CN217585842U - Equipment data acquisition device - Google Patents
Equipment data acquisition device Download PDFInfo
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- CN217585842U CN217585842U CN202220974056.7U CN202220974056U CN217585842U CN 217585842 U CN217585842 U CN 217585842U CN 202220974056 U CN202220974056 U CN 202220974056U CN 217585842 U CN217585842 U CN 217585842U
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Abstract
The utility model provides an equipment data acquisition device, including the data acquisition box, be fixed with power module, CAN communication module, RS485 communication module, collection module and intelligent network terminal module respectively through electrical components fixed plate in the data acquisition box, the collection module converts the outside data of gathering, uploads to host computer and long-range PC end through CAN communication module, RS485 communication module and intelligent network terminal module respectively after converting; and the side surface of the data acquisition box is sequentially provided with a power jack, a sensor jack, a waterproof antenna and a communication jack. The utility model discloses can use a data acquisition equipment to gather the temperature and the pressure data of multiple transmission product to upload to host computer or long-range PC end through the data that multiple communication mode will be gathered.
Description
Technical Field
The utility model relates to a in data acquisition application technical field, especially, relate to an equipment data acquisition device.
Background
Generally, in the processes of research, development and delivery test of transmission products, data acquisition and analysis are required to be performed on the temperature and the oil pressure of different test points of the transmission products, so that the development and the upgrading of the products to be researched and the service life of the products to be delivered are further improved. The transfer case comprises transmission products such as a transfer case, a gear box, an industrial clutch and a gear box. And each transmission product has different requirements on the number of temperature and oil pressure test points in the test process. The existing data acquisition equipment at present is difficult to meet the test requirements of the existing transmission products, and the following four problems mainly exist:
1. the commonality is relatively poor, and most traditional data acquisition equipment is the professional equipment of installing in a certain position, and the quantity of temperature, oil pressure data acquisition jack is fixed, can't require adjustment jack definition and equipment position according to the test of each kind of transmission product, leads to same data acquisition equipment can not used by multiple transmission product, makes data acquisition equipment's utilization ratio low like this, and the wasting of resources is serious.
2. Related accessories are difficult to store, a certain number of sensors, adapter connectors, connecting cables and the like are required to be arranged when data acquisition is carried out on a transmission product, the parts of accessories are very important for acquisition equipment, and if no reasonable storage space exists, the service life of the related accessories such as the sensors and the like can be shortened, the assembly and disassembly are seriously affected, and the working efficiency is reduced; the existing data acquisition equipment is not provided with a corresponding storage space or is externally provided with the storage space.
3. Data storage space is limited, and loses seriously, and current data acquisition equipment is mostly local circulation storage or periodic manual copying to data management, and when equipment carries out long-time data acquisition, leads to data to lose easily, so need one kind can compromise local storage simultaneously and possess the collection equipment that multiple communication mode in time uploaded data to the host computer.
4. The working environment adaptability is poor, the existing data acquisition equipment is not suitable for being used in a high-temperature or low-temperature environment for a long time, the equipment cannot be normally started or operated unstably when the environmental temperature is too low, and internal electrical components are easily damaged when the environmental temperature is too high.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the utility model provides an equipment data acquisition device can use a data acquisition equipment to gather the temperature and the pressure data of multiple transmission product to upload the data of gathering to host computer or long-range PC end through multiple communication mode.
In order to realize the purpose, the utility model discloses a technical scheme is: an equipment data acquisition device comprises a data acquisition box, wherein a power module, a CAN communication module, an RS485 communication module, an acquisition module and an intelligent network terminal module are respectively fixed in the data acquisition box through an electric element fixing plate, and the acquired external data are converted by the acquisition module and then uploaded to an upper computer and a remote PC (personal computer) end through the CAN communication module, the RS485 communication module and the intelligent network terminal module; the data acquisition box side is equipped with electrical socket, sensor jack, waterproof antenna and communication jack in proper order, electrical socket is used for power module to connect external power, the sensor jack is used for acquisition module to gather external temperature sensor signal and pressure sensor signal, waterproof antenna is used for intelligent network terminal module to pass to long-range PC end through the external data that wireless network gathered acquisition module, the communication jack is used for CAN communication module and RS485 communication module to pass to the host computer on the external data that acquisition module gathered.
Preferably, the side surface of the data acquisition box is also respectively provided with a dial switch, a fault indicator light, a power indicator light and a power switch, and the dial switch is used for controlling and adjusting the definition of the sensor jack, so that the sensor jack has the temperature and pressure acquisition functions; the fault indicator is used for detecting whether the current connecting sensor is in fault and whether the communication is normal or not after the collecting device is connected with the sensor, and flashing in time for reminding if a problem occurs; the power indicator is used for displaying the communication state of an external power supply; the power switch is used for controlling the connection state of an external power supply.
Preferably, the power jack, the sensor jack, the waterproof antenna, the communication jack, the dial switch, the fault indicator lamp, the power indicator lamp and the power switch are integrally provided with a sliding door for protecting the power jack, the sensor jack, the waterproof antenna, the communication jack, the dial switch, the fault indicator lamp and the power switch.
Preferably, the intelligent network terminal module comprises an SD card mounting slot for mounting an SD card for locally storing the external data acquired by the acquisition module.
Preferably, the data acquisition box lateral part is equipped with multirow temperature regulation window, be equipped with into wind gap and air outlet on the temperature regulation window, install the filter screen on income wind gap and the air outlet, be equipped with the heating band around the income wind gap, air outlet department installs the heat dissipation fan, be equipped with temperature relay in the temperature regulation window, temperature relay controls the heating band and carries out work with the heat dissipation fan according to the temperature variation in the data acquisition box.
Preferably, the data acquisition box is sequentially provided with a plurality of rows of storage drawers from top to bottom, and the storage drawers are respectively provided with a sensor lining, a conversion joint lining, a connecting cable lining and a tool lining which play a role in storage.
Preferably, four universal wheels which are arranged in a rectangular shape are arranged at the bottom of the data acquisition box, and the universal wheels are large-wheel-diameter wide-wheel-surface mute wheels.
According to the technical scheme, the beneficial effects of the utility model are that:
1. the device has the advantages of being capable of moving, having a jack definition adjustable function, being capable of rapidly accommodating the functions, having the functions of storing data of the local SD card, adjusting the temperature of the local SD card, having various functions such as CAN communication, RS485 communication and Wi-Fi wireless network data transmission, enabling the device to be strong in universality, wide in application range and simple and convenient to operate, and being beneficial to improving the development of related industries such as transmission product testing.
2. This device has realized mobilizable while through setting up dial switch and universal wheel, lets every jack possess temperature and pressure acquisition switching function, makes same data acquisition device can be used by multiple transmission product for this data acquisition device's utilization ratio increases.
3. This device disposes a plurality of storing and takes out and customization inside lining, has realized rationally accomodating sensor, crossover sub, connecting cable and instrument, improves the convenience and the whole pleasing to the eye effect of equipment when protecting electrical components such as sensor.
4. This device configuration CAN communication module, RS485 communication module, various communication functions such as intelligent network terminal, operating personnel CAN select different communication modes according to the demand, realizes the teletransmission of data, and intelligent network terminal internally mounted SD card CAN be with the data storage to local for timely sending, prevents that equipment from losing because long-time application or communication unstability lead to.
5. This device is equipped with the temperature regulation window, in time cools down or heats to equipment inside, and the preventing device leads to equipment operation unstability owing to high temperature to damage or the inside temperature of the inside electric elements of equipment leads to the low, and inside being equipped with the filter screen of temperature regulation window prevents inside entering equipment such as dust, sewage.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is a schematic structural view of the first storage drawer of the present invention;
fig. 4 is a schematic structural view of a second storage drawer of the present invention;
fig. 5 is a schematic structural view of a third storage drawer of the present invention;
fig. 6 is a schematic structural view of the fourth storage drawer of the present invention.
The mark in the figure is: 1. universal wheel, 2, the temperature regulation window, 3, power module, 4, CAN communication module, 5, RS485 communication module, 6, acquisition module, 7, intelligent network terminal module, 8, the storing is taken out, 9, the workstation, 10, electrical socket, 11, the sensor jack, 12, dial switch, 13, waterproof antenna, 14, power indicator, 15, the fault indicator, 16, switch, 17, the push-and-pull door, 18, the communication jack, 19, the sensor inside lining, 20, the sensor, 21, the crossover sub inside lining, 22, the crossover sub, 23, the connecting cable inside lining, 24, the connecting cable, 25, the tool inside lining, 26, the instrument.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 and 2, the device data acquisition device comprises a data acquisition box, wherein a power module 3, a CAN communication module 4, an RS485 communication module 5, an acquisition module 6 and an intelligent network terminal module 7 are respectively fixed in the data acquisition box through an electrical component fixing plate. And the acquisition module 6 converts the acquired external data and uploads the converted external data to an upper computer and a remote PC (personal computer) terminal through the CAN communication module 4, the RS485 communication module 5 and the intelligent network terminal module 7 respectively. The intelligent network terminal module 7 comprises an SD card mounting groove for mounting an SD card to store external data acquired by the acquisition module 6 locally. The CAN communication module 4 and the RS485 communication module 5 have a CAN communication function and an RS485 communication function respectively.
The side surface of the data acquisition box is sequentially provided with a power supply jack 10, a sensor jack 11, a waterproof antenna 13, a communication jack 18, a dial switch 12, a fault indicator lamp 15, a power supply indicator lamp 14 and a power supply switch 16. The power supply jack 10 is used for connecting the power supply module 3 with an external power supply, the power supply indicator lamp 14 is used for displaying the communication state of the external power supply, and the power supply switch 16 is used for controlling the communication state of the external power supply.
The sensor jack 11 is used for collecting an external temperature sensor signal and a pressure sensor signal by the collecting module 6, and the dial switch 12 is used for controlling and adjusting the definition of the sensor jack 11, so that the sensor jack 11 has a temperature and pressure collecting function. The dial switch 12 is an address switch for operation control, a 0/1 binary coding principle is adopted, an operator can change the jack definition of the acquisition equipment by adjusting the state of the dial switch 12, and meanwhile, plug connectors of the acquisition equipment are of uniform models, so that the sensor jack 11 has the temperature and pressure acquisition functions at the same time.
And the waterproof antenna 13 is used for uploading the external data acquired by the acquisition module 6 to a remote PC (personal computer) terminal through the wireless network by the intelligent network terminal module 7. The intelligent network terminal module 7 uploads the acquired data to a specified PC (personal computer) terminal through a Wi-Fi wireless network, so that remote transmission of the data is realized.
And the communication jack 18 is used for the CAN communication module 4 and the RS485 communication module 5 to upload the external data acquired by the acquisition module 6 to an upper computer. The fault indicator light 15 is used for detecting whether the current connecting sensor has a fault or not and whether the communication is normal or not after the acquisition device is connected with the sensor, and timely flickers to remind if a problem occurs.
The power supply jack 10, the sensor jack 11, the waterproof antenna 13, the communication jack 18, the dial switch 12, the fault indicator lamp 15, the power indicator lamp 14 and the power switch 16 are integrally provided with a sliding door 17 for protecting the power supply jack. Push-and-pull door 17 can prevent that equipment data acquisition device from breaking at the removal in-process bumps and leading to above-mentioned components and parts to damage, plays the guard action, and push-and-pull door 17 can open fast and close the side wall cabinet of data acquisition box, and convenient operation is swift.
The side part of the data acquisition box is provided with a plurality of rows of temperature adjusting windows 2, the temperature adjusting windows 2 are provided with air inlets and air outlets, and the air inlets and the air outlets are provided with filter screens to prevent dust, sewage and the like from entering the data acquisition box. Be equipped with the heating band around going into the wind gap, the air outlet department of saying installs the heat dissipation fan, be equipped with temperature relay in the temperature regulation window 2, temperature relay carries out work according to the temperature variation control heating band and heat dissipation fan in the data acquisition box, in time cools down or heats to the data acquisition box inside, prevents that the data acquisition box from leading to the inside electrical component of equipment to damage or inside temperature leads to equipment operation unstability because high temperature.
The data acquisition box is sequentially provided with a plurality of rows of storage drawers 8 from top to bottom, and as shown in fig. 3-6, the storage drawers 8 are respectively provided with a sensor lining 19, an adapter lining 21, a connecting cable lining 23 and a tool lining 25 which play a role in storage. Therefore, the sensor 20, the adapter 22, the connecting cable 24 and the tool 26 are accommodated in the corresponding lining clamping grooves, and the wearing parts such as the sensor 20 are protected, and meanwhile, the equipment is neat and attractive.
The data acquisition box bottom is equipped with four universal wheels 1 that are the rectangle and arrange, universal wheel 1 is big wheel footpath, wide wheel face silence wheel, and it is powerful to push up firm bearing capacity, reduces the noise that produces in the removal process, and this universal wheel 1 increases the brake more can simultaneously, is convenient for the monolithic stationary.
When the device is used specifically, the device data acquisition device is moved to a proper position near a transmission product to be tested, and the universal wheel 1 is fixed to ensure that the acquisition device does not slide; according to the requirements of a tested transmission product on pressure, the number of temperature acquisition points and a data transmission mode, the definition of a sensor jack 11 is adjusted through a dial switch 12 to meet specific requirements, the output type of a communication jack 18 is adjusted, a conversion connector 22 meeting the specification is taken out and installed at a corresponding position of the tested transmission product, then a sensor 20 is taken out in sequence and screwed in a matched mode, finally a connecting cable 24 is connected with the sensor jack 11, the communication jack 18 and a power jack 10 of acquisition equipment, a power switch 16 is turned on after the detection is correct, at the moment, when the internal environment temperature of a box body is in a set range, a power indicator 14 is kept normally on, whether a fault indicator 15 flickers or not is observed, if the fault indicator 15 is not abnormal, the data acquisition box works normally, the acquired data is uploaded to a communication bus or stored to a local SD card, if the fault indicator 15 flickers continuously, part of an acquisition device is indicated to be faulty or wrong in arrangement, and used parts are required to be checked in time or configuration parameters are required to be readjusted.
It should be noted that the above embodiments are only used to illustrate the present invention, but the present invention is not limited to the above embodiments, and any simple modification, equivalent change and modification made to the above embodiments by the technical essence of the present invention all fall into the protection scope of the present invention.
Claims (7)
1. The utility model provides an equipment data acquisition device, includes data acquisition box, its characterized in that: a power supply module (3), a CAN communication module (4), an RS485 communication module (5), an acquisition module (6) and an intelligent network terminal module (7) are respectively fixed in the data acquisition box through an electric appliance element fixing plate, and the acquired external data are converted by the acquisition module (6) and then uploaded to an upper computer and a remote PC (personal computer) end through the CAN communication module (4), the RS485 communication module (5) and the intelligent network terminal module (7);
the side of the data acquisition box is sequentially provided with a power jack (10), a sensor jack (11), a waterproof antenna (13) and a communication jack (18), the power jack (10) is used for connecting an external power supply with a power module (3), the sensor jack (11) is used for acquiring an external temperature sensor signal and a pressure sensor signal by an acquisition module (6), the waterproof antenna (13) is used for uploading external data acquired by the acquisition module (6) to a remote PC (personal computer) end through a wireless network by an intelligent network terminal module (7), and the communication jack (18) is used for uploading external data acquired by the acquisition module (6) by a CAN (controller area network) communication module (4) and an RS485 communication module (5) to an upper computer.
2. The device data acquisition apparatus according to claim 1, wherein: the side surface of the data acquisition box is also respectively provided with a dial switch (12), a fault indicator lamp (15), a power indicator lamp (14) and a power switch (16), and the dial switch (12) is used for controlling and adjusting the definition of the sensor jack (11), so that the sensor jack (11) has the temperature and pressure acquisition functions; the fault indicator lamp (15) is used for detecting whether the current connecting sensor is in fault and whether the communication is normal or not after the acquisition device is connected with the sensor; the power supply indicator lamp (14) is used for displaying the communication state of an external power supply; the power switch (16) is used for controlling the connection state of an external power supply.
3. An equipment data acquisition device according to claim 2, characterized in that: the power supply jack (10), the sensor jack (11), the waterproof antenna (13), the communication jack (18), the dial switch (12), the fault indicator lamp (15), the power indicator lamp (14) and the power switch (16) are integrally provided with a sliding door (17) for protecting the power supply jack.
4. The device data acquisition apparatus according to claim 1, wherein: the intelligent network terminal module (7) comprises an SD card installation groove and is used for installing an SD card to locally store external data acquired by the acquisition module (6).
5. The device data acquisition apparatus according to claim 1, wherein: the data acquisition box is characterized in that a plurality of rows of temperature adjusting windows (2) are arranged on the lateral portion of the data acquisition box, an air inlet and an air outlet are formed in each temperature adjusting window (2), filter screens are installed on the air inlet and the air outlet, heating belts are arranged around the air inlet, a heat dissipation fan is installed at the air outlet, a temperature relay is arranged in each temperature adjusting window (2), and the temperature relay controls the heating belts and the heat dissipation fan to work according to temperature changes in the data acquisition box.
6. The device data acquisition apparatus according to claim 1, wherein: the data acquisition box is sequentially provided with a plurality of rows of storage drawers (8) from top to bottom, and a sensor lining (19), an adapter lining (21), a connecting cable lining (23) and a tool lining (25) which have the storage function are respectively placed on the storage drawers (8).
7. The device data acquisition apparatus according to claim 1, wherein: four universal wheels (1) which are arranged in a rectangular mode are arranged at the bottom of the data acquisition box, and the universal wheels (1) are large-wheel-diameter wide-wheel-face mute wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220974056.7U CN217585842U (en) | 2022-04-26 | 2022-04-26 | Equipment data acquisition device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220974056.7U CN217585842U (en) | 2022-04-26 | 2022-04-26 | Equipment data acquisition device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217585842U true CN217585842U (en) | 2022-10-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220974056.7U Active CN217585842U (en) | 2022-04-26 | 2022-04-26 | Equipment data acquisition device |
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| Country | Link |
|---|---|
| CN (1) | CN217585842U (en) |
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2022
- 2022-04-26 CN CN202220974056.7U patent/CN217585842U/en active Active
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20230628 Address after: No. 997, Guanlin Road, Luolong District, Luoyang City, Henan Province, 471000 Patentee after: LUOYANG REASTAR TRANSMISSION Co.,Ltd. Address before: 471000 The third floor of the test building in Luoyang Leisda Transmission Co., Ltd., No. 997, Guanlin Road, Luolong District, Luoyang City, Henan Province Patentee before: Zhongke Lestar (Henan) Technology Co.,Ltd. |