CN217585491U - Vertical ball water separator - Google Patents

Vertical ball water separator Download PDF

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Publication number
CN217585491U
CN217585491U CN202221079714.2U CN202221079714U CN217585491U CN 217585491 U CN217585491 U CN 217585491U CN 202221079714 U CN202221079714 U CN 202221079714U CN 217585491 U CN217585491 U CN 217585491U
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Prior art keywords
pipeline
flow
control valve
double
channel control
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CN202221079714.2U
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Chinese (zh)
Inventor
倪永刚
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Shenzhen Handfos Fluid Mechanical & Electrical Equipment Co ltd
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Shenzhen Handfos Fluid Mechanical & Electrical Equipment Co ltd
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Abstract

The utility model provides a vertical ball-water separator, which relates to the technical field of pipeline rubber ball cleaning equipment and solves the technical defects of large energy consumption, large volume and high cost of the existing vertical ball-water separator; comprises a first double-flow-passage control valve, a second double-flow-passage control valve and a connecting tank; the connecting tank is connected with the first dual-flow-channel control valve and the second dual-flow-channel control valve; when the first double-flow-channel control valve is opened, the second double-flow-channel control valve is closed to realize ball collection, and when the first double-flow-channel control valve is closed, the second double-flow-channel control valve is opened to realize ball serving. Compared with the prior art, the ball collecting rate is effectively improved, and the ball collecting device is compact in structure, simple and reliable, low in processing difficulty and extremely low in power; the cleaning machine is suitable for the field of cleaning rubber balls and comprises an end cover type cleaning machine, a double-return-stroke pipeline type cleaning machine and a single-return-stroke pipeline type cleaning machine.

Description

Vertical ball water separator
Technical Field
The utility model relates to a pipeline rubber ball cleaning equipment technical field, especially a vertical ball water separator's in the aspect of the institutional advancement.
Background
At present, the common vertical ball water separator in the market is powered by a water pump, and has high energy consumption and large size.
Disclosure of Invention
The vertical ball water separator is provided aiming at the technical defects of high energy consumption, large volume and high cost of the vertical ball water separator in an end cover type cleaning machine, a double-return-stroke pipeline type cleaning machine and a single-return-stroke pipeline type cleaning machine.
For solving the technical problem of the utility model, the technical scheme of adoption is:
a vertical ball-water separator is characterized in that the ball-water separator comprises a first double-flow-channel control valve, a second double-flow-channel control valve and a connecting tank; the connecting tank is connected with the first dual-flow-channel control valve and the second dual-flow-channel control valve; the first double-flow-channel control valve comprises a first pipeline, a second pipeline and a first butterfly valve; the first butterfly valve is arranged between the first pipeline and the second pipeline; a first partition plate is arranged in the first pipeline, and a second partition plate is arranged in the second pipeline; when the first butterfly valve is in an open state, the first pipeline, the first butterfly valve and the inner cavity of the second pipeline are divided into a first water inlet flow channel and a first water outlet flow channel by the first partition plate, the valve plate of the first butterfly valve and the second partition plate; a ball blocking filter screen is arranged at the water inlet end of the first water outlet flow passage; the second double-flow-channel control valve comprises a third pipeline, a fourth pipeline and a second butterfly valve; the second butterfly valve is arranged between the third pipeline and the fourth pipeline; a third partition plate is arranged in the third pipeline; when the second butterfly valve is in an open state, the third pipeline and the inner cavity of the second butterfly valve are divided into a second water inlet flow channel and a second water outlet flow channel which are independent by the third partition plate and the valve plate of the second butterfly valve; and the second pipeline of the first double-flow-channel control valve and the fourth pipeline of the second double-flow-channel control valve are respectively connected with the head end and the tail end of the connecting tank.
As to the utility model discloses do further limited technical scheme including:
the connecting tank is internally provided with a check valve which divides the connecting tank into an upper cavity and a lower cavity.
And a sight glass is arranged at the sealing end of the fourth pipeline.
The first butterfly valve and the second butterfly valve respectively comprise electric actuators for controlling the valve plate to open or close, and the two electric actuators are controlled by a PLC or a single chip microcomputer.
A fourth clapboard is also arranged in a fourth pipeline of the second double-flow-channel control valve; and the fourth partition board is matched with the third partition board and a valve plate of a second butterfly valve, and the second water inlet flow channel and the second water outlet flow channel are extended into a fourth pipeline.
Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model provides a novel vertical ball water separator through to opening and closing control of two double-flow-passage control valves, can realize receiving and dispatching the ball, effectively improves and receives the ball rate to power is extremely low, and simple structure is reliable, and the processing degree of difficulty is low, is applicable to the rubber ball and washs the field, including end cover formula cleaning machine, two return stroke pipeline formula cleaning machines, single return stroke pipeline formula cleaning machine.
Drawings
Fig. 1 is a perspective view of a preferred embodiment of a vertical ball-water separator provided by the present invention;
FIG. 2 is a front view of a preferred embodiment of a vertical ball water separator provided by the present invention;
FIG. 3 is a cross-sectional view R-R of FIG. 2;
FIG. 4 is a cross-sectional view S-S of FIG. 2;
FIG. 5 is a cross-sectional view T-T of FIG. 2;
fig. 6 is a schematic perspective view of a rubber ball cleaning device using a vertical ball-water separator provided by the present invention;
fig. 7 is a front view of a vertical ball-water separator applied to a rubber ball cleaning device;
FIG. 8 isbase:Sub>A schematic sectional view A-A of FIG. 7;
FIG. 9 is a schematic cross-sectional view of B-B of FIG. 7;
FIG. 10 is a schematic cross-sectional view of C-C of FIG. 7;
FIG. 11 is a schematic cross-sectional view of D-D of FIG. 8;
fig. 12 is a ball collecting schematic diagram of the application of the vertical ball-water separator provided by the present invention to a rubber ball cleaning device;
figure 13 is a service schematic diagram applying the vertical ball-water separator provided by the utility model to a rubber ball cleaning device.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1 to 5, the present invention discloses a vertical ball-water separator, which comprises a first dual-flow-channel control valve 1, a second dual-flow-channel control valve 2 and a connecting tank 3; the connecting tank 3 connects the first dual flow control valve 1 and the second dual flow control valve 2.
The first dual-channel control valve 1 comprises a first pipeline 11, a second pipeline 12 and a first butterfly valve 13; the first butterfly valve 13 is arranged between the first pipeline 11 and the second pipeline 12; in the closed state of the first butterfly valve 13, the passage between the first duct 11 and the second duct 12 is closed; a first partition plate 111 is arranged in the first pipeline 11, and a second partition plate 121 is arranged in the second pipeline 12; when the first butterfly valve 13 is in an open state, the first partition plate 111, the valve plate 131 of the first butterfly valve 13 and the second partition plate 121 divide the inner cavities of the first pipeline 11, the first butterfly valve 13 and the second pipeline 12 into a first water inlet flow channel and a first water outlet flow channel which are independent; a ball-blocking filter screen 122 is arranged at the water inlet end of the first water outlet flow passage. As shown in fig. 4, that is, the first partition 111 divides the first pipe 11 into two independent sub-channels, when the first butterfly valve 13 is in an open state, after water containing glue balls enters through one of the sub-channels, the glue balls are filtered and intercepted by the ball-blocking filter screen 122, and the water is discharged through the other sub-channel, so as to achieve the purpose of collecting the glue balls.
The second dual-channel control valve 2 comprises a third pipeline 21, a fourth pipeline 22 and a second butterfly valve 23; the second butterfly valve 23 is arranged between the third pipeline 21 and the fourth pipeline 22; a third partition plate 211 is arranged in the third pipeline 21; when the second butterfly valve 23 is in an open state, the third partition 211 and the valve plate of the second butterfly valve 23 divide the inner cavities of the third pipeline 21 and the second butterfly valve 23 into a second water inlet flow channel and a second water outlet flow channel which are independent; as shown in fig. 5, when the second butterfly valve 23 is opened, the water flow entering from the second water inlet channel discharges the rubber ball in the fourth pipeline 22 from the second water outlet channel, so as to achieve the goal of serving the ball. In order to avoid the technical problem that the rubber ball in the fourth pipeline 22 cannot be brought out from the second water outlet flow channel quickly and thoroughly because the pressure of the water flow entering the second water inlet flow channel is low, and particularly the rubber ball at the corner position far away from the second butterfly valve 23 cannot be brought out, a fourth partition plate can be additionally arranged in the fourth pipeline 22; the fourth clapboard is matched with the third clapboard 211 and the valve plate of the second butterfly valve 23, and the second water inlet flow channel and the second water outlet flow channel extend into the fourth pipeline 22, so that water flow reaches the corner position of the fourth pipeline 22 as far as possible and then is discharged through the second water outlet flow channel.
The second pipeline 12 of the first dual-flow-channel control valve 1 and the fourth pipeline 22 of the second dual-flow-channel control valve 2 are respectively connected with the head end and the tail end of the connecting tank 3; the rubber ball collected by the first dual-flow-channel control valve 1 enters the fourth pipeline 22 through the connecting tank 3 under the action of self gravity, and is sent out when the second dual-flow-channel control valve 2 is opened after the first dual-flow-channel control valve 1 is closed.
In order to prevent the glue ball from being discharged by water flow and returning to the second pipe 12 during the service process, as shown in fig. 11, a check valve 31 is provided in the connecting tank 3, and the check valve 31 divides the connecting tank into an upper chamber and a lower chamber.
The sealing end of the fourth pipeline 22 is provided with a sight glass 221, and the condition of the broken rubber balls stored in the fourth pipeline 22 can be intuitively known through the sight glass 221.
The first butterfly valve 13 and the second butterfly valve 23 both comprise electric actuators for controlling the valve plate to open or close, and the two electric actuators are controlled by a PLC or a single chip microcomputer.
The utility model discloses a theory of operation refers to and is shown in fig. 6-13, rubber ball belt cleaning device explains as the example with the rubber ball belt cleaning device of current end cover formula in this implementation, first pipeline 11 is connected with outlet pipe 6 on the end cover 4, be located the pressure differential pipe 61 in outlet pipe 6 and be connected with the first runner of intaking of first pipeline 11, when receiving the ball, first double runner control valve 1 is opened, second double runner control valve 2 closes, receive ball filter screen 62 in the outlet pipe 6 and accomplish the abluent rubber ball 7 of pipeline in with the equipment condenser pipe and filter the collection back, get into pressure differential pipe 61 under the effect of rivers, later get into second pipeline 12 through the first runner of intaking in first pipeline 11, because second double runner control valve 2 is in the closed condition, and the mouth of pipe of intaking of pressure differential pipe 61 is in first water runner open-ended relative upstream position, rivers can only return outlet pipe 6 through the first runner of first pipeline 11, and rubber ball 7 receives the outlet pipe of interception of ball filter screen 122, can's return 6 along with the rivers, the effect of rubber ball 7 is in self drops, the effect of self is taken as the fourth double runner and is taken as the effect and is taken as the action after the first pipeline 22, this moment, it accomplishes the action to close the action to predetermine the ball filter screen 22, the effect of the first double runner, the action of the first double runner, the effect of the fourth double runner, it is taken as the action after the action to control valve 22, this moment, the action.
The third pipeline 21 is connected with the water inlet pipe 5 on the end cover 4, the water inlet differential pressure pipe 51 positioned in the water inlet pipe 5 is connected with the second water inlet flow channel of the third pipeline 21, when the service action needs to be executed, the first double-flow-channel control valve 1 keeps closed, the second double-flow-channel control valve 2 is opened, as the water inlet pipe mouth of the water inlet differential pressure pipe 51 is positioned at the upstream position opposite to the second water outlet flow channel of the third pipeline 21, the water flow entering from the water inlet differential pressure pipe 51 enters the fourth pipeline 22 through the second water inlet flow channel, the water flow can carry the rubber ball to enter the water inlet pipe 5 through the second water outlet flow channel, under the water flow action of the inlet pipe 5, the rubber ball enters the condensation pipe of the device, the pipeline cleaning is realized, and the service action is also finished.
To sum up, the technical solution of the present invention can fully and effectively achieve the above object, and the structure and function principle of the present invention have been fully verified in the embodiment, which can achieve the expected efficacy and purpose, without departing from the principle and essence of the present invention, various changes or modifications can be made to the embodiment of the present invention. Therefore, the present invention includes all the alternative contents within the scope mentioned in the claims, and all the equivalent changes made within the claims of the present invention are included in the claims of the present application.

Claims (5)

1. A vertical ball-water separator is characterized in that the ball-water separator comprises a first double-flow-channel control valve, a second double-flow-channel control valve and a connecting tank; the connecting tank is connected with the first dual-flow-channel control valve and the second dual-flow-channel control valve;
the first double-flow-channel control valve comprises a first pipeline, a second pipeline and a first butterfly valve; the first butterfly valve is arranged between the first pipeline and the second pipeline; a first partition plate is arranged in the first pipeline, and a second partition plate is arranged in the second pipeline; when the first butterfly valve is in an open state, the first pipeline, the first butterfly valve and the inner cavity of the second pipeline are divided into a first water inlet flow channel and a first water outlet flow channel by the first partition plate, the valve plate of the first butterfly valve and the second partition plate; a ball blocking filter screen is arranged at the water inlet end of the first water outlet flow passage;
the second double-flow-channel control valve comprises a third pipeline, a fourth pipeline and a second butterfly valve; the second butterfly valve is arranged between the third pipeline and the fourth pipeline; a third partition plate is arranged in the third pipeline; when the second butterfly valve is in an open state, the third pipeline and the inner cavity of the second butterfly valve are divided into a second water inlet flow channel and a second water outlet flow channel which are independent by the third partition plate and the valve plate of the second butterfly valve;
and the second pipeline of the first double-flow-channel control valve and the fourth pipeline of the second double-flow-channel control valve are respectively connected with the head end and the tail end of the connecting tank.
2. The vertical ball water separator as set forth in claim 1, wherein: the connecting tank is internally provided with a check valve which divides the connecting tank into an upper cavity and a lower cavity.
3. The vertical ball water separator as set forth in claim 1, wherein: and a sight glass is arranged at the sealing end of the fourth pipeline.
4. The vertical ball water separator as set forth in claim 1, wherein: the first butterfly valve and the second butterfly valve respectively comprise electric actuators for controlling the opening or closing of the valve plate, and the two electric actuators are controlled by a PLC or a single chip microcomputer.
5. The vertical ball water separator as set forth in claim 1, wherein: a fourth clapboard is also arranged in a fourth pipeline of the second double-flow-channel control valve; and the fourth partition plate is matched with the third partition plate and a valve plate of a second butterfly valve, and the second water inlet flow channel and the second water outlet flow channel are extended into a fourth pipeline.
CN202221079714.2U 2022-05-07 2022-05-07 Vertical ball water separator Active CN217585491U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221079714.2U CN217585491U (en) 2022-05-07 2022-05-07 Vertical ball water separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221079714.2U CN217585491U (en) 2022-05-07 2022-05-07 Vertical ball water separator

Publications (1)

Publication Number Publication Date
CN217585491U true CN217585491U (en) 2022-10-14

Family

ID=83548825

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221079714.2U Active CN217585491U (en) 2022-05-07 2022-05-07 Vertical ball water separator

Country Status (1)

Country Link
CN (1) CN217585491U (en)

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