CN217620026U

CN217620026U - Novel shot blasting and ball sorting device

Info

Publication number: CN217620026U
Application number: CN202221883049.2U
Authority: CN
Inventors: 王二斌
Original assignee: Shanghai Peentech Equipment Tech Co ltd
Current assignee: Shanghai Peentech Equipment Tech Co ltd
Priority date: 2022-07-20
Filing date: 2022-07-20
Publication date: 2022-10-21
Anticipated expiration: 2032-07-20

Abstract

A novel shot blasting and ball sorting device comprises a pneumatic motor, a universal pipeline movable joint, a material distribution bin and a flow distribution pipe; also has a feeding mechanism; the feeding mechanism comprises a feeding shell, a material conveying groove and a material discharging pipe which are arranged together, and the pneumatic motor is arranged in the inner side of the inner layer of the material distributing bin; a power output shaft of the pneumatic motor is installed with one side of the upper end of the material conveying groove; the lower extreme interval distance of the inboard of branch feed bin has the multiple-ported hole, and the connecting pipe is installed respectively in the lower extreme outside of a plurality of through-holes, and the upper end of a plurality of connecting pipes and a plurality of universal pipeline union links together respectively, and the lower extreme of a plurality of universal pipeline union and the upper end of a plurality of branch material pipes are installed together respectively. This novel simple structure is compact, convenient to use, can separate the multiple shot of spouting ball equipment during operation output, has brought the facility for the staff, has saved manufacturing cost, and has prevented that different varieties of shots from mixing together and to spouting the adverse effect that ball equipment normally worked and bring.

Description

Novel shot blasting and ball sorting device

Technical Field

The utility model relates to a mechanical equipment technical field, especially a novel spout ball material sorting unit of throwing.

Background

In the field of industrial production of automobiles, airplanes, ships and the like, shot blasting equipment is often used for performing shot blasting processing on parts such as flanged shafts and the like (the surfaces of workpieces are impacted by utilizing high-speed ejected sand shots, iron shots and the like so as to improve partial mechanical properties of the parts and change surface states). The shot blasting device is influenced by factors such as different equipment to be processed and material of the equipment (for example, due to change of processing parts), different processing technologies and the like, when the shot blasting device performs shot blasting processing procedures on different equipment parts, the adopted shot materials are different, and may be cast iron shots, ceramic shots, sand shots and the like, and the outer diameters of the shots made of different materials are different.

The existing shot blasting equipment adopts different shots to process parts, the shots can enter a recovery mechanism or a storage bin and the like through a discharge pipe at the lower end of the shot blasting equipment, so the shots can be repeatedly used, and the production cost is reduced. In conclusion, it is especially necessary to provide a pellet sorting device which has a simple and compact structure and is convenient to use, and can collect various pellets and output the pellets to a corresponding recovery mechanism or a corresponding storage bin.

SUMMERY OF THE UTILITY MODEL

In order to overcome current ball material collecting device because the structure limits, there is as the background drawback, the utility model provides a simple structure is compact, convenient to use, under relevant mechanism combined action, can spout ball equipment in coordination and use, in using, as required, the staff can conveniently switch ball material route, make different kinds of ball material export corresponding recovery mechanism or feed bin in, brought the facility for the staff, saved manufacturing cost, and prevented that different kinds of shot from mixing a novel ball material sorting unit that throws of throwing that is in the same place.

The utility model provides a technical scheme that its technical problem adopted is:

a novel shot blasting and ball sorting device comprises a pneumatic motor, a universal pipeline movable joint, a material distribution bin and a flow distribution pipe; it is characterized by also comprising a feeding mechanism; the number of the shunt tubes is multiple; the feeding mechanism comprises a feeding shell, a material transporting groove and a discharging pipe, wherein the upper end of the feeding shell is of an open structure, the upper end of the material transporting groove is arranged at the lower end of the feeding shell, and the upper end of the discharging pipe is arranged at the lower end of the material transporting groove; the material distribution bin is of an arc-shaped structure, the material distribution bin is divided into an inner layer and an outer layer, the upper end of the material distribution bin is of an open structure, and the pneumatic motor is installed in the inner side of the inner layer of the material distribution bin; the power output shaft of the pneumatic motor is installed with one side of the upper end of the material conveying groove; the lower end of the inner side of the material distribution bin is provided with a plurality of through holes at intervals, connecting pipes are respectively arranged on the outer sides of the lower ends of the through holes, the connecting pipes are respectively connected with the upper ends of a plurality of universal pipeline movable joints, and the lower ends of the universal pipeline movable joints are respectively connected with the upper ends of a plurality of material distribution pipes; the distributing bin is arranged on the frame, the discharging pipe of the shot blasting device is positioned at the upper end of the feeding shell, and the lower ends of the distributing bins are respectively positioned at the upper parts of the distributing bins.

Further, the path of the discharge pipe is larger than the inner diameter of the through hole, and the discharge pipe is positioned in the material distribution bin.

Furthermore, the inner diameter of a discharge pipe at the lower end of the shot blasting device is smaller than that of the feeding shell.

Further, the lower end of the discharge pipe is spaced from the upper end of the through hole.

Further, the pneumatic motor can be replaced by one of a motor speed reducing mechanism and a hydraulic motor.

The utility model discloses beneficial effect is: this novel simple structure is compact, high durability and convenient use, through-hole number and branch material pipe in according to the branch feed bin are different, can separate the multiple shot that spouts shot blasting equipment during operation output, in operation, pneumatic motor drives feed mechanism's row according to PLC control material pipe and rotates different angles, thereby make row material pipe lower extreme aim at a shot that produces in will processing and export one set of recovery mechanism or feed bin of correspondence in the through-hole of different positions, this novel convenience has been brought for the staff, and the manufacturing cost is saved, and prevented that different varieties of shots from mixing together and to spouting the adverse effect that shot blasting equipment normally worked and bring. To sum up, so this novel application prospect that has.

Drawings

The present invention will be further explained with reference to the drawings and examples.

FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;

FIG. 2 is a schematic view of the overall plane structure of the present invention;

fig. 3 and 4 are schematic views of the local structure of the present invention.

Detailed Description

As shown in fig. 1, 2, 3 and 4, a novel shot blasting ball sorting device comprises a pneumatic motor 1, a universal pipeline movable joint 2, a material distribution bin 3 and a flow dividing pipe 4, wherein air inlet ends of two electromagnetic valves (not shown in the figure) of the pneumatic motor 1 are connected with an air outlet end of an air compressor (not shown in the figure) through a hose, and power input ends of the two electromagnetic valves are respectively connected with two power output ends of a PLC (not shown in the figure) through leads; also has a feeding mechanism; the number of the shunt tubes 4 is three, and the lower end of each shunt tube 4 is welded with a circular material baffle plate 5 (for preventing the shots entering a storage bin and the like from bouncing upwards); the feeding mechanism comprises a feeding shell 6, a material conveying groove 7, a discharging pipe 8 and a supporting plate 9, the upper end of the circular feeding shell 6 is of an open structure, the upper end of the hollow material conveying groove 7 is welded at the lower end of the feeding shell 6 and communicated with the inside of the feeding shell, and the upper end of the discharging pipe 8 is vertically welded at the lower end of the material conveying groove 7 and communicated with the inside of the material conveying groove 7 (the supporting plate 9 is connected between the rear lower end of the material conveying groove, the outside of the lower end of the feeding shell 6, the front lower end of the material conveying groove and the rear end of the discharging pipe); the material distribution bin 3 is of a semicircular arc structure, the material distribution bin 3 is divided into an inner layer and an outer layer, the upper end of the material distribution bin 3 is of an open structure, a fixing plate 10 with a plurality of fixing holes is welded at the center part of the inner circle of the inner layer of the material distribution bin 3, a shaft hole is formed in the middle of the fixing plate 10, the upper end of a shell of the pneumatic motor 1 is installed at the lower end of the fixing plate 10 through a screw nut, and a power output shaft of the pneumatic motor is led out upwards through the shaft hole of the fixing plate 10; the upper end of a power output shaft of the pneumatic motor 1 and the lower side of the upper end of the material conveying groove 7 are installed together through a screw and a nut; the lower end of the inner side of the material distribution bin 3 is provided with three through holes 11 which are vertically distributed, the outer sides of the lower ends of the three through holes of the material distribution bin 3 are respectively welded with a connecting pipe 12, the upper ends of three connecting pipes 12 and three universal pipeline movable joints 2 (the azimuth angle can be conveniently adjusted, and the lower ends of the three distribution pipes are respectively positioned at the upper ends of the three material bins or the recovery mechanism) are respectively connected together through threads, and the lower ends of the three universal pipeline movable joints 2 and the upper ends of the three material distribution pipes 4 are respectively installed together through threads; the left and right parts of the rear side end of the material distribution bin 3 are respectively welded with a fixing plate 13 with a fixing hole, the material distribution bin 3 is installed on a machine frame near the shot blasting device through a screw and nut for the fixing plate, a pneumatic valve port (not shown in the figure) of a discharge pipe at the lower end of the shot blasting device is positioned at the upper end of the feeding shell 6, the pneumatic valve port and the pneumatic valve port are separated by a minimum distance (1 mm), and the lower ends of the three distribution pipes are respectively positioned at the upper parts of three sets of recovery mechanisms or material bins (not shown in the figure).

As shown in fig. 1, 2, 3 and 4, the inner diameter of the discharge pipe 8 is 2 cm smaller than the inner diameter of the through hole 11, and the discharge pipe 8 is positioned in the material distribution bin 3. The inner diameter of a pneumatic valve port of a discharge pipe at the lower end of the shot blasting device is smaller than the inner diameter of the feeding shell 6 by 3 cm. The lower end of the material discharging pipe 8 is separated from the upper end of the through hole 11 by a small distance (1 mm), and the height of the upper end of the material discharging pipe 8 is higher than that of the upper end of the material distributing bin 3 (2 cm). The pneumatic motor 1 can be replaced by one of an electric motor reduction mechanism and a hydraulic motor.

As shown in figures 1, 2, 3 and 4, the novel shot blasting device is simple and compact in structure and convenient to use, and can separate multiple shots output by the shot blasting device during working according to different numbers of through holes in the material distribution bin and different numbers of material distribution pipes. During operation, the staff has switched in advance the position of fortune silo 6 and row material pipe 8 according to spouting ball equipment use shot material or external diameter etc. and through PLC class control pneumatic motor 1 work, when pneumatic motor 1 drove fortune silo 7 and divides material storehouse 3 interior left or right rotary motion, row material pipe 8 can be in proper order through three through-hole 11 upper ends and stop at one of them through-hole 11 upper ends of needs. After a pneumatic valve of shot blasting equipment is opened, the shot can pass through a feeding shell 6, a material conveying groove 7, a material discharging pipe 8 and a through hole 11 corresponding to a material distributing bin and then enter a corresponding shot collecting bin or a corresponding shot recovering mechanism through a corresponding flow dividing pipe 4, and the collection of the shot with one outer diameter or material type is finished; after the collection, the pneumatic valve is closed, when the shot of another external diameter or material is collected subsequently, the pneumatic motor is controlled to turn to drive the feeding shell and the discharging pipe 8 to be positioned on a corresponding through hole, and then the subsequently corresponding shot can enter other corresponding storage bins or recovery mechanisms. It should be noted that the number of the three through holes of the novel material distribution bin and the number of the three material distribution pipes are not fixed, and in production, if more types of shot need to be separated respectively, more corresponding material distribution bin through holes and more corresponding material distribution pipes can be adopted, so that the actual production needs are met. This is novel to have brought the facility for the staff, has saved manufacturing cost, and has prevented that different varieties shot from mixing the adverse effect that brings to spouting the normal work of shot blasting equipment together.

The basic principles and essential features of the invention and the advantages of the invention have been shown and described above, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but rather can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, the embodiments do not include only one independent technical solution, and such description is only for clarity, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A novel shot blasting and ball sorting device comprises a pneumatic motor, a universal pipeline movable joint, a material distribution bin and a flow distribution pipe; it is characterized by also comprising a feeding mechanism; the number of the shunt tubes is multiple; the feeding mechanism comprises a feeding shell, a material conveying groove and a discharging pipe, wherein the upper end of the feeding shell is of an open structure, the upper end of the material conveying groove is arranged at the lower end of the feeding shell, and the upper end of the discharging pipe is arranged at the lower end of the material conveying groove; the material distribution bin is of an arc-shaped structure and is divided into an inner layer and an outer layer, the upper end of the material distribution bin is of an open structure, and the pneumatic motor is arranged in the inner side of the inner layer of the material distribution bin; the power output shaft of the pneumatic motor is installed with one side of the upper end of the material conveying groove; the lower end of the inner side of the material distribution bin is provided with a plurality of through holes at intervals, connecting pipes are respectively arranged on the outer sides of the lower ends of the through holes, the connecting pipes are respectively connected with the upper ends of a plurality of universal pipeline movable joints, and the lower ends of the universal pipeline movable joints are respectively connected with the upper ends of a plurality of material distribution pipes; the distributing bin is arranged on the frame, the discharging pipe of the shot blasting device is positioned at the upper end of the feeding shell, and the lower ends of the distributing bins are respectively positioned at the upper parts of the distributing bins.

2. The novel shot blasting and ball sorting device as claimed in claim 1, wherein the small diameter of the discharge pipe is larger than the inner diameter of the through hole, and the discharge pipe is positioned in the material distribution bin.

3. The novel shot blasting and ball sorting device as claimed in claim 1, wherein the inner diameter of a discharge pipe at the lower end of the shot blasting device is smaller than the inner diameter of a feeding shell.

4. The novel shot blasting and ball sorting device as claimed in claim 1, wherein the lower end of the discharge pipe is spaced from the upper end of the through hole.

5. The novel shot blasting and ball sorting device as claimed in claim 1, wherein the pneumatic motor can be replaced by one of a motor reduction mechanism and a hydraulic motor.