Plastic air inlet manifold
Technical Field
The utility model relates to an internal-combustion engine accessory field specifically is a plastics air intake manifold.
Background
With the development of light weight technology in recent years, more and more internal combustion engines use plastic intake manifolds, and because the working environment of the plastic intake manifolds is generally severe, the plastic intake manifolds generally have high requirements for the reliability of the plastic intake manifolds, mainly reflect requirements for burst pressure, vibration fatigue and pressure pulses, and are generally called requirements for the strength of the plastic intake manifolds in the scheme.
In the traditional method, the plastic intake manifold is assembled among different plastic sheet bodies generally through a plastic friction vibration welding process, a pressure stabilizing cavity structure part of the plastic intake manifold is often the weakest part of the plastic intake manifold in strength, and particularly, the structure of the pressure stabilizing cavity part is lower in relative strength under the conditions of larger volume and flatter shape of the pressure stabilizing cavity.
In the field of diesel engines, the plastic intake manifold needs to meet the stricter working condition environment compared with a gasoline engine and has larger pressure stabilizing cavity volume requirement, so that the requirement on the strength of the plastic intake manifold is higher, and the use requirement is difficult to meet only through the traditional plastic vibration friction welding process method.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a plastic intake manifold solves the not enough problem of plastic intake manifold steady voltage chamber intensity of current structure.
In order to achieve the above purpose, the utility model provides a following technical scheme: a plastic intake manifold comprises a shell with a cavity inside, wherein the shell comprises a pressure stabilizing cavity part and a pipeline part, the pipeline part comprises a plurality of independent intake pipes, each intake pipe is communicated with the inside of the pressure stabilizing cavity part, an air outlet is formed in the wall of the pressure stabilizing cavity part, a plurality of reinforcing parts are arranged in the pressure stabilizing cavity part, and the reinforcing parts are fixedly connected with two opposite inner side walls of the pressure stabilizing cavity part;
the plane at the joint of the pipeline part and the pressure stabilizing cavity part is taken as a reference plane, namely the plane perpendicular to the direction in which the gas in the pipeline part enters the pressure stabilizing cavity is taken as the reference plane, and the projection of the reinforcing piece on the reference plane is positioned between the gas inlet pipes of the pipeline part.
Preferably, the pipe portion includes a connection plate;
one end, far away from the pressure stabilizing cavity part, of each air inlet pipe is fixedly connected with the connecting plate, and through holes are formed in the plate body of the connecting plate corresponding to the air inlet pipes.
Preferably, the shell is formed by buckling two half shells, and the pressure stabilizing cavity part and the pipeline part are formed by buckling two half shells correspondingly.
Preferably, the reinforcement is cylindrical as a whole;
the reinforcing part is divided into two half cylinders with internal control corresponding to the half shells, and the reinforcing part is formed by butting the two half cylinders;
the two half cylinders are respectively fixedly connected with the inner wall of one half shell;
and the two half cylinders are fixedly connected through bolts.
Preferably, end plates are respectively arranged at the opposite ends of the two half cylinders, the end plates are arranged along the radial surfaces of the half cylinders, and through holes are formed in plate bodies of the end plates corresponding to the bolts;
and one side of each of the two half cylinders opposite to the end plate is provided with a welding rib combination.
Preferably, a nut groove is formed in an end plate of one of the half cylinders, a nut is arranged in the nut groove, and the bolt penetrates through the end plate of the other half cylinder and is in threaded connection with the nut.
Preferably, the welding rib combination comprises a male block and a female block, the male block and the female block are both annular block bodies, and one end of the female block facing the male block is provided with an annular slot corresponding to the male block;
the male block and the female block are fixedly connected with an end plate of one half cylinder respectively.
Preferably, an annular groove is formed in the end plate provided with the male block, and the male block is located at the groove bottom of the annular groove;
when the two half cylinders are in butt joint, the female block is positioned in the annular groove.
Preferably, the welding rib combination is also arranged on the edge of the joint of the two half shells;
the edge of one half shell is provided with an annular groove corresponding to the female block on the other half shell.
Preferably, the shell of the half shell is provided with a through hole corresponding to each half cylinder, and the half cylinders and the shell of the half shell are integrally formed.
Preferably, reinforcing ribs are arranged on the outer part of the shell, and the reinforcing ribs on the outer wall of the pressure stabilizing cavity part are distributed in a grid shape;
and the reinforcing ribs on the outer wall of the pipeline part are arranged along the long shaft of the air inlet pipe.
Compared with the prior art, the method has the following beneficial effects: the intake manifold through this scheme structure has higher intensity, combines the reinforcement can effectually improve the intensity of plastics intake manifold steady voltage chamber portion by a wide margin.
The form that has adopted the casing equipment to form realizes improving the effect of whole plastics air intake manifold intensity by a wide margin to when the reinforcement is as inside supporting component, also as bolted connection's carrier, increase the joint strength of two half shells.
Two different reinforcing ribs are added outside the shell, and the strength of the pressure stabilizing cavity part is increased by a grid type welding rib pair.
Drawings
FIG. 1 is a front view of an embodiment of the present invention;
FIG. 2 isbase:Sub>A sectional view taken along line A-A of FIG. 1;
FIG. 3 is a partial enlarged view of B of FIG. 2;
fig. 4 is a partial enlarged view of C of fig. 2.
In the figure:
1. a housing; 11. a pressure-stabilizing chamber section; 12. a pipe section; 121. an air inlet pipe; 122. a connecting plate; 13. an air outlet; 14. a half shell; 3. a reinforcement; 31. half a cylinder; 32. an end plate; 4. a bolt; 41. a nut; 5. welding a rib combination; 51. a male block; 52. a master block; 6. and (5) reinforcing ribs.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides the following technical solutions:
a plastic intake manifold comprises a shell 1 with a cavity inside, wherein the shell 1 comprises a pressure stabilizing cavity part 11 and a pipeline part 12, the pipeline part 12 comprises a plurality of independent intake pipes 121, each intake pipe 121 is communicated with the inside of the pressure stabilizing cavity part 11, an air hole 13 is formed in the shell wall of the pressure stabilizing cavity part 11, a plurality of reinforcing parts 3 are arranged inside the pressure stabilizing cavity part 11, and the reinforcing parts 3 are fixedly connected with two opposite inner side walls of the pressure stabilizing cavity part 11;
the plane at the joint of the pipeline part 12 and the pressure stabilizing cavity part 11 is taken as a reference plane, namely the plane vertical to the direction of the gas in the pipeline part entering the pressure stabilizing cavity is taken as a reference plane, and the projection of the reinforcing piece 3 on the reference plane is positioned between the gas inlet pipes 121 of the pipeline part 12.
The outer part of the shell 1 is provided with reinforcing ribs 6, and the reinforcing ribs on the outer wall of the pressure stabilizing cavity part 11 are distributed in a grid shape;
the ribs on the outer wall of the pipe portion 12 are arranged along the long axis of the intake pipe 121.
The reinforcing part 3 can adopt different forms, such as a column body, a rod body, a plate body and the like which are supported inside the pressure stabilizing cavity part 11, and can play a role in increasing the strength of the outer wall of the pressure stabilizing cavity and prevent the cavity wall of the pressure stabilizing cavity from being broken.
Through this distribution form of reinforcement 3, when obtaining the suggestion of steady voltage chamber intensity, can not form the sheltering from to the air inflow, guarantee the smooth and easy nature of admitting air.
Example 2
On the basis of the above embodiment, the pipe portion 12 includes the connection plate 122;
one end of each air inlet pipe 121 far away from the pressure stabilizing cavity part 11 is fixedly connected with the connecting plate 122, and a through hole corresponding to each air inlet pipe 121 is formed in the plate body of the connecting plate 122.
Example 3
In addition to the above embodiment, the casing 1 is formed by fastening two half shells 14, and the pressure stabilizing chamber portion 11 and the pipeline portion 12 are formed by fastening corresponding to the two half shells 14.
The reinforcement 3 is cylindrical as a whole;
the reinforcing part 3 is divided into two half cylinders 31 with internal control corresponding to the half shells 14, and the reinforcing part 3 is formed by butting the two half cylinders 31;
the two half cylinders 31 are fixedly connected with the inner wall of one half shell 14 respectively;
the two half cylinders 31 are fixedly connected through bolts 4.
End plates 32 are respectively arranged at the opposite ends of the two half cylinders 31, the end plates 32 are arranged along the radial surfaces of the half cylinders 31, and through holes are formed in the plate bodies of the end plates 32 corresponding to the bolts 4;
the opposite side of the end plate 32 of the two half cylinders 31 is provided with a welding rib combination 5.
A nut groove is formed in the end plate 32 of one half cylinder 31, a nut 41 is arranged in the nut groove, and the bolt 4 penetrates through the end plate 32 of the other half cylinder 31 and is in threaded connection with the nut 41.
The welding rib combination 5 comprises a male block 51 and a female block 52, the male block 51 and the female block 52 are both annular block bodies, and one end of the female block 52 facing the male block 51 is provided with an annular slot corresponding to the male block 51;
the male block 51 and the female block 52 are fixedly connected to the end plate 32 of one half-cylinder 31, respectively.
An annular groove is formed in the end plate 32 provided with the male block 51, and the male block 51 is positioned at the groove bottom of the annular groove;
when the two half-cylinders 31 are butted, the female block 52 is positioned in the annular groove.
The edge of the joint of the two half shells 14 is also provided with a welding rib combination 5;
the edge of one half shell 14 is provided with an annular groove corresponding to the female block 52 on the other half shell 14.
Through holes are formed in the shells of the half shells 14 corresponding to the half cylinders 31, and the half cylinders 31 and the shells of the half shells 14 are integrally formed.
The reinforcing part 3 is used as a main connecting part for improving the strength, the welding rib combination 5 is used as a friction welding joint, and meanwhile, the connecting strength is further improved by the combination bolt 4, the disconnection of the joint of the reinforcing part 3 is avoided, and therefore the pressure stabilizing cavity is ensured to be stable enough when being pressed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.