belt 18, thereby driving the two heat exchanger shells to rotate, which is convenient for welding.

最后,应当指出,以上实施例仅是本实用新型较有代表性的例子。显然,本实用新型不限于上述实施例,还可以有许多变形。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本实用新型的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many modifications are possible. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall be considered to belong to the protection scope of the present invention.

Claims (5)

1.一种带旋转的换热器焊接工装,包括底部支座(1),其特征在于:所述底部支座(1)中设有一个第一驱动电机(2),所述第一驱动电机(2)的驱动轴上固定连接有一个第一驱动齿轮(3),所述底部支座(1)的上端设有两个铰接座(4),两个所述铰接座(4)之间架设有一条铰接轴(5),所述铰接轴(5)的两端部均转动连接于两个铰接座(4)上,所述底部支座(1)上设有装夹机构,所述装夹机构包括安装底板(6),所述安装底板(6)的下表面设有两个轴座(7),两个所述轴座(7)均套于铰接轴(5)上且与铰接轴(5)固定连接,两个所述轴座(7)之间的安装底板(6)上设有弧形齿条(8),所述弧形齿条(8)的轴心与铰接轴(5)的轴心重合,所述弧形齿条(8)与第一驱动齿轮(3)啮合连接,所述安装底板(6)的上表面上设有两条滑轨(9),两条所述滑轨(9)相互平行设置,两条所述滑轨(9)左侧的安装底板(6)上设有第一驱动机构,两条所述滑轨(9)上设有第二驱动机构,所述第一驱动机构与第二驱动机构反向设置。1. A heat exchanger welding tool with rotation, comprising a bottom support (1), characterized in that: the bottom support (1) is provided with a first drive motor (2), the first drive A first drive gear (3) is fixedly connected to the drive shaft of the motor (2), and the upper end of the bottom support (1) is provided with two hinge seats (4), and the two hinge seats (4) are arranged between two hinge seats (4). A hinge shaft (5) is arranged between the frame, both ends of the hinge shaft (5) are rotatably connected to the two hinge seats (4), and a clamping mechanism is provided on the bottom support (1), so the The clamping mechanism includes an installation bottom plate (6), and the lower surface of the installation bottom plate (6) is provided with two axle seats (7), both of which are sleeved on the hinge shaft (5) and It is fixedly connected with the hinge shaft (5), and an arc-shaped rack (8) is arranged on the mounting base plate (6) between the two shaft seats (7). The axes of the hinge shaft (5) are coincident, the arc-shaped rack (8) is meshed with the first drive gear (3), and two sliding rails (9) are arranged on the upper surface of the mounting base plate (6). , the two sliding rails (9) are arranged in parallel with each other, a first drive mechanism is provided on the mounting base plate (6) on the left side of the two sliding rails (9), and the two sliding rails (9) are provided with a first drive mechanism. There is a second driving mechanism, and the first driving mechanism and the second driving mechanism are arranged in opposite directions. 2.根据权利要求1所述的一种带旋转的换热器焊接工装,其特征在于:所述第一驱动机构包括一个与安装底板(6)固定连接的底座(10),所述底座(10)上竖向设有一个安装块(11),所述安装块(11)的右侧面上沿中心位置环形阵列有多条转轴(12),多条转轴(12)均与安装块(11)固定连接,每条所述转轴(12)的端部均设有一个槽轮(13),所述槽轮(13)与对应的转轴(12)转动连接,所述安装块(11)的右侧设有一个旋转齿圈(14),所述旋转齿圈(14)套于多个槽轮(13)上,与多个所述槽轮(13)滚动连接,所述旋转齿圈(14)的左端连接有一个旋转卡盘(15)。2. A heat exchanger welding tool with rotation according to claim 1, characterized in that: the first drive mechanism comprises a base (10) fixedly connected with the mounting bottom plate (6), and the base ( 10) A mounting block (11) is vertically arranged on the upper side, and a plurality of rotating shafts (12) are arranged in a circular array along the center position on the right side of the mounting block (11). 11) Fixed connection, the end of each said rotating shaft (12) is provided with a sheave (13), said sheave (13) is rotatably connected with the corresponding rotating shaft (12), said mounting block (11) There is a rotating gear ring (14) on the right side of the device. A rotary chuck (15) is connected to the left end of (14). 3.根据权利要求2所述的一种带旋转的换热器焊接工装,其特征在于:所述安装块(11)的前端设有一个第二驱动电机(16),所述第二驱动电机(16)的驱动轴上设有一个第二驱动齿轮(17),所述第二驱动齿轮(17)与第二驱动电机(16)的驱动轴固定连接,所述第二驱动齿轮(17)与旋转齿圈(14)之间连接有传动带(18)。3. The heat exchanger welding tool with rotation according to claim 2, wherein the front end of the mounting block (11) is provided with a second drive motor (16), and the second drive motor The drive shaft of (16) is provided with a second drive gear (17), the second drive gear (17) is fixedly connected with the drive shaft of the second drive motor (16), and the second drive gear (17) A transmission belt (18) is connected with the rotating gear ring (14). 4.根据权利要求1所述的一种带旋转的换热器焊接工装,其特征在于:两条所述滑轨(9)之间的安装底板(6)上架设有一条丝杆轴(19),所述丝杆轴(19)与第二驱动机构中的底座(10)螺纹连接,所述安装底板(6)的右端设有一个第三驱动电机(20),所述第三驱动电机(20)的驱动轴与丝杆轴(19)的右端固定连接。4. A heat exchanger welding tool with rotation according to claim 1, characterized in that: a screw shaft (19) is placed on the mounting base plate (6) between the two sliding rails (9). ), the screw shaft (19) is threadedly connected with the base (10) in the second drive mechanism, the right end of the mounting base plate (6) is provided with a third drive motor (20), the third drive motor The drive shaft of (20) is fixedly connected with the right end of the screw shaft (19). 5.根据权利要求1所述的一种带旋转的换热器焊接工装,其特征在于:所述第二驱动机构结构与第一驱动机构结构相同,所述第二驱动机构中的底座(10)滑动连接于两条滑轨(9)上。5. A heat exchanger welding tool with rotation according to claim 1, characterized in that: the structure of the second driving mechanism is the same as that of the first driving mechanism, and the base (10) in the second driving mechanism ) is slidably connected to the two slide rails (9).
CN202220457087.5U 2022-03-02 2022-03-02 Rotatory heat exchanger welding frock in area Expired - Fee Related CN217647850U (en)

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CN202220457087.5U CN217647850U (en) 2022-03-02 2022-03-02 Rotatory heat exchanger welding frock in area

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CN202220457087.5U CN217647850U (en) 2022-03-02 2022-03-02 Rotatory heat exchanger welding frock in area

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