CN217618697U - Guide frame clamp - Google Patents
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- CN217618697U CN217618697U CN202221108321.XU CN202221108321U CN217618697U CN 217618697 U CN217618697 U CN 217618697U CN 202221108321 U CN202221108321 U CN 202221108321U CN 217618697 U CN217618697 U CN 217618697U
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Abstract
本实用新型涉及一种导框夹具,属于摩托车配件领域,包括第一基座、第二基座和第三基座,导框包括母件和子件,母件上设有卡槽和通道,母件开设有第一通孔和第二通孔,第一通孔和第二通孔轴向互相垂直,第一基座开设有第一销孔和第二销孔,第二销孔的轴线垂直于第一销孔,第一销孔中插接有第一插销,第二销孔中插接有第二插销,子件包括第一框体和第二框体,第二基座和第三基座上分别可拆卸连接有第三插销和第四插销,第三插销和第四插销分别将第一框体和第二框体卡固。本实用新型解决了人工对子件和母件进行定位,存在安全性低和精度较差的问题,具有能提高焊接导框夹具时的安全性和精度的效果。
The utility model relates to a pedestal clamp, belonging to the field of motorcycle accessories, comprising a first base, a second base and a third base; The female part is provided with a first through hole and a second through hole. The axial direction of the first through hole and the second through hole are perpendicular to each other. The first base is provided with a first pin hole and a second pin hole. The axis of the second pin hole is Perpendicular to the first pin hole, a first pin is inserted into the first pin hole, a second pin is inserted into the second pin hole, the sub-component includes a first frame body and a second frame body, a second base and a second A third plug and a fourth plug are respectively detachably connected to the three bases, and the third plug and the fourth plug respectively clamp the first frame body and the second frame body. The utility model solves the problems of low safety and poor precision in manual positioning of the sub-piece and the mother piece, and has the effect of improving the safety and precision of the welding lead frame fixture.
Description
技术领域technical field
本实用新型涉及摩托车配件辅助加工设备的领域,尤其是涉及一种导框夹具。The utility model relates to the field of auxiliary processing equipment for motorcycle accessories, in particular to a pedestal clamp.
背景技术Background technique
摩托车导框是用于安装和梳理摩托车导索的零配件,参照图1,包括母件1和子件2,母件1包括弧形板11、安装板12和直板13,弧形板11包括截面为半圆形的底板以及一体成型在底板两端的矩形板,安装板12包括矩形的底板以及垂直固定在底板两端的侧板,安装板12的底板上开设有贯穿的第一通孔121。安装板12一侧的侧板与弧形板11一侧的矩形板固定,直板13为矩形板,直板13一体成型在安装板12的底板上,直板13与安装板12的侧板相邻设置,直板13上开设有贯穿的第二通孔131。The motorcycle guide frame is a spare part used for installing and combing motorcycle guide ropes. Referring to Figure 1, it includes a mother part 1 and a
子件2包括圆柱形的杆体21,杆体21一端垂直弯折后形成矩形框状的第一框体22,杆体21另一端垂直弯折后形成第一U形部23,第一U形部23整体呈U形且开口一端逐渐增大,第一U形部23远离杆体21一端弯折形成矩形框状的第二框体24,第二框体24端部继续弯折形成第二U形部25,第二U形部25与第一U形部23设置相同,杆体21固定在弧形板11与安装板12互相靠近的一侧上。The
加工时,先通过人工将母件1固定,然后将子件2的杆体21卡入弧形板11与安装板12之间,使得杆体21与弧形板11以及安装板12互相靠近的一侧抵接,然后再通过焊接设备将杆体21与弧形板11以及安装板12的抵接处焊接固定。During processing, first fix the mother piece 1 manually, and then insert the
但人工对子件和母件进行定位,存在安全性低和精度较差的问题。However, the manual positioning of the sub-part and the mother-part has the problems of low safety and poor accuracy.
实用新型内容Utility model content
为了提高焊接导框夹具时的安全性和精度,本实用新型提供一种导框夹具。In order to improve the safety and precision when welding a pedestal fixture, the utility model provides a pedestal fixture.
本实用新型提供的一种导框夹具,采用如下的技术方案:A pedestal fixture provided by the utility model adopts the following technical solutions:
一种导框夹具,包括第一基座、第二基座和第三基座,导框包括母件和子件,母件上设有用于和第一基座卡固的卡槽以及用于卡固子件的通道,母件上开设有贯穿的第一通孔和第二通孔,第一通孔和第二通孔的轴向互相垂直,第一基座上开设有第一销孔和第二销孔,第二销孔贯穿第一基座且第二销孔的轴线垂直于第一销孔设置,第一销孔中可拆卸插接有第一插销,第一插销能插入第一通孔中,第二销孔中可拆卸插接有第二插销,第二插销能插入第二通孔中,子件包括矩形框状的第一框体和第二框体,第二基座和第三基座上分别可拆卸连接有第三插销和第四插销,第三插销和第四插销分别用于将第一框体和第二框体卡固。A pedestal clamp includes a first base, a second base and a third base, the pedestal includes a female part and a sub-piece, and the female part is provided with a card slot for clamping with the first base and a clip for clamping The channel of the fixing part, the first through hole and the second through hole are opened on the mother part, the axial directions of the first through hole and the second through hole are perpendicular to each other, and the first base is opened with a first pin hole and a second through hole. The second pin hole, the second pin hole penetrates the first base and the axis of the second pin hole is perpendicular to the first pin hole, the first pin hole is detachably inserted into the first pin, and the first pin can be inserted into the first pin hole. In the through hole, a second pin is detachably inserted in the second pin hole, and the second pin can be inserted into the second through hole. A third plug and a fourth plug are respectively detachably connected to the third base, and the third plug and the fourth plug are respectively used for clamping the first frame body and the second frame body.
通过采用上述技术方案,焊接时,可先将母件的卡槽卡固到第一基座顶端上,使得第一通孔与第一销孔对齐,同时第二通孔与第二销孔对齐,然后将第一插销插入第一通孔与第一销孔中,第二插销插入第二通孔与第二销孔中,将母件从水平和竖直两个方向固定,减小母件发生位移的可能性。然后分别通过第三插销将第一框体和第二框体分别固定到第二基座和第三基座上,将子件固定,同时使得子件卡固在母件的通道中并与母件抵接,然后通过焊接设备将子件与母件的抵接处焊接固定即可,减少了人工操作,能够提高焊接导框夹具时的安全性和精度。By adopting the above technical solution, during welding, the slot of the female part can be clamped to the top of the first base first, so that the first through hole is aligned with the first pin hole, and the second through hole is aligned with the second pin hole at the same time , and then insert the first pin into the first through hole and the first pin hole, and insert the second pin into the second through hole and the second pin hole, fix the female piece from both horizontal and vertical directions, and reduce the size of the female piece possibility of displacement. Then, the first frame body and the second frame body are respectively fixed to the second base and the third base through the third plug, and the sub-component is fixed, and at the same time, the sub-component is clamped in the channel of the female component and is connected with the female component. The parts are abutted, and then the abutting part of the sub-part and the mother part can be welded and fixed by welding equipment, which reduces manual operation and can improve the safety and precision of welding the lead frame fixture.
可选的,所述第二基座和第三基座之间设有支撑台,支撑台的顶端与子件中部抵接。Optionally, a support table is provided between the second base and the third base, and the top end of the support table abuts the middle of the sub-piece.
通过采用上述技术方案,支撑台对子件中部进行支撑,减小狭长的子件在焊接过程中受力变形的可能性,进一步提高加工的精度。By adopting the above technical solution, the support table supports the middle part of the sub-component, thereby reducing the possibility of the long and narrow sub-component being deformed by force during the welding process, and further improving the processing accuracy.
可选的,还包括用于将第一插销顶端压紧的压紧件,所述压紧件为垂直式夹具。Optionally, a pressing member for pressing the top end of the first latch is also included, and the pressing member is a vertical clamp.
通过采用上述技术方案,焊接时,压紧件将第一插销顶部压紧,减小焊接过程中第一插销受力松脱的可能性,垂直式夹具操作简单、方便。By adopting the above technical solution, during welding, the pressing member presses the top of the first plug, reducing the possibility of the first plug being loosened by force during the welding process, and the vertical clamp is simple and convenient to operate.
可选的,所述支撑台顶部开设有用于卡固子件的凹槽。Optionally, the top of the support table is provided with a groove for clamping the components.
通过采用上述技术方案,安装时,子件卡固在支撑台的凹槽中,减小子件相对支撑台滑动的可能性。By adopting the above technical solution, during installation, the sub-component is clamped in the groove of the support table, thereby reducing the possibility of the sub-component sliding relative to the support table.
可选的,还包括底板,所述第一基座、第二基座、第三基座以及支撑台安装在底板上。Optionally, it further includes a base plate, and the first base, the second base, the third base and the support platform are mounted on the base plate.
通过采用上述技术方案,底板将第一基座、第二基座、第三基座以及支撑台连接为整体,便于整体搬运或移动,操作更便利。By adopting the above technical solution, the bottom plate connects the first base, the second base, the third base and the support platform as a whole, which is convenient for overall handling or movement, and the operation is more convenient.
可选的,所述底板顶壁倾斜设置。Optionally, the top wall of the bottom plate is inclined.
通过采用上述技术方案,使得焊接时掉落到底板上的杂物能够顺着底板滑落,便于清理夹具。By adopting the above technical solution, the sundries falling on the bottom plate during welding can slide down along the bottom plate, which is convenient for cleaning the fixture.
有益效果:Beneficial effects:
本实用新型通过焊接时,先将母件的卡槽卡固到第一基座顶端上,使得第一通孔与第一销孔对齐,同时第二通孔与第二销孔对齐,然后将第一插销插入第一通孔与第一销孔中,第二插销插入第二通孔与第二销孔中,将母件从水平和竖直两个方向固定,减小母件发生位移的可能性;然后分别通过第三插销将第一框体和第二框体分别固定到第二基座和第三基座上,将子件固定,同时使得子件卡固在母件的通道中并与母件抵接,然后通过焊接设备将子件与母件的抵接处焊接固定,减少人工操作,提高焊接导框夹具时的安全性和精度。When the utility model is welded, the card groove of the mother piece is first clamped to the top of the first base, so that the first through hole is aligned with the first pin hole, and the second through hole is aligned with the second pin hole, and then the The first plug is inserted into the first through hole and the first pin hole, and the second plug is inserted into the second through hole and the second pin hole, so as to fix the female member from both horizontal and vertical directions and reduce the displacement of the female member. Possibility; then the first frame body and the second frame body are respectively fixed to the second base and the third base through the third plug, the sub-component is fixed, and the sub-component is clamped in the channel of the mother component at the same time It is in contact with the mother piece, and then the abutment between the child piece and the mother piece is welded and fixed by welding equipment, which reduces manual operations and improves the safety and precision of welding lead frame fixtures.
附图说明Description of drawings
图1是现有技术导框的整体结构示意图;1 is a schematic diagram of the overall structure of a prior art pedestal;
图2是导框安装到本实施例导框夹具上的结构示意图;FIG. 2 is a schematic structural diagram of the pedestal frame being installed on the pedestal frame fixture of the present embodiment;
图3是为了展示母件和子件固定方式的示意图。FIG. 3 is a schematic diagram for illustrating the way of fixing the parent and child components.
附图标记说明:1、母件;11、弧形板;12、安装板;121、第一通孔;13、直板;131、Description of reference numerals: 1, female part; 11, arc-shaped plate; 12, mounting plate; 121, first through hole; 13, straight plate; 131,
第二通孔;2、子件;21、杆体;22、第一框体;23、第一U形部;24、第二框体;25、第二U形部;3、第一基座;31、第一插销;32、第二插销;4、第二基座;41、第三插销;5、第三基座;51、第四插销;6、支撑台;7、压紧件;8、底板;81、垫块。second through hole; 2. sub-piece; 21, rod body; 22, first frame body; 23, first U-shaped part; 24, second frame body; 25, second U-shaped part; 3.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
本实用新型实施例公开一种导框夹具。The embodiment of the utility model discloses a guide frame clamp.
参照图1,导框包括母件1和子件2,母件1包括弧形板11、安装板12和直板13,弧形板11包括截面为半圆形的底板以及一体成型在底板两端的矩形板,安装板12包括矩形的底板以及两块侧板,两块侧板垂直固定在底板两端形成卡槽,安装板12的底板上开设有贯穿的第一通孔121。Referring to FIG. 1 , the pedestal includes a main part 1 and a
安装板12一侧的侧板与弧形板11一侧的矩形板固定并形成通道,直板13为矩形板,直板13一体成型在安装板12的底板上,直板13与安装板12的侧板相邻设置,直板13上开设有贯穿的第二通孔131,第一通孔121和第二通孔131的轴向互相垂直。The side plate on one side of the
子件2包括圆柱形的杆体21,杆体21一端垂直弯折后形成矩形框状的第一框体22,杆体21另一端垂直弯折后形成第一U形部23,第一U形部23整体呈U形且开口一端逐渐增大,第一U形部23远离杆体21一端弯折形成矩形框状的第二框体24,第二框体24端部继续弯折形成第二U形部25,第二U形部25与第一U形部23设置相同,杆体21固定在弧形板11与安装板12互相靠近的一侧上。The
参照图1和图2,一种导框夹具,包括底板8、第一基座3、第二基座4、第三基座5、支撑台6和压紧件7,底板8为矩形板,底板8底部焊接固定有楔形的垫块81,垫块81固定在底板8沿宽度方向的端部,使得底板8沿宽度方向逐渐降低倾斜设置,从而使得底板8的顶壁倾斜设置,使得焊接时掉落到底板8上的杂物能够滑落,便于清理。1 and 2, a pedestal fixture includes a
第一基座3呈长方体状,第一基座3焊接固定在底板8较高的一侧,第一基座3顶端与母件1底部相适配,使得安装时,母件1的卡槽能卡固在第一基座3的顶端。第一基座3上开设有竖直设置的第一销孔和水平设置的第二销孔,第一销孔中插接有圆柱形的第一插销31,第一插销31能插入第一通孔121中。The
第二销孔贯穿第一基座3且第二销孔的轴线垂直于第一销孔设置,第二销孔中插接有第二插销32,第二插销32能插入第二通孔131中,焊接时,可先将母件1的卡槽卡固到第一基座3的顶端上,使得第一通孔121与第一销孔对齐,同时第二通孔131与第二销孔对齐,然后将第一插销31插入第一通孔121与第一销孔中,第二插销32插入第二通孔131与第二销孔中,将母件1从水平和竖直两个方向固定,减小母件1发生位移的可能性。The second pin hole penetrates the
参照图2和图3,第二基座4固定在底板8沿长度方向的一端,第二基座4包括长方体状的立板以及固定在立板顶壁远离第一基座3一侧的斜板,斜板与立板顶壁呈30°设置,斜板中心开设有贯穿的第三销孔,第三销孔为正方形孔并与第一框体22孔径相同,第三销孔中插接有第三插销41,第三插销41截面为正方形,安装时,第三插销41插接在第三销孔和第一框体22中,从而将子件2的一端固定。第二基座4顶壁开设有凹槽,使得第一框体22底部卡接在凹槽中,进一步减小第一框体22移位的可能性。第三插销41顶壁垂直固定有圆柱形的手柄42,便于操作人员握持移动第三插销41。2 and 3, the
第三基座5固定在底板8远离第二基座4一端,第二框体24抵接在底第三基座5背离第二基座4一侧,第三基座5开设有水平设置的第四销孔,第二框体24与第四销孔相对,第二框体24和第四销孔中插接有第四插销51,从而将第二框体24固定。第四插销51上固定有圆形挡板,挡板将第二框体24压紧在第三基座5上,进一步减小第二框体24松动的可能性,从而将子件2固定。此时,杆体21卡固在安装板12与弧形板11形成的通道中,并和安装板12与弧形板11互相靠近的一侧抵接,然后通过焊接设备将子件2与母件1的抵接处焊接固定即可,减少了人工操作,能够提高焊接导框夹具时的安全性和精度。The
支撑台6呈长方体状,支撑台6焊接在底板8上,支撑台6的顶端与杆体21中部抵接,对杆体21中部进行支撑,减小狭长的杆体21在焊接过程中受力变形的可能性,进一步提高加工的精度。支撑台6顶部开设有用于卡固杆体21的凹槽,安装时,杆体21卡固在支撑台6的凹槽中,减小杆体21相对支撑台6滑动的可能性。The support table 6 is in the shape of a cuboid, the support table 6 is welded on the
压紧件7为垂直式夹具,压紧件7安装在底板8较高的一侧,当第一插销31插接完成后,用于将第一插销31顶端压紧,减小焊接过程中第一插销31受力松脱的可能性。垂直式夹具为型号KD-11412的垂直式快速夹具,操作简单、方便。The
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
Claims (6)
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Granted publication date: 20221021 |