CN217586959U - Finished product welding seam detection equipment - Google Patents
Finished product welding seam detection equipment Download PDFInfo
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- CN217586959U CN217586959U CN202221205873.2U CN202221205873U CN217586959U CN 217586959 U CN217586959 U CN 217586959U CN 202221205873 U CN202221205873 U CN 202221205873U CN 217586959 U CN217586959 U CN 217586959U
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Abstract
The utility model discloses a finished product welding seam detection equipment, wherein, finished product welding seam detection equipment includes shell, positioning mechanism, color mark sensor and line laser sensor, the positioning mechanism rotates to be connected in the shell, the positioning mechanism is used for placing the pipe fitting; the color code sensor is arranged on the shell and is arranged at intervals with the positioning mechanism; the color mark sensor is used for scanning the outer wall of the pipe fitting; the line laser sensor is connected with the shell in a lifting mode, the positioning mechanism and the color mark sensor are arranged at intervals, and the line laser sensor is used for shooting the position of a welding seam of the outer wall of the pipe fitting. The utility model discloses technical scheme accomplishes automatic alignment and automated inspection's action, need not the supplementary detection that just can be accomplished of skilled workman, avoids workman's error to promote the efficiency that detects and improve detection quality.
Description
Technical Field
The utility model relates to a welding equipment technical field, in particular to finished product welding seam check out test set.
Background
When the multi-section pipelines are connected in a welding mode, the defects of air holes, cracks, pits, undercuts and the like easily appear in welding seams at the pipeline connecting parts, the defects have great influence on the sealing property and the reliability of the pipelines, and particularly in the field of nuclear power, the requirements on the sealing property and the reliability of the pipelines are high.
At present, the surface of the welding position of the pipeline is detected by a semi-automatic method mostly by detecting welding seams. However, semi-automatic detection requires skilled workers to assist in completing detection, resulting in low detection efficiency and general detection quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a finished product welding seam check out test set, aims at accomplishing automatic alignment and automated inspection's action, need not the supplementary could accomplish of skilled workman and detects, avoids workman's error to promote the efficiency that detects and improve detection quality.
In order to achieve the above object, the utility model provides a finished product welding seam check out test set, finished product welding seam check out test set includes:
a housing;
the positioning mechanism is rotationally connected to the shell and used for placing a pipe fitting;
the color code sensor is arranged on the shell and is arranged at an interval with the positioning mechanism; the color mark sensor is used for scanning the outer wall of the pipe fitting; and
the line laser sensor goes up and down to be connected in the shell, and with positioning mechanism with the color mark sensor interval sets up, line laser sensor is used for shooing the position of pipe fitting outer wall welding seam.
In one embodiment, the positioning mechanism comprises:
the first fixing frame is connected to the shell in a lifting manner;
the positioning seat is rotationally connected to one side, back to the shell, of the first fixing frame; and
the placing jig is detachably connected with one side, away from the first fixing frame, of the positioning seat; the placing jig is used for placing the pipe fitting.
In an embodiment, the positioning mechanism further includes a first driving cylinder disposed in the housing, and a telescopic rod of the first driving cylinder is connected to a side of the first fixing frame facing away from the positioning seat, so that the first driving cylinder drives the positioning seat to be connected to the housing in a lifting manner.
In an embodiment, the positioning mechanism further includes a driving motor, the driving motor is disposed on a side of the first fixing frame facing away from the positioning seat, and an output shaft of the driving motor is connected to the positioning seat, so that the driving motor drives the positioning seat to rotate and connect to the first fixing frame.
In one embodiment, a plurality of guide shafts are arranged on one side of the first fixing frame, which faces away from the positioning seat, and each guide shaft and the first driving cylinder are arranged at intervals; one end of each guide shaft, which is far away from the first fixed seat, movably penetrates through the shell.
In one embodiment, a clamping protrusion is convexly arranged on one side of the positioning seat, which faces away from the first fixing frame;
the placing jig is provided with a clamping groove, and the clamping protrusion is clamped in the clamping groove so that the placing jig and the positioning seat can be detachably connected.
In an embodiment, the positioning mechanism further includes an in-place detection sensor, and the in-place detection sensor is disposed on a side of the first fixing frame opposite to the housing and spaced from the positioning seat; the in-place detection sensor is used for detecting whether the placing jig is stored with a pipe fitting.
In one embodiment, the housing is provided with a mounting opening;
the finished product welding seam detection equipment further comprises:
the fixing piece is arranged on the shell; and
the rodless cylinder is connected with one end, far away from the shell, of the fixing piece; the line laser sensor is connected with the sliding block of the rodless cylinder and is arranged opposite to the positioning mechanism, and part of the rodless cylinder and the line laser sensor extend into the shell from the mounting opening.
In one embodiment, the fixing member includes:
the second driving cylinder is arranged on the shell; and
the connecting frame is connected with the telescopic rod of the second driving cylinder; one side of the connecting frame, which is far away from the second driving cylinder, is connected with one side of the rodless cylinder, which is back to the line laser sensor;
the second driving cylinder drives the connecting frame to move along the outer wall of the shell, so that the connecting frame drives the line laser sensor to be close to or far away from the positioning mechanism.
In an embodiment, the finished weld joint detection device further includes a slide rail, and the slide rail is disposed on the housing and adjacent to the second driving cylinder;
the fixed part also comprises a sliding block, and the sliding block is connected with the connecting frame and is arranged at intervals with the second driving cylinder; the sliding block is connected with the sliding rail in a sliding mode, so that the connecting frame is connected with the shell in a sliding mode.
The utility model discloses technical scheme's finished product welding seam check out test set passes through color mark sensor automatic scanning pipe fitting outer wall, the automatic relative positioning of line laser sensor and positioning mechanism, the welding seam of line laser sensor automated inspection pipe fitting for finished product welding seam check out test set accomplishes automatic alignment and automated inspection's action, need not the supplementary could accomplish of skilled workman and detect, avoids workman's error, thereby promotes the efficiency that detects and improves detection quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural view of a finished product weld joint inspection apparatus according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic structural view of another view angle of the finished weld joint inspection apparatus of the present invention;
FIG. 4 is a partial enlarged view of FIG. 3 at B;
fig. 5 is the utility model discloses the structure schematic diagram after finished product welding seam check out test set dismantles and places the tool.
The reference numbers illustrate:
the realization, the functional characteristics and the advantages of the utility model are further explained by combining the embodiment and referring to the attached drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front, and rear … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a finished product welding seam check out test set.
In the embodiment of the present invention, referring to fig. 1 to 4, the finished product weld detecting apparatus includes a housing 10, a positioning mechanism 20, a color mark sensor 30 and a line laser sensor 40, wherein the positioning mechanism 20 is rotatably connected to the housing 10, and the positioning mechanism 20 is used for placing a pipe; the color code sensor 30 is arranged on the shell 10 and is arranged at a distance from the positioning mechanism 20; the color mark sensor 30 is used for scanning the outer wall of the pipe fitting; the line laser sensor 40 is connected to the housing 10 in a lifting manner, and is arranged at intervals with the positioning mechanism 20 and the color mark sensor 30, and the line laser sensor 40 is used for shooting the position of the welding seam of the outer wall of the pipe fitting.
In this embodiment, the finished product weld detecting apparatus further includes a master controller, the master controller is electrically connected with the color code sensor 30 and the line laser sensor 40; the pipe fitting is placed on the positioning mechanism 20, and the positioning mechanism 20 fixes the pipe fitting; firstly, controlling the positioning mechanism 20 to rotate, so that the positioning mechanism 20 also drives the pipe fitting to rotate, and meanwhile, controlling the color mark sensor 30 to scan the circumferential outer wall of the rotating pipe fitting; the color mark sensor 30 transmits the scanned image to the main controller, the main controller determines the welding seam position of the pipe fitting according to the scanned image and the rotation speed of the positioning mechanism 20, and transmits an action instruction to the line laser sensor 40 and the positioning mechanism 20, the line laser sensor 40 moves to a proper position according to the action instruction, the positioning mechanism 20 rotates to a proper position according to the action instruction, the line laser sensor 40 and the positioning mechanism 20 are arranged oppositely and adjacently, then the line laser sensor 40 is controlled to descend, and meanwhile, the welding seam of the pipe fitting on the positioning mechanism 20 is scanned, and the line laser sensor 40 can detect the leak of the welding seam of the pipe fitting while scanning the welding seam of the pipe fitting.
From foretell testing process, through color mark sensor 30 automatic scanning pipe fitting outer wall, line laser sensor 40 and positioning mechanism 20 automatic relative positioning, the welding seam of line laser sensor 40 automated inspection pipe fitting for finished product welding seam check out test set accomplishes automatic alignment and automated inspection's action, need not the supplementary could accomplish of skilled workman and detects, avoids workman's error, thereby promotes the efficiency that detects and improves detection quality.
In an embodiment, referring to fig. 1 to 4, the positioning mechanism 20 includes a first fixing frame 21, a positioning seat 22 and a placing fixture 23, wherein the first fixing frame 21 is connected to the housing 10 in a lifting manner; the positioning seat 22 is rotatably connected to one side of the first fixing frame 21, which is back to the outer shell 10; the placing jig 23 is detachably connected with one side of the positioning seat 22 far away from the first fixing frame 21; the placing jig 23 is used for placing the pipe.
In this embodiment, connect on shell 10 through going up and down with first mount 21 for first mount 21 can drive positioning seat 22 and place the relative shell 10 lift of tool 23, so, first mount 21 can drive positioning seat 22 and place tool 23 and more press close to color mark sensor 30 and line laser sensor 40 in vertical direction, and then let color mark sensor 30 and line laser sensor 40 detect the circumference outer wall of the pipe fitting of placing tool 23 more accurately, thereby promote finished product welding seam check out test set's detection precision.
In an embodiment, referring to fig. 1 to 4, the positioning mechanism 20 further includes a first driving cylinder 24 disposed in the housing 10, and an expansion rod of the first driving cylinder 24 is connected to a side of the first fixing frame 21 opposite to the positioning seat 22, so that the first driving cylinder 24 drives the positioning seat 22 to lift and connect to the housing 10.
In this embodiment, the first driving cylinder 24 can accurately drive the first fixing frame 21 to ascend and descend, so as to realize the automatic ascending and descending of the positioning mechanism 20, and the distance between the positioning mechanism 20 and the color mark sensor 30 and the line laser sensor 40 does not need to be manually adjusted, thereby improving the detection accuracy of the finished product welding line detection equipment.
In an embodiment, referring to fig. 1 to 4, the positioning mechanism 20 further includes a driving motor 25, the driving motor 25 is disposed on a side of the first fixing frame 21 opposite to the positioning seat 22, and an output shaft of the driving motor 25 is connected to the positioning seat 22, so that the driving motor 25 drives the positioning seat 22 to rotate and connect to the first fixing frame 21.
In this embodiment, driving motor 25 can accurately drive positioning seat 22 rotatory on first mount 21, so, need be to the circumference outer wall scanning of the pipe fitting of placing tool 23 when color mark sensor 30, only need control driving motor 25 to drive positioning seat 22 and rotate, when making positioning seat 22 pivoted, can be by the location axle in color mark sensor 30 scanning rotation, and then accelerate color mark sensor 30's detection speed, and need not to rotate color mark sensor 30 relative positioning seat 22, can not increase finished product welding seam check out test set's volume.
In an embodiment, referring to fig. 1 to 4, a plurality of guide shafts 211 are disposed on a side of the first fixing frame 21 facing away from the positioning seat 22, and each guide shaft 211 is spaced apart from the first driving cylinder 24; one end of each guide shaft 211, which is far away from the first fixing base, movably penetrates through the housing 10.
In this embodiment, through set up a plurality of guiding axles 211 on first mount 21, so set up, when first drive actuating cylinder 24 drives the relative shell 10 lift of first mount 21, the extending direction of a plurality of guiding axles 211 of first mount 21 accessible goes up and down, be difficult to offset when making first mount 21 go up and down, make first mount 21 can drive accurately and place pipe fitting on the tool 23 and aim at with color mark sensor 30 and line laser sensor 40, and then promote finished product welding seam check out test set's detection precision.
In an embodiment, referring to fig. 3 to 5, a clamping protrusion 221 is convexly disposed on a side of the positioning seat 22 opposite to the first fixing frame 21; the placing jig 23 is provided with a clamping groove 231, and the clamping protrusion 221 is clamped in the clamping groove 231, so that the placing jig 23 and the positioning seat 22 can be detachably connected. So set up, be convenient for change not unidimensional tool 23 of placing, not unidimensional tool 23 of placing corresponds the pipe fitting of different pipe diameters, and then lets finished product welding seam check out test set can detect the pipe fitting of not unidimensional pipe diameter to promote finished product welding seam check out test set's detection range.
In other embodiments, a plurality of claws are arranged on one side of the positioning seat 22 facing away from the first fixing frame 21, and the claws are arranged around the edge of the positioning seat 22 at intervals; place tool 23 and be equipped with a plurality of screens, a plurality of screens encircle the marginal interval arrangement setting of placing tool 23, and each jack catch joint is in one the screens to it can dismantle with positioning seat 22 to make and be connected to place tool 23.
In an embodiment, referring to fig. 1 to 5, the positioning mechanism 20 further includes an in-position detecting sensor 50, the in-position detecting sensor 50 is disposed on a side of the first fixing frame 21 facing away from the housing 10, and is spaced apart from the positioning seat 22; the in-place detection sensor 50 is used for detecting whether the placing jig 23 stores the pipe fitting.
In this embodiment, through set up the detection sensor 50 that targets in place at first mount 21, after the detection sensor 50 that targets in place detected to place tool 23 and deposited the pipe fitting, make finished product welding seam check out test set can in time control color mark sensor 30 or line laser sensor 40 and detect the pipe fitting, thereby accelerate finished product welding seam check out test set's detection speed.
In one embodiment, referring to fig. 1-5, the housing 10 is provided with a mounting opening; the finished product welding seam detection equipment further comprises a fixing piece 60 and a rodless cylinder 70, wherein the fixing piece 60 is arranged on the shell 10; the rodless cylinder 70 is connected with one end of the fixing member 60 away from the housing 10; the line laser sensor 40 is connected to the slider 63 of the rodless cylinder 70 and is disposed opposite to the positioning mechanism 20, and part of the rodless cylinder 70 and the line laser sensor 40 protrude into the housing 10 from the mounting opening.
In this embodiment, the slider 63 of the rodless cylinder 70 drives the line laser sensor 40 to ascend and descend along the vertical direction, so that the line laser sensor 40 is close to the pipe fitting on the placing jig 23 of the positioning mechanism 20, the line laser sensor 40 is convenient to scan the welding seam of the circumferential outer wall of the pipe fitting, and the detection precision of the finished product welding seam detection equipment is improved.
Further, referring to fig. 1 to 5, the fixing member 60 includes a second driving cylinder 61 and a connecting frame 62, the second driving cylinder 61 being provided to the housing 10; the connecting frame 62 is connected with the telescopic rod of the second driving cylinder 61; and one side of the connecting frame 62 far away from the second driving cylinder 61 is connected with one side of the rodless cylinder 70 back to the line laser sensor 40; wherein, the second driving cylinder 61 drives the connecting frame 62 to move along the outer wall of the housing 10, so that the connecting frame 62 drives the line laser sensor 40 to approach or depart from the positioning mechanism 20.
In this embodiment, the second driving cylinder 61 drives the connecting frame 62 and the rodless cylinder 70 to move along the horizontal direction, that is, the rodless cylinder 70 and the line laser sensor 40 are driven to approach or leave away from the positioning mechanism 20 along the horizontal direction, so that the line laser sensor 40 is closer to the pipe on the positioning mechanism 20, and the detection precision of the finished product weld detection device is improved.
Further, referring to fig. 1 to 5, the finished product weld detecting apparatus further includes a slide rail 80, the slide rail 80 is disposed on the housing 10 and adjacent to the second driving cylinder 61; the fixed member 60 further includes a slider 63, and the slider 63 is connected to the connecting frame 62 and spaced from the second driving cylinder 61; the sliding block 63 is slidably connected to the sliding rail 80 so that the connecting frame 62 is slidably connected to the housing 10.
In the present embodiment, the sliding block 63 is engaged with the sliding rail 80, and when the second driving cylinder 61 drives the connecting frame 62 and the rodless cylinder 70 to move horizontally along the top surface of the housing 10, the connecting frame 62 can move on the sliding rail 80 of the housing 10 through the sliding block 63, i.e., the connecting frame 62 can move on the housing 10 more smoothly, thereby improving the movement stability of the line laser sensor 40.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a finished product welding seam check out test set which characterized in that, finished product welding seam check out test set includes:
a housing;
the positioning mechanism is rotationally connected to the shell and used for placing a pipe fitting;
the color code sensor is arranged on the shell and is arranged at an interval with the positioning mechanism; the color mark sensor is used for scanning the outer wall of the pipe fitting; and
the line laser sensor goes up and down to be connected in the shell, and with positioning mechanism with the color mark sensor interval sets up, line laser sensor is used for shooing the position of pipe fitting outer wall welding seam.
2. The finished weld inspection apparatus of claim 1, wherein the positioning mechanism includes:
the first fixing frame is connected to the shell in a lifting manner;
the positioning seat is rotationally connected to one side, back to the shell, of the first fixing frame; and
the placing jig is detachably connected with one side, away from the first fixing frame, of the positioning seat; the placing jig is used for placing the pipe fitting.
3. The finished weld detecting apparatus according to claim 2, wherein the positioning mechanism further includes a first driving cylinder disposed in the housing, and an expansion rod of the first driving cylinder is connected to a side of the first fixing frame opposite to the positioning seat, so that the first driving cylinder drives the positioning seat to lift and connect to the housing.
4. The finished weld detecting apparatus of claim 3, wherein the positioning mechanism further includes a driving motor disposed on a side of the first fixing frame facing away from the positioning seat, and an output shaft of the driving motor is connected to the positioning seat, so that the driving motor drives the positioning seat to rotate and connect to the first fixing frame.
5. The finished weld detecting apparatus according to claim 4, wherein a plurality of guide shafts are disposed on a side of the first fixing frame facing away from the positioning seat, and each of the guide shafts is spaced apart from the first driving cylinder; one end of each guide shaft, which is far away from the first fixed seat, movably penetrates through the shell.
6. The finished weld detecting device according to claim 2, wherein a clamping protrusion is convexly arranged on one side of the positioning seat, which faces away from the first fixing frame;
the placing jig is provided with a clamping groove, and the clamping protrusion is clamped in the clamping groove so that the placing jig and the positioning seat can be detachably connected.
7. The finished weld detecting device according to claim 2, wherein the positioning mechanism further includes an in-position detecting sensor, the in-position detecting sensor is disposed on a side of the first fixing frame facing away from the housing and spaced from the positioning seat; the in-place detection sensor is used for detecting whether the placing jig is stored with a pipe fitting.
8. The finished weld detection apparatus of claim 1, wherein the housing is provided with a mounting port;
the finished product welding seam detection equipment further comprises:
the fixing piece is arranged on the shell; and
the rodless cylinder is connected with one end, far away from the shell, of the fixing piece; the line laser sensor is connected with the sliding block of the rodless cylinder and is arranged opposite to the positioning mechanism, and part of the rodless cylinder and the line laser sensor extend into the shell from the mounting opening.
9. The finished weld inspection apparatus of claim 8, wherein the fixture includes:
the second driving cylinder is arranged on the shell; and
the connecting frame is connected with the telescopic rod of the second driving cylinder; one side of the connecting frame, which is far away from the second driving cylinder, is connected with one side of the rodless cylinder, which is back to the line laser sensor;
the second driving cylinder drives the connecting frame to move along the outer wall of the shell, so that the connecting frame drives the line laser sensor to be close to or far away from the positioning mechanism.
10. The finished weld detecting apparatus of claim 9, further comprising a slide rail disposed in the housing and adjacent to the second driving cylinder;
the fixed part also comprises a sliding block, and the sliding block is connected with the connecting frame and is arranged at intervals with the second driving cylinder; the sliding block is connected with the sliding rail in a sliding mode, so that the connecting frame is connected with the shell in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221205873.2U CN217586959U (en) | 2022-05-18 | 2022-05-18 | Finished product welding seam detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221205873.2U CN217586959U (en) | 2022-05-18 | 2022-05-18 | Finished product welding seam detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217586959U true CN217586959U (en) | 2022-10-14 |
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ID=83552306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221205873.2U Active CN217586959U (en) | 2022-05-18 | 2022-05-18 | Finished product welding seam detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217586959U (en) |
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2022
- 2022-05-18 CN CN202221205873.2U patent/CN217586959U/en active Active
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