CN217639039U

CN217639039U - Steel wire rope flaw detection device

Info

Publication number: CN217639039U
Application number: CN202221339516.5U
Authority: CN
Inventors: 苏晓明; 马冬冬
Original assignee: Dalian Yuyan Intelligent Electronic Technology Co ltd
Current assignee: Dalian Yuyan Intelligent Electronic Technology Co ltd
Priority date: 2022-05-31
Filing date: 2022-05-31
Publication date: 2022-10-21
Anticipated expiration: 2032-05-31

Abstract

The utility model relates to a safety inspection is related to technical field, discloses a wire rope detection device that detects a flaw, including the base, base one side fixedly connected with supporting leg still includes: a transfer mechanism; examine and hinder the mechanism, the utility model discloses at first carry out synchronous revolution through two sets of transport components of drive assembly synchronous drive to carry out the roll-in conveying to wire rope, examine when the conveying hinder the mechanism and realize examining wire rope's no dead angle through mutually supporting of the subassembly of hindering of two sets of rotation opposite directions, the utility model discloses detect comprehensively, the accuracy is high, has promoted the security of device.

Description

Steel wire rope flaw detection device

Technical Field

The utility model relates to a safety inspection correlation technique field specifically is a wire rope detection device that detects a flaw.

Background

The steel wire rope is a widely applied traction and bearing member, and is widely applied to the industries of transportation, metallurgy, mining, building and the like. However, the defects of wire breakage, corrosion and the like often appear in the long-time use process of the steel wire rope, if the defects are discovered in time, serious consequences can be brought to the safety production of coal mines, so that people pay attention to the defect detection of the steel wire rope, and have very important economic and social benefits for accurately and reliably detecting the damage condition of the traction steel wire rope.

However, the existing steel wire rope detection system has a single function, cannot detect the defects existing on the steel wire rope comprehensively and accurately, and cannot ensure the use safety of the steel wire rope.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a wire rope detection device that detects a flaw to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a wire rope detection device that detects a flaw, includes the base, base one side fixedly connected with supporting leg still includes: the conveying mechanism is connected to the two ends of the base and used for conveying the steel wire rope, and comprises two groups of conveying assemblies connected to the two ends of the base and a driving assembly used for synchronously driving the two groups of conveying assemblies; and the inspection wound mechanism is arranged between the two groups of conveying assemblies and used for detecting the steel wire rope, the inspection wound mechanism comprises two groups of inspection wound assemblies with opposite rotating directions, and the inspection wound mechanism realizes the dead-angle-free inspection wound of the steel wire rope through the mutual matching of the inspection wound assemblies with the opposite rotating directions.

As a further aspect of the present invention: the conveying assembly comprises two groups of first supporting frames and two groups of second supporting frames which are fixedly connected to the two ends of the base, two groups of first rotating shafts which are symmetrically arranged are respectively connected between the first supporting frames and the second supporting frames in a rotating mode, and rollers are fixedly connected to the first rotating shafts.

As a further aspect of the present invention: the driving assembly comprises two groups of first gears which are fixedly connected to one end, penetrating through the first supporting rod, of the first rotating shaft, the two groups of first gears are meshed with each other, the first rotating shaft penetrates through two groups of second gears which are arranged on one end, penetrating through the second supporting rod, of the first rotating shaft, the two groups of second gears are meshed with each other, the other end of the first rotating shaft penetrates through the first supporting rod and a synchronous gear fixedly connected with the second supporting rod, a synchronous belt is connected between the synchronous gears in a meshed mode, a first motor is fixedly connected to the second supporting frame, and an output shaft of the first motor penetrates through the second supporting frame and is fixedly connected to the first rotating shaft.

As a further aspect of the present invention: the flaw detection assembly comprises two sets of bearing bushes which are symmetrically arranged and fixedly connected to the base, two sets of second rotating shafts which are symmetrically arranged are connected to the bearing bushes in a rotating mode, through holes are formed in the second rotating shafts, the two sets of first bevel gears which are symmetrically arranged and fixedly connected to one ends of the bearing bushes and far away from the second rotating shafts are connected to one sides of the first bevel gears, and a detection head is fixedly connected to one end of each first bevel gear.

As the utility model discloses further scheme again: and a second motor is fixedly connected to one side of the base, an output shaft of the second motor penetrates through the base and is fixedly connected with a second bevel gear, and the second bevel gear is meshed with the two groups of first bevel gears.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses at first, carry out synchronous revolution through two sets of conveying subassemblies of drive assembly synchronous drive to carry out the roll-in conveying to wire rope, test when the conveying and hinder the mechanism and realize testing wire rope's no dead angle through mutually supporting of the subassembly that hinders of testing of two sets of opposite direction of rotation, the utility model discloses detect comprehensively, the accuracy is high, has promoted the security of device.

Drawings

Fig. 1 is the utility model discloses in a wire rope detection device that detects a flaw's schematic structure diagram.

Fig. 2 is a side view of the steel wire rope flaw detection device of the present invention.

Fig. 3 is a sectional view of the steel wire rope flaw detection device of the present invention.

Fig. 4 is a side view of the steel wire rope flaw detection device of the present invention.

In the figure: the detection device comprises a base 1, a support leg 2, a first support frame 3, a second support frame 4, a first rotating shaft 5, a roller 6, a first gear 7, a second gear 8, a synchronous gear 9, a synchronous belt 10, a first motor 11, a bearing bush 12, a second rotating shaft 13, a through hole 14, a first bevel gear 15, a second motor 16, a second bevel gear 17, a mounting frame 18 and a detection head 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Referring to fig. 1-4, in the embodiment of the utility model provides an in, a wire rope detection device that detects a flaw, including

base

1, 1 one side fixedly connected with supporting leg 2 of base still includes: the conveying mechanisms are connected to two ends of the base 1 and used for conveying the steel wire ropes, and each conveying mechanism comprises two groups of conveying assemblies connected to two ends of the base 1 and a driving assembly used for synchronously driving the two groups of conveying assemblies; and set up and be used for carrying out the mechanism of hindering of testing that detects to wire rope between two sets of conveying subassemblies, it includes that two sets of rotation direction is opposite to test the mechanism and hinder the subassembly to test, it hinders the mechanism and realizes testing wire rope's no dead angle through mutually supporting of two sets of rotation direction opposite test the subassembly to test the mechanism, the utility model discloses at first carry out synchronous revolution through two sets of conveying subassemblies of drive assembly synchronous drive to carry out the roll-in conveying to wire rope, test when the conveying and hinder the mechanism and realize testing wire rope's no dead angle through mutually supporting of two sets of rotation direction opposite test the subassembly and hinder.

In a situation of this embodiment, please refer to fig. 1 to 4, the conveying assembly includes two sets of second supporting frames and second supporting frames 4 fixedly connected to two ends of the base 1, two sets of first rotating shafts 5 symmetrically disposed are respectively rotatably connected between the first supporting frame 3 and the second supporting frame 4, a roller 6 is fixedly connected to the first rotating shaft 5, and the conveying assembly drives the roller 6 to synchronously and reversely rotate through the first rotating shaft 5, so as to roll and convey the steel wire rope.

In a case of this embodiment, please refer to fig. 1 to 4, the driving assembly includes two sets of first gears 7 fixedly connected to one end of the first rotating shaft 5 penetrating the first supporting rod, two sets of first gears 7 are engaged with each other, two sets of second gears 8 fixedly connected to one end of the first rotating shaft 5 penetrating the second supporting rod, two sets of second gears 8 are engaged with each other, the other end of the first rotating shaft 5 penetrates the first supporting rod and the second supporting rod and is fixedly connected with a synchronizing gear 9, a synchronizing belt 10 is engaged between the synchronizing gears 9, a first motor 11 is fixedly connected to the second supporting frame 4, an output shaft of the first motor 11 penetrates the second supporting frame 4 and is fixedly connected to one set of first rotating shaft 5, the driving mechanism drives one set of first rotating shaft 5 to rotate through the first motor 11, and simultaneously two sets of first rotating shafts 5 between the second supporting rods perform synchronous reverse rotation under the driving of the two sets of second gears 8, the first rotating shaft 5 drives the synchronizing gear 9 to rotate, and the synchronizing gear 9 drives one set of first rotating shaft 5 between the first supporting rods to rotate through the synchronizing belt 10.

In one aspect of this embodiment, please refer to fig. 1 to 4, the inspection component includes two sets of symmetrical bearing bushes 12 fixedly connected to a base 1, two sets of symmetrical second rotating shafts 13 are rotatably connected to the bearing bushes 12, through holes 14 are provided in the second rotating shafts 13, two sets of symmetrical first bevel gears 15 are fixedly connected to one ends of the second rotating shafts 13 away from the bearing bushes 12, one side of each first bevel gear 15 is connected to a mounting frame 18, one end of each mounting frame 18 is fixedly connected to a detection head 19, one side of each base 1 is fixedly connected to a second motor 16, an output shaft of the second motor 16 passes through the base 1 and is fixedly connected to a second bevel gear 17, the second bevel gear 17 is engaged with the two sets of first bevel gears 15, the inspection component drives the second bevel gear 17 to rotate through the second motor 16, the second bevel gear 17 drives the two sets of first bevel gears 15 to synchronously rotate in opposite directions through mutual engagement with the two sets of first bevel gears 15, the first bevel gears 15 drives the two sets of detection heads 19 to synchronously rotate in opposite directions through the mounting frame 18, thereby performing rotation inspection on the steel wire rope, and performing double inspection on the steel rope through the synchronous opposite directions through the two sets of detection heads 19.

The utility model discloses a theory of operation is: the utility model discloses at first, it is rotatory to drive a set of first pivot 5 through first motor 11, simultaneously two sets of first pivots 5 between the second bracing piece carry out synchronous reverse rotation under two sets of second gear 8's intermeshing's drive, first pivot 5 drives synchronous gear 9 and rotates simultaneously, synchronous gear 9 drives a set of first pivot 5 between the first bracing piece through hold-in range 10 and rotates, first pivot 5 drives cylinder 6 and carries out synchronous reverse rotation, thereby carry out the roll-in conveying to wire rope, when conveying, wire rope passes in by through-hole 14, and it rotates to drive second bevel gear 17 through second motor 16, second bevel gear 17 drives two sets of first bevel gear 15 through the intermeshing with two sets of first bevel gear 15 and carries out synchronous reverse rotation, first bevel gear 15 drives two sets of detection head 19 through mounting bracket 18 and carries out synchronous reverse rotation, thereby rotate wire rope and inspect, and realized the dual inspection of wire rope through the synchronous reverse rotation of two sets of detection head 19 and hinder.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a wire rope detection device that detects a flaw, includes the base, its characterized in that, base one side fixedly connected with supporting leg still includes: the conveying mechanism is connected to the two ends of the base and used for conveying the steel wire rope, and comprises two groups of conveying assemblies connected to the two ends of the base and a driving assembly used for synchronously driving the two groups of conveying assemblies; and the inspection mechanism is arranged between the two groups of conveying assemblies and used for detecting the steel wire rope, the inspection mechanism comprises two groups of inspection assemblies with opposite rotating directions, and the inspection mechanism realizes the dead-angle-free inspection of the steel wire rope through the mutual matching of the two groups of inspection assemblies with opposite rotating directions.

2. The steel wire rope flaw detection device according to claim 1, wherein the conveying assembly comprises two sets of second support frames and second support frames fixedly connected to two ends of the base, two sets of first rotating shafts symmetrically arranged are rotatably connected between the first support frames and the second support frames, and rollers are fixedly connected to the first rotating shafts.

3. The steel wire rope flaw detection device according to claim 2, wherein the driving assembly includes two sets of first gears fixedly connected to one end of the first rotating shaft passing through the first supporting rod, the two sets of first gears are meshed with each other, two sets of second gears fixedly connected to one end of the first rotating shaft passing through the second supporting rod are meshed with each other, the other end of the first rotating shaft passes through the first supporting rod and is fixedly connected with a synchronizing gear, a synchronizing belt is meshed with the synchronizing gears, a first motor is fixedly connected to the second supporting frame, and an output shaft of the first motor passes through the second supporting frame and is fixedly connected to one set of first rotating shafts.

4. The steel wire rope flaw detection device according to claim 1, wherein the flaw detection assembly comprises two sets of symmetrically arranged bearing bushes fixedly connected to the base, two sets of symmetrically arranged second rotating shafts are rotatably connected to the bearing bushes, through holes are formed in the second rotating shafts, two sets of symmetrically arranged first bevel gears are fixedly connected to ends of the two sets of second rotating shafts far away from the bearing bushes, one side of each first bevel gear is connected with a mounting frame, and one end of each mounting frame is fixedly connected with a detection head.

5. The steel wire rope flaw detection device according to claim 4, wherein a second motor is fixedly connected to one side of the base, an output shaft of the second motor passes through the base and is fixedly connected with a second bevel gear, and the second bevel gear is meshed with the two groups of first bevel gears.