CN217607658U - A wind turbine liquid cooling system filter device and wind turbine liquid cooling system - Google Patents
A wind turbine liquid cooling system filter device and wind turbine liquid cooling system Download PDFInfo
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- CN217607658U CN217607658U CN202221695961.5U CN202221695961U CN217607658U CN 217607658 U CN217607658 U CN 217607658U CN 202221695961 U CN202221695961 U CN 202221695961U CN 217607658 U CN217607658 U CN 217607658U
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- 238000001816 cooling Methods 0.000 title claims abstract description 44
- 239000007788 liquid Substances 0.000 title claims abstract description 41
- 238000001914 filtration Methods 0.000 claims abstract description 18
- 239000000110 cooling liquid Substances 0.000 claims description 26
- 239000003344 environmental pollutant Substances 0.000 abstract description 12
- 231100000719 pollutant Toxicity 0.000 abstract description 12
- 238000004140 cleaning Methods 0.000 abstract description 6
- 239000002826 coolant Substances 0.000 description 14
- 239000012535 impurity Substances 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域technical field
本实用新型属于风力发电设备技术领域,具体涉及一种风力发电机液冷系统过滤装置及风力发电机液冷系统。The utility model belongs to the technical field of wind power generators, in particular to a filter device for a liquid cooling system of a wind power generator and a liquid cooling system of a wind power generator.
背景技术Background technique
风力发电机的液冷系统相对于空冷系统具有更高效的换热性能,因此大型风力发电机的齿轮箱、发电机、变频器、液压站等系统均采用液冷系统。对于液冷系统冷却液的清洁程度直接影响到冷却系统的换热性能,一旦冷却液被污染,污染物吸附于换热器,或造成换热部件堵塞,都会引起齿轮箱、发电机、变频器、液压站冷却性能降低,从而导致风机降容或停止发电。并且对被污染的换热器目前唯一的处理方法为拆卸换热器并进行清理、更换。该方法在拆卸换热器前需要排出所有的冷却液,并在清理完成后,注入冷却液;对于密封式换热器无法在塔上进行清理操作,需要将换热器移至塔下,工作时长和工作难度都较大。Compared with the air cooling system, the liquid cooling system of the wind turbine has more efficient heat transfer performance, so the gearbox, generator, frequency converter, hydraulic station and other systems of the large wind turbine all adopt the liquid cooling system. The cleanliness of the coolant in the liquid cooling system directly affects the heat transfer performance of the cooling system. Once the coolant is polluted, the pollutants are adsorbed on the heat exchanger, or the heat exchange components are blocked, which will cause gear boxes, generators, and frequency converters to , The cooling performance of the hydraulic station is reduced, which leads to the reduction of the fan capacity or the stop of power generation. And the only way to deal with the polluted heat exchanger is to dismantle the heat exchanger and clean and replace it. This method needs to drain all the coolant before disassembling the heat exchanger, and inject the coolant after the cleaning is completed; for the sealed heat exchanger, the cleaning operation cannot be performed on the tower, and the heat exchanger needs to be moved to the bottom of the tower, which takes a long time and work difficulty.
实用新型内容Utility model content
针对现有技术中存在的问题,本实用新型提供了一种风力发电机液冷系统过滤装置及风力发电机液冷系统,能够有效的防止污染物进入风力发电机液冷系统的换热器中,有效避免对换热器拆卸清理工作,降低工作难度。Aiming at the problems existing in the prior art, the utility model provides a filter device for a liquid cooling system of a wind power generator and a liquid cooling system of a wind power generator, which can effectively prevent pollutants from entering the heat exchanger of the liquid cooling system of a wind power generator , Effectively avoid the disassembly and cleaning of the heat exchanger and reduce the difficulty of work.
为了解决上述技术问题,本实用新型通过以下技术方案予以实现:In order to solve the above technical problems, the utility model is realized through the following technical solutions:
一种风力发电机液冷系统过滤装置,包括滤芯套管、设置在所述滤芯套管中的滤芯组件,所述滤芯套管的第一端连接有第一软管,所述第一软管的端部连接有第一连接管,所述第一连接管上设置有第一阀门;所述滤芯套管的第二端连接有第二软管,所述第二软管的端部连接有第二连接管,所述第二连接管上设置有第二阀门。A filter device for a liquid cooling system of a wind power generator, comprising a filter element casing, a filter element assembly disposed in the filter element casing, a first end of the filter element casing is connected to a first hose, and the first hose A first connecting pipe is connected to the end of the first connecting pipe, and a first valve is arranged on the first connecting pipe; a second hose is connected to the second end of the filter sleeve, and the end of the second hose is connected to a The second connecting pipe is provided with a second valve.
进一步地,所述滤芯套管的第一端和第二端分别设置有第一压力传感器和第二压力传感器。Further, the first end and the second end of the filter sleeve are respectively provided with a first pressure sensor and a second pressure sensor.
进一步地,所述滤芯套管的第一端和第二端分别设置有第一流量传感器和第二流量传感器。Further, a first flow sensor and a second flow sensor are respectively provided at the first end and the second end of the filter sleeve.
进一步地,所述滤芯套管的第一端设置有温度传感器。Further, the first end of the filter sleeve is provided with a temperature sensor.
进一步地,所述第一软管的一端与所述第一连接管通过第一卡箍紧固,所述第一软管的另一端与所述滤芯套管的第一端通过第二卡箍紧固。Further, one end of the first hose is fastened to the first connecting pipe through a first clamp, and the other end of the first hose is connected to the first end of the filter sleeve through a second clamp. Tight.
进一步地,所述第二软管的一端与所述滤芯套管的第二端通过第三卡箍紧固,所述第二软管的另一端与所述第二连接管通过第四卡箍紧固。Further, one end of the second hose is fastened to the second end of the filter sleeve through a third clamp, and the other end of the second hose is connected to the second connecting pipe through a fourth clamp. Tight.
进一步地,所述第一阀门为球阀。Further, the first valve is a ball valve.
进一步地,所述第二阀门为球阀。Further, the second valve is a ball valve.
一种风力发电机液冷系统,风力发电机液冷系统中的换热器的冷却液进液口和出液口均连接有所述的过滤装置。The invention relates to a liquid cooling system of a wind power generator. The cooling liquid inlet and liquid outlet of a heat exchanger in the wind power generator liquid cooling system are both connected with the filtering device.
进一步地,一个所述过滤装置的第一连接管连接有第一冷却液进液管,第二连接管通过第二冷却液进液管与所述换热器的冷却液进液口连接;另一个所述过滤装置的第一连接管通过第一冷却液出液管连接,第二连接管连接有第二冷却液出液管。Further, the first connecting pipe of one of the filtering devices is connected with a first cooling liquid inlet pipe, and the second connecting pipe is connected with the cooling liquid inlet of the heat exchanger through the second cooling liquid inlet pipe; The first connecting pipe of one filter device is connected through the first cooling liquid outlet pipe, and the second connecting pipe is connected with the second cooling liquid outlet pipe.
与现有技术相比,本实用新型至少具有以下有益效果:Compared with the prior art, the present utility model at least has the following beneficial effects:
本实用新型提供的一种风力发电机液冷系统过滤装置,在使用时,在风力发电机液冷系统中的换热器的冷却液进液口和出液口均连接有过滤装置,一个过滤装置的第一连接管连接有第一冷却液进液管,第二连接管通过第二冷却液进液管与换热器的冷却液进液口连接;另一个过滤装置的第一连接管通过第一冷却液出液管连接,第二连接管连接有第二冷却液出液管,通过过滤装置对冷却液中的杂质进行提前吸附过滤,防止杂质进入换热器。在风力发电机液冷系统正常运行的工况下,第一阀门和第二阀门处于开启状态,换热器前的过滤装置可过滤冷却水管和冷却泵站产生的污染物,换热器后的过滤装置可以过滤换热器产生的污染物,也就是说,本实用新型可将污染物吸附于滤芯,能够有效的防止污染物进入风力发电机液冷系统的换热器中,有效避免对换热器拆卸清理工作,降低工作难度。在需要更换滤芯套管中的滤芯组件时,第一阀门和第二阀门处于关闭状态,打开连接软管组件的卡箍可将过滤装置拆除,并更换滤芯,安装拆卸操作方便。The utility model provides a filter device for a liquid cooling system of a wind power generator. When in use, the cooling liquid inlet and outlet of the heat exchanger in the liquid cooling system of a wind power generator are connected with a filter device. The first connecting pipe of the device is connected with the first cooling liquid inlet pipe, and the second connecting pipe is connected with the cooling liquid inlet of the heat exchanger through the second cooling liquid inlet pipe; the first connecting pipe of the other filtering device passes through The first cooling liquid outlet pipe is connected, the second connecting pipe is connected with the second cooling liquid outlet pipe, and the impurity in the cooling liquid is adsorbed and filtered in advance through the filter device to prevent the impurity from entering the heat exchanger. When the wind turbine liquid cooling system is in normal operation, the first valve and the second valve are in the open state, the filter device before the heat exchanger can filter the pollutants generated by the cooling water pipe and the cooling pump station, and the filter device after the heat exchanger The filter device can filter the pollutants produced by the heat exchanger, that is to say, the utility model can absorb the pollutants on the filter element, which can effectively prevent the pollutants from entering the heat exchanger of the liquid cooling system of the wind power generator, and effectively avoid the exchange Heater disassembly and cleaning work, reducing work difficulty. When the filter element assembly in the filter element casing needs to be replaced, the first valve and the second valve are in a closed state, and the filter device can be removed by opening the clamp connecting the hose assembly, and the filter element can be replaced, which is convenient for installation and disassembly.
为使本实用新型的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below, together with the accompanying drawings, and are described in detail as follows.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式中的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the specific embodiments of the present invention, the accompanying drawings that need to be used in the description of the specific embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are some of the embodiments of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative work.
图1为本实用新型一种风力发电机液冷系统过滤装置结构示意图;Fig. 1 is a structural schematic diagram of a filter device of a wind power generator liquid cooling system of the present invention;
图2为应用本实用新型过滤装置的一种风力发电机液冷系统示意图。Fig. 2 is a schematic diagram of a liquid cooling system of a wind power generator applying the filtering device of the present utility model.
图中:1-滤芯套管;2-滤芯组件;3-第一软管;4-第一连接管;5-第一阀门;6-第二软管;7-第二连接管;8-第二阀门;9-第一压力传感器;10-第二压力传感器;11-第一流量传感器;12-第二流量传感器;13-温度传感器;14-第一卡箍;15-第二卡箍;16-第三卡箍;17-第四卡箍;18-换热器;19-第一冷却液进液管;20-第二冷却液进液管;21-第一冷却液出液管;22-第二冷却液出液管。In the figure: 1-filter sleeve; 2-filter assembly; 3-first hose; 4-first connecting pipe; 5-first valve; 6-second hose; 7-second connecting pipe; 8- Second valve; 9-first pressure sensor; 10-second pressure sensor; 11-first flow sensor; 12-second flow sensor; 13-temperature sensor; 14-first clamp; 15-second clamp ; 16-the third clamp; 17-the fourth clamp; 18-heat exchanger; 19-the first coolant inlet pipe; 20-the second coolant inlet pipe; 21-the first coolant outlet pipe ; 22-the second coolant outlet pipe.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model. rather than all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
作为本实用新型的某一具体实施方式,如图1所示,一种风力发电机液冷系统过滤装置,包括滤芯套管1、设置在滤芯套管1中的滤芯组件2,滤芯套管1的第一端连接有第一软管3,第一软管3的端部连接有第一连接管4,第一连接管4上设置有第一阀门5;滤芯套管1的第二端连接有第二软管6,第二软管6的端部连接有第二连接管7,第二连接管7上设置有第二阀门8。具体地说,第一软管3的一端与第一连接管4通过第一卡箍14紧固,第一软管3的另一端与滤芯套管1的第一端通过第二卡箍15紧固;第二软管6的一端与滤芯套管1的第二端通过第三卡箍16紧固,第二软管6的另一端与第二连接管7通过第四卡箍17紧固。本实施例中,第一阀门5和第二阀门8均为球阀。As a specific embodiment of the present utility model, as shown in FIG. 1 , a filter device for a liquid cooling system of a wind power generator includes a filter sleeve 1 , a filter assembly 2 arranged in the filter sleeve 1 , and a filter sleeve 1 The first end of the
在使用时,在风力发电机液冷系统中的换热器18的冷却液进液口和出液口均连接有本实用新型的过滤装置,通过过滤装置对冷却液中的杂质进行提前吸附过滤,防止杂质进入换热器。第一阀门5和第二阀门8在冷却系统正常运行时处于常开状态,当需要更换滤芯套管1中的滤芯组件2时,通过第一阀门5和第二阀门8可以在滤芯更换前截断流路,避免清理前后冷却液排出和重新注入的工作,降低工作难度。采用卡箍的方式对软管进行紧固,在需要拆卸滤芯组件2时,通过打开卡箍则可取出滤芯组件2,便于安装拆卸作业。When in use, the coolant inlet and outlet of the
作为更加优选的实施方式,如图1所示,在滤芯套管1的第一端和第二端分别设置有第一压力传感器9和第二压力传感器10,通过第一压力传感器9和第二压力传感器10监测滤芯组件2前后的压力,根据监测得到的压力差判断滤芯的阻塞程度,进行提前预警,本实施例中,可以提前三个月进行预警,实现预测性运维。As a more preferred embodiment, as shown in FIG. 1, a
在上述实施方式的基础上,更加优选的,如图1所示,在滤芯套管1的第一端和第二端分别设置有第一流量传感器11和第二流量传感器12,通过第一流量传感器11和第二流量传感器12监测滤芯组件2前后的流量,根据监测得到的流量差判断滤芯的阻塞程度,进行提前预警,结合着压力差,对阻塞程度的判断更加准确。On the basis of the above-mentioned embodiment, more preferably, as shown in FIG. The
在上述实施方式的基础上,更加优选的,如图1所示,在滤芯套管1的第一端设置有温度传感器13,通过温度传感器13监测冷却液的温度。具体地说,在风力发电机液冷系统中的换热器18的冷却液进液口和出液口均连接有本实用新型的过滤装置,利用温度传感器13可以监测进入换热器18时的冷却液温度和从换热器18出来的冷却液温度。On the basis of the above embodiments, more preferably, as shown in FIG. 1 , a temperature sensor 13 is provided at the first end of the filter sleeve 1 , and the temperature of the cooling liquid is monitored through the temperature sensor 13 . Specifically, the coolant inlet and outlet of the
本实用新型提到的换热器为风力发电机各子系统的换热器,包含但不限于发电机换热器、齿轮箱换热器、液压站换热器以及变频器换热器。The heat exchanger mentioned in the utility model is the heat exchanger of each subsystem of the wind power generator, including but not limited to the generator heat exchanger, the gearbox heat exchanger, the hydraulic station heat exchanger and the frequency converter heat exchanger.
如图2所示,本实用新型还提供了一种风力发电机液冷系统,该风力发电机液冷系统中的换热器18的冷却液进液口和出液口均连接有本实用新型公开的过滤装置。具体地说,一个过滤装置的第一连接管4连接有第一冷却液进液管19,第二连接管7通过第二冷却液进液管20与换热器18的冷却液进液口连接;另一个过滤装置的第一连接管4通过第一冷却液出液管21连接,第二连接管7连接有第二冷却液出液管22。As shown in Figure 2, the utility model also provides a liquid cooling system for wind power generators. Public filter device. Specifically, the first connecting
在风力发电机液冷系统正常运行的工况下,第一阀门5和第二阀门8处于开启状态,滤芯可以吸附过滤冷却液中的污染物,滤芯前后的压力传感器、流量传感器和温度传感器可监测滤芯的工作状态。换热器前的过滤装置可过滤冷却水管和冷却泵站产生的污染物,换热器后的过滤装置可以过滤换热器产生的污染物。在需要更换滤芯套管1中的滤芯组件2的工况下,第一阀门5和第二阀门8处于关闭状态,打开连接软管组件的卡箍可将过滤装置拆除,并更换滤芯。在换热器前后安装该过滤装置,通过监测过滤装置的吸附污染物的程度判断污染物的来源为管路或某个系统的换热器。When the wind turbine liquid cooling system is in normal operation, the
最后应说明的是:以上所述实施例,仅为本实用新型的具体实施方式,用以说明本实用新型的技术方案,而非对其限制,本实用新型的保护范围并不局限于此,尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的精神和范围,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。It should be noted that at last: the above-described embodiment is only the specific implementation manner of the present utility model, in order to illustrate the technical scheme of the present utility model, rather than it is limited, and the protection scope of the present utility model is not limited thereto, Although the utility model has been described in detail with reference to the aforementioned embodiments, those of ordinary skill in the art should understand that any person familiar with the technical field can still describe the aforementioned embodiments within the technical scope disclosed in the utility model. Modifications or changes can be easily imagined in the technical solutions, or equivalent replacement of some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model. All should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (10)
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