CN217597274U - Device for improving drilling precision of rubber roller - Google Patents
Device for improving drilling precision of rubber roller Download PDFInfo
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- CN217597274U CN217597274U CN202221919427.8U CN202221919427U CN217597274U CN 217597274 U CN217597274 U CN 217597274U CN 202221919427 U CN202221919427 U CN 202221919427U CN 217597274 U CN217597274 U CN 217597274U
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 63
- 238000005553 drilling Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000000694 effects Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000011514 reflex Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
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Abstract
本实用新型公开了一种提高橡胶辊钻孔精度的装置,包括钻床,钻床的一侧设置有钻头,钻头的一侧设置有反射板,钻床的底端设置有支撑板,支撑板的顶端且位于钻头的下方设置有橡胶辊夹持机构,橡胶辊夹持机构包括设置在支撑板的顶端且位于钻头下方的两个支撑块,支撑块的顶端设置有固定夹持块,固定夹持块的顶端设置有活动夹持块,固定夹持块与活动夹持块之间通过螺栓连接;钻床的一侧设置有安装板,安装板靠近反射板的一端设置有传感器升降机构,传感器升降机构靠近反射板的一端设置有测距传感器,钻床的一侧设置有控制面板。本实用新型结构新颖,降低了加工难度,提高了加工精度,适用于橡胶辊的钻孔需求。
The utility model discloses a device for improving the drilling accuracy of rubber rollers, comprising a drilling machine, a drill bit is arranged on one side of the drilling machine, a reflection plate is arranged on one side of the drill bit, a support plate is arranged at the bottom end of the drilling machine, the top end of the support plate is A rubber roller clamping mechanism is arranged below the drill bit. The rubber roller clamping mechanism includes two support blocks arranged at the top of the support plate and below the drill bit. The top of the support block is provided with a fixed clamping block. A movable clamping block is arranged at the top, and the fixed clamping block and the movable clamping block are connected by bolts; a mounting plate is arranged on one side of the drilling machine, and a sensor lifting mechanism is arranged at one end of the mounting plate close to the reflection plate, and the sensor lifting mechanism is close to the reflection plate. One end of the plate is provided with a ranging sensor, and one side of the drill press is provided with a control panel. The utility model has a novel structure, reduces the processing difficulty, improves the processing precision, and is suitable for the drilling requirements of the rubber roller.
Description
技术领域technical field
本实用新型涉及橡胶辊钻孔领域,具体来说,涉及一种提高橡胶辊钻孔精度的装置。The utility model relates to the field of rubber roller drilling, in particular to a device for improving the drilling accuracy of rubber rollers.
背景技术Background technique
橡胶辊是以金属或其他材料为芯,外覆橡胶经硫化而制成的辊状制品。包括丁基橡胶辊、丁腈橡胶辊、聚氨酯橡胶辊及硅橡胶橡胶辊等。橡胶辊在使用前需要对其进行打孔,以保证安装的安全性。The rubber roller is a roller-shaped product made of metal or other materials as the core and the outer rubber is vulcanized. Including butyl rubber rollers, nitrile rubber rollers, polyurethane rubber rollers and silicone rubber rollers. The rubber roller needs to be punched before use to ensure the safety of the installation.
现有技术中的橡胶辊钻孔装置,例如中国专利号202023328107.9公开了一种胶辊加工用钻孔装置,其包括丝杆、步进电机、滑动螺母、第一电动伸缩杆及钻杆,且包括第二电动伸缩杆、移动座、固定座、夹固板,夹固板与固定座、移动座之间通过弹簧连接,其对胶辊不同位置进行钻孔。橡胶辊内部孔位错综复杂,对孔的角度精度要求很高,现有的普通钻床无法保证该孔的精度要求The rubber roller drilling device in the prior art, for example, Chinese Patent No. 202023328107.9 discloses a drilling device for rubber roller processing, which includes a screw mandrel, a stepping motor, a sliding nut, a first electric telescopic rod and a drill rod, and It includes a second electric telescopic rod, a moving seat, a fixed seat, and a clamping plate. The clamping plate, the fixed seat, and the moving seat are connected by springs, and holes are drilled at different positions of the rubber roller. The internal hole of the rubber roller is intricate and complicated, and the accuracy of the hole's angle is high. The existing ordinary drilling machine cannot guarantee the accuracy requirements of the hole
针对相关技术中的问题,目前尚未提出有效的解决方案。Aiming at the problems in the related technologies, no effective solution has been proposed yet.
实用新型内容Utility model content
针对相关技术中的问题,本实用新型提出一种提高橡胶辊钻孔精度的装置,以克服现有相关技术所存在的上述技术问题。Aiming at the problems in the related technology, the utility model proposes a device for improving the drilling precision of the rubber roller, so as to overcome the above-mentioned technical problems in the existing related technology.
为此,本实用新型采用的具体技术方案如下:For this reason, the concrete technical scheme that the utility model adopts is as follows:
一种提高橡胶辊钻孔精度的装置,包括钻床,钻床的一侧设置有钻头,钻头的一侧设置有反射板,钻床的底端设置有支撑板,支撑板的顶端且位于钻头的下方设置有橡胶辊夹持机构;钻床的一侧设置有安装板,安装板靠近反射板的一端设置有传感器升降机构,传感器升降机构靠近反射板的一端设置有测距传感器,钻床的一侧设置有控制面板。A device for improving the drilling accuracy of rubber rollers, comprising a drilling machine, one side of the drilling machine is provided with a drill bit, one side of the drill bit is provided with a reflective plate, the bottom end of the drilling machine is provided with a support plate, and the top of the support plate is provided below the drill bit There is a rubber roller clamping mechanism; one side of the drilling machine is provided with a mounting plate, the end of the mounting plate close to the reflector is provided with a sensor lifting mechanism, the end of the sensor lifting mechanism close to the reflector is provided with a distance measuring sensor, and one side of the drilling machine is provided with a control panel.
进一步的,为了能够稳定的夹持住待加工的橡胶辊,进而可以提高橡胶辊的加工稳定性和精度,橡胶辊夹持机构包括设置在支撑板的顶端且位于钻头下方的两个支撑块,支撑块的顶端设置有固定夹持块,固定夹持块的顶端设置有活动夹持块,固定夹持块与活动夹持块之间通过螺栓连接;固定夹持块的顶端及活动夹持块的底端均设置有圆弧形夹持面。Further, in order to stably clamp the rubber roller to be processed, thereby improving the processing stability and precision of the rubber roller, the rubber roller clamping mechanism includes two support blocks arranged on the top of the support plate and below the drill bit, The top of the support block is provided with a fixed clamping block, and the top of the fixed clamping block is provided with a movable clamping block, and the fixed clamping block and the movable clamping block are connected by bolts; the top of the fixed clamping block and the movable clamping block The bottom ends are set with arc -shaped clamps.
进一步的,为了避免橡胶辊夹持机构将橡胶辊的外表夹伤,圆弧形夹持面内设置有夹持软垫,且夹持软垫设置为圆弧形结构。Further, in order to prevent the rubber roller holding the mechanism of clamping the appearance of the rubber roller, the arc -shaped clamping surface is set with a cushion cushion, and the cushion is set to the arc -shaped structure.
进一步的,为了在加工前获取橡胶辊端部与测距传感器之间的距离,并通过反射板将信号反射给测距传感器,从而可以获取钻头与测距传感器之间的距离,进而可提高钻头的钻孔精度,传感器升降机构包括设置在安装板靠近反射板一端的壳体,壳体的内部竖直方向设置有丝杆,丝杆的外侧套设有驱动螺母,丝杆的顶端设置有电机;驱动螺母靠近反射板的一端设置有安装架,安装架靠近反射板的一端延伸至壳体的外部,且安装架远离驱动螺母的一端设置有测距传感器;传感器升降机构还包括位于壳体内部且位于丝杆两侧的导向杆,驱动螺母的两端均与导向杆滑动配合。Further, in order to obtain the distance between the end of the rubber roller and the distance measuring sensor before processing, and reflect the signal to the distance measuring sensor through the reflector, thereby the distance between the drill bit and the distance measuring sensor can be obtained, and then the drill bit can be improved. The drilling accuracy is high. The sensor lifting mechanism includes a housing set at the end of the mounting plate close to the reflector. The inside of the housing is provided with a screw rod in the vertical direction. The outer side of the screw rod is provided with a drive nut. The end of the driving nut close to the reflector is provided with a mounting frame, the end of the mounting frame close to the reflective plate extends to the outside of the housing, and the end of the mounting frame away from the driving nut is provided with a distance measuring sensor; the sensor lifting mechanism also includes a sensor located inside the housing And the guide rods located on both sides of the screw rod and the two ends of the drive nut are slidingly matched with the guide rods.
进一步的,为了能够控制传感器升降机构启停,壳体靠近反射板的一端的顶部及底部均设置有触点开关。Further, in order to be able to control the start and stop of the sensor lifting mechanism, contact switches are provided on the top and bottom of the end of the housing near the reflector.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
(1)本实用新型结构新颖,降低了加工难度,提高了加工精度,适用于橡胶辊的钻孔需求。(1) The utility model has a novel structure, reduces the processing difficulty, improves the processing accuracy, and is suitable for the drilling requirements of the rubber roller.
(2)通过设置橡胶辊夹持机构,从而能够稳定的夹持住待加工的橡胶辊,进而可以提高橡胶辊的加工稳定性和精度;通过设置夹持软垫,从而可避免橡胶辊夹持机构将橡胶辊的外表夹伤。(2) The rubber roller clip holding mechanism can be stably clamped to the rubber roller to be processed, which can improve the processing stability and accuracy of the rubber roller; The institution injured the appearance of the rubber roller.
(3)通过设置测距传感器、传感器升降机构及反射板,从而在加工前获取橡胶辊端部与测距传感器之间的距离,并通过反射板将信号反射给测距传感器,从而可以获取钻头与测距传感器之间的距离,进而可提高钻头的钻孔精度。(3) By setting the ranging sensor, sensor lifting mechanism and reflective board, the distance between the rubber roller end and the ranging sensor can be obtained before processing, and the signal reflects the signs to the ranging sensor through the reflector, so that the drill bit can be obtained. The distance between the sensor and the ranging sensor can improve the drilling accuracy of the drill bit.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是根据本实用新型实施例的一种提高橡胶辊钻孔精度的装置的立体结构示意图;Fig. 1 is a schematic diagram of a three-dimensional structure of a device for improving the drilling accuracy of a rubber roller according to an embodiment of the present invention;
图2是根据本实用新型实施例的一种提高橡胶辊钻孔精度的装置的正视图;Fig. 2 is a front view of a device for improving the drilling accuracy of rubber rollers according to an embodiment of the present invention;
图3是图1中A处的局部放大图;Figure 3 is a local magnifying map at the A in Figure 1;
图4是图1中B处的局部放大图;Figure 4 is a local magnifying map at B in Figure 1;
图5是根据本实用新型实施例的一种提高橡胶辊钻孔精度的装置中壳体的内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of a housing in a device for improving the drilling accuracy of rubber rollers according to an embodiment of the present utility model.
图中:In the picture:
1、钻床;2、钻头;3、反射板;4、支撑板;5、橡胶辊夹持机构;501、支撑块;502、固定夹持块;503、活动夹持块;504、螺栓;505、圆弧形夹持面;506、夹持软垫;6、安装板;7、传感器升降机构;701、壳体;702、丝杆;703、驱动螺母;704、电机;705、安装架;706、导向杆;707、触点开关;8、测距传感器;9、控制面板。1. Drilling machine; 2. Drill bit; 3. Reflector plate; 4. Support plate; 5. Rubber roller clamping mechanism; 501. Support block; 502. Fixed clamping block; 503. Movable clamping block; 504. Bolt; 505 , arc-shaped clamping surface; 506, clamping cushion; 6, mounting plate; 7, sensor lifting mechanism; 701, shell; 702, screw rod; 703, driving nut; 704, motor; 705, mounting frame; 706, guide rod; 707, contact switch; 8. range sensor; 9. Control panel.
具体实施方式Detailed ways
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。In order to further explain the embodiments, this utility model provides attached pictures. These attached pictures are part of the content of the utility model. It is mainly used to illustrate the embodiment, and it can cooperate with the description of the instructions to explain the operating principle of the embodiment. With referring to these contents, ordinary technical personnel in the art should be able to understand other possible embodiments and the advantages of the realistic new type. The components in the figure are not drawn in proportion, and similar component symbols are usually used to represent similar components.
根据本实用新型的实施例,提供了一种提高橡胶辊钻孔精度的装置。According to an embodiment of the utility model, a device for improving the drilling accuracy of a rubber roller is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-2所示,根据本实用新型实施例的提高橡胶辊钻孔精度的装置,包括钻床1,钻床1的一侧设置有钻头2,钻头2的一侧设置有反射板3,反射板3与钻头2之间的水平距离为事先设定的固定值,钻床1的底端设置有支撑板4,支撑板4的顶端且位于钻头2的下方设置有橡胶辊夹持机构5;钻床1的一侧设置有安装板 6,安装板6靠近反射板3的一端设置有传感器升降机构7,传感器升降机构7靠近反射板3的一端设置有测距传感器8,测距传感器8的型号可采用OSM40 等,钻床1的一侧设置有控制面板9。The utility model is now further described in conjunction with the accompanying drawings and specific embodiments. As shown in Figure 1-2, the device for improving the drilling accuracy of rubber rollers according to the embodiment of the utility model includes a drilling machine 1, and one side of the drilling machine 1 is provided with a
借助于上述方案,本实用新型结构新颖,降低了加工难度,提高了加工精度,适用于橡胶辊的钻孔需求。With the help of the above solution, the utility model has a novel structure, reduces the processing difficulty, improves the processing accuracy, and is suitable for the drilling requirements of the rubber roller.
如图3所示,在一个实施例中,对于上述橡胶辊夹持机构5来说,橡胶辊夹持机构5包括设置在支撑板4的顶端且位于钻头2下方的两个支撑块501,支撑块501与支撑板4螺纹连接,支撑块501的顶端设置有固定夹持块502,固定夹持块502的顶端设置有活动夹持块503,固定夹持块502与活动夹持块 503之间通过螺栓504连接;固定夹持块502的顶端及活动夹持块503的底端均设置有圆弧形夹持面505;圆弧形夹持面505内设置有夹持软垫506,且夹持软垫506设置为圆弧形结构,从而能够稳定的夹持住待加工的橡胶辊,进而可以提高橡胶辊的加工稳定性和精度;通过设置夹持软垫506,从而可避免橡胶辊夹持机构5将橡胶辊的外表夹伤。As shown in Figure 3, in one embodiment, for the above-mentioned rubber roller clamping mechanism 5, the rubber roller clamping mechanism 5 includes two
如图4-5所示,在一个实施例中,对于上述传感器升降机构7来说,传感器升降机构7包括设置在安装板6靠近反射板3一端的壳体701,壳体701的内部竖直方向设置有丝杆702,壳体701内且丝杆702的上下两端设置有轴承,丝杆702的外侧套设有驱动螺母703,丝杆702的顶端设置有电机704;驱动螺母703靠近反射板3的一端设置有安装架705,安装架705靠近反射板3的一端延伸至壳体701的外部,且安装架705远离驱动螺母703的一端设置有测距传感器8;传感器升降机构7还包括位于壳体701内部且位于丝杆702两侧的导向杆706,驱动螺母703的两端均与导向杆706滑动配合;壳体701靠近反射板3的一端的顶部及底部均设置有触点开关707,从而在加工前获取橡胶辊端部与测距传感器8之间的距离,并通过反射板3将信号反射给测距传感器 8,从而可以获取钻头2与测距传感器8之间的距离,进而可提高钻头的钻孔精度。As shown in Figure 4-5, in one embodiment, for the above-mentioned sensor lifting mechanism 7, the sensor lifting mechanism 7 includes the
传感器升降机构7的工作原理为:电机704带动丝杆702转动,丝杆702 带动驱动螺母703及其连接的安装架705及测距传感器8上升或下降,安装架705触动触点开关707后,橡胶辊夹持机构5停止运行。The working principle of the sensor lifting mechanism 7 is: the
为了方便理解本实用新型的上述技术方案,以下就本实用新型在实际过程中的工作原理或者操作方式进行详细说明。In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process will be described in detail below.
在实际应用时,将螺栓504松开,使得活动夹持块503离开固定夹持块502,将橡胶辊的两端均放入固定夹持块502的圆弧形夹持面505内,然后通过螺栓504使得活动夹持块503与固定夹持块502连接,并夹持住橡胶辊的两端。钻孔前,测距传感器8获取到橡胶辊端面与测距传感器8 之间的距离,接着通过控制面板9启动电机704,电机704带动丝杆702 转动,丝杆702带动驱动螺母703及其连接的安装架705及测距传感器8 上升至壳体701的顶部,当安装架705触动触点开关707时,传感器升降机构7停止运行,且测距传感器8获取反射板3与测距传感器8之间的距离,且反射板3与钻头2之间的水平距离固定,进而获得钻头2与测距传感器8之间的距离,钻头2的钻孔位置的精度提高。In actual application, the
综上所述,本实用新型结构新颖,降低了加工难度,提高了加工精度,适用于橡胶辊的钻孔需求。通过设置橡胶辊夹持机构5,从而能够稳定的夹持住待加工的橡胶辊,进而可以提高橡胶辊的加工稳定性和精度;通过设置夹持软垫506,从而可避免橡胶辊夹持机构5将橡胶辊的外表夹伤。通过设置测距传感器8、传感器升降机构7及反射板3,从而在加工前获取橡胶辊端部与测距传感器8之间的距离,并通过反射板3将信号反射给测距传感器8,从而可以获取钻头2与测距传感器8之间的距离,进而可提高钻头的钻孔精度。To sum up, the utility model has a novel structure, reduces processing difficulty, improves processing accuracy, and is suitable for the drilling requirements of rubber rollers. By setting up the rubber roller holder holding mechanism 5, it can stabilize the rubber roller to be processed, which can improve the processing stability and accuracy of the rubber roller; 5 Clamp the appearance of the rubber roller. By setting the ranging
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "arrangement", "connection", "fixation", "swivel connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachable connection or integrated; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the scope of protection of the present invention.
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