CN217573385U

CN217573385U - Disc insulator head end face glaze wiping arrangement

Info

Publication number: CN217573385U
Application number: CN202221229922.6U
Authority: CN
Inventors: 王林云; 丁鸿; 王磊; 沈村
Original assignee: Suzhou Electric Porcelain Factory Suqian Co ltd
Current assignee: Suzhou Electric Porcelain Factory Suqian Co ltd
Priority date: 2022-05-23
Filing date: 2022-05-23
Publication date: 2022-10-14
Anticipated expiration: 2032-05-23

Abstract

The utility model discloses a disc insulator head end face glaze wiping arrangement, including the swivel work head, be equipped with a plurality of glazing station on the swivel work head, the disc insulator is inverted on corresponding glazing station, and its head is located the below of swivel work head, be equipped with the support frame under one of them glazing station of swivel work head, be equipped with backup pad and waste water recovery groove on the support frame, be equipped with in the backup pad can with the cleaning piece of the inseparable laminating of porcelain clay blank head terminal surface, support frame one side is equipped with water spray mechanism, water spray mechanism includes water pump and spray pipe, the spray pipe is connected to the water pump, the delivery port of spray pipe is located the side top of cleaning the piece, waste water recovery groove is located the backup pad under. The utility model discloses an add in the below of glazing station and clean piece and water spray mechanism, utilize the piece of cleaning that is soaked with the clear water to wipe the glaze water of porcelain clay blank head terminal surface, reduced intensity of labour, improved production efficiency.

Description

Disc insulator head end face glaze wiping arrangement

Technical Field

The utility model belongs to the technical field of porcelain insulator, concretely relates to disk insulator head end overglaze wiping arrangement.

Background

The prior disc-shaped suspension porcelain insulator porcelain part is formed into a whole by a head part and an umbrella part connected with the head part. The porcelain is usually manufactured by a series of processes such as porcelain clay preparation, porcelain clay blank glaze distribution, high-temperature sintering and the like. The glaze spreading of the porcelain clay blank refers to an even glaze layer on the surface of the porcelain clay blank, in the prior art, a plurality of disc-shaped porcelain clay blanks are usually placed on a rotary worktable of an inner hole head glazing all-in-one machine for glazing in sequence, the head of the porcelain clay blank is downward when the porcelain clay blank enters a kiln for roasting, the head end face can be contacted with kiln furniture, if the head end face has residual glaze water, the sintering process can lead to the adhesion of the porcelain clay blank and the kiln furniture to cause damage, so the whole glaze of the porcelain clay blank is required to be finished, the glaze water on the outer end face of the head is cleaned up by manpower, the cleaning work is time-consuming and labor-consuming, and the production efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model discloses not enough to in the background art, a disk insulator head end cover glaze wiping arrangement is provided, through the utility model discloses can reduce intensity of labour, improve production efficiency.

In order to achieve the above object, the technical solution of the present invention is as follows:

the utility model provides a disc insulator head end face glaze wiping arrangement, includes the swivel work head, is equipped with a plurality of glazing station on the swivel work head, and the disc insulator is inverted on corresponding glazing station, and its head is located the below of swivel work head, its characterized in that: the rotary worktable is characterized in that a support frame is arranged under one of the glazing stations of the rotary worktable, a support plate and a wastewater recovery tank are arranged on the support frame, a cleaning block which can be tightly attached to the end face of the head of the porcelain clay blank is arranged on the support plate, a water spraying mechanism is arranged on one side of the support frame and comprises a water pump and a water spraying pipe, the water pump is connected with the water spraying pipe, a water outlet of the water spraying pipe is positioned above the side of the cleaning block, and the wastewater recovery tank is positioned under the support plate.

Preferably, the water spraying mechanism further comprises a water storage tank, the water storage tank is connected with a water pump, and a water filling port is formed in the water storage tank.

Preferably, the support frame is provided with infrared emitter and infrared receiver symmetrically, and infrared emitter, infrared receiver, water pump and the controller electric connection who sets up in support frame one side.

Preferably, the supporting plate is of a hollow structure.

Preferably, the periphery of the supporting plate is provided with a water baffle.

Preferably, the support frame is provided with an adjusting component for adjusting the height of the support plate.

Preferably, the adjusting component comprises a waist-shaped hole formed in the supporting frame, supporting blocks connected to two sides of the supporting plate and a bolt, and the bolt penetrates through the supporting blocks and the waist-shaped hole and fastens and connects the supporting blocks and the supporting frame.

Preferably, the wipes are made of sponge.

Preferably, a drain pipe is arranged below the wastewater recovery tank.

Compared with the prior art, the utility model discloses beneficial effect as follows:

(1) The utility model adopts the wiping block soaked with clear water to wipe off the glaze water on the end surface of the head of the porcelain clay blank by additionally arranging the wiping block and the water spraying mechanism below the glazing station, thereby reducing the labor intensity and improving the production efficiency;

(2) The height of the wiping block of the utility model can be freely adjusted according to the specification and size of the porcelain clay blank, so as to meet the use requirements of various products, and the application range is wide;

(3) The utility model discloses add infrared emitter and infrared receiver, the work of opening and close of the control water pump of being convenient for practices thrift the water source, reduction in production cost.

Drawings

Other features, objects and advantages of the invention will become more apparent from a reading of the following detailed description of non-limiting embodiments thereof, with reference to the accompanying drawings.

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic view of a partial cross-sectional structure of the present invention

In the figure: 1. the device comprises a rotary workbench, a glazing station, 3, a support frame, 4, a support plate, 5, a wastewater recovery tank, 6, a wiping block, 7, a water pump, 8, a water spray pipe, 9, a water storage tank, 10, a water filling port, 11, an infrared emitter, 12, an infrared receiver, 13, a controller, 14, a water baffle, 15, a waist-shaped hole, 16, a support block, 17, a bolt, 18, a drain pipe, 19 and a porcelain clay blank.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it is to be understood that the terms "middle", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.

As shown in figure 1, the wiping device for the end face glaze of the head of the disc-shaped insulator comprises a rotary workbench 1, a plurality of glazing stations 2 are arranged on the rotary workbench, the disc-shaped insulator is inversely arranged on the corresponding glazing stations, the head of the rotary worktable is positioned below the rotary worktable, a support frame 3 is arranged under one glazing station of the rotary worktable, a support plate 4 and a waste water recycling groove 5 are arranged on the support frame, a wiping block 6 which can be tightly attached to the end surface of the head of the porcelain clay blank is arranged on the support plate, the wiping block is made of sponge, the sponge block soaked with clear water wipes the glaze water on the end surface of the head of the porcelain clay blank completely, the subsequent glazing process is convenient, a water spraying mechanism is arranged on one side of the support frame, the water spraying mechanism comprises a water pump 7, a water spraying pipe 8 and a water storage tank, the water storage tank is connected with the water pump, the water pump is connected with the water spraying pipe, the water outlet of the water spraying pipe is positioned above the side of the wiping block, a water filling port 10 is arranged on the water storage tank, the support frame is symmetrically provided with an infrared emitter 11 and an infrared receiver 12, the infrared emitter, the infrared receiver and the water pump are electrically connected with a controller 13 arranged on one side of the support frame, the controller adopts a PLC controller, when the infrared emitter and the infrared receiver and the infrared emitter and the infrared receiver are positioned on the same straight line with the head of the porcelain clay blank on the glazing station, the infrared receiver can not receive the infrared rays and feeds back the information to the controller, the controller starts the water pump to work, the water spraying and washing are carried out on the wiping block, the intelligent control of the water spraying work is realized, the water source is saved, when in actual use, the water spraying pipe can be directly connected with the tap water pipe besides the water pump, and the electromagnetic valve is arranged on the spray pipe and is electrically connected with the PLC controller, and the electromagnetic valve is used for controlling the spray of the spray pipe.

Waste water recovery groove 5 is located the backup pad under, waste water recovery groove below is equipped with drain pipe 18, the recovery of the waste water of being convenient for is recycled, combine shown in fig. 2, the backup pad is hollow out construction, the waste water of being convenient for flows into in the waste water recovery groove, the periphery of backup pad is equipped with breakwater 14, avoid waste water outwards to splash, guarantee workshop ground environment, be equipped with the adjusting part who is used for adjusting the backup pad height on the support frame, when the specification size of porcelain clay blank changes, can be through the height of adjusting the backup pad, make the head terminal surface of wiping piece and porcelain clay blank laminate mutually, the adjusting part is including seting up waist type hole 15 on the support frame, connect in the supporting shoe 16 and the bolt 17 of backup pad both sides, the bolt runs through the supporting shoe, waist type hole carries out fastening connection supporting shoe and support frame, easy dismounting.

The utility model discloses the theory of operation as follows:

as shown in figures 1 and 2, a plurality of disc-shaped porcelain clay blanks 19 are sequentially placed on a glazing station 2 on a rotary workbench 1 of an inner hole head glazing all-in-one machine, when the disc-shaped porcelain clay blanks 19 subjected to glazing treatment pass through a wiping block 6, an infrared receiver 12 cannot receive infrared rays due to the separation of grids of the porcelain clay blanks 6, signals are fed back to a controller 13, the controller 13 starts a water pump 7 to work, a water spray pipe 8 sprays water to the wiping block 6, the wiping block 6 wipes the head end faces of the porcelain clay blanks 19 by using clear water to remove glaze water on the surfaces of the porcelain clay blanks, the labor intensity is reduced, the production efficiency is improved, waste water flows into a waste water recovery tank 5, the waste water is convenient to be recycled and treated in a centralized mode, and water resources are saved. When the specification size of the porcelain clay blank 19 changes, the upper surface of the wiping block 6 can be attached to the end face of the head of the porcelain clay blank 19 by adjusting the position of the bolt 17 in the waist-shaped hole 15, so as to meet the wiping requirement.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims

1. The utility model provides a disc insulator head end face glaze wiping arrangement, includes rotary worktable, is equipped with a plurality of glazing station on the rotary worktable, and disc insulator inverts on corresponding glazing station, and its head is located rotary worktable's below, its characterized in that: the rotary worktable is characterized in that a support frame is arranged under one of the glazing stations of the rotary worktable, a support plate and a wastewater recovery tank are arranged on the support frame, a cleaning block which can be tightly attached to the end face of the head of the porcelain clay blank is arranged on the support plate, a water spraying mechanism is arranged on one side of the support frame and comprises a water pump and a water spraying pipe, the water pump is connected with the water spraying pipe, a water outlet of the water spraying pipe is positioned above the side of the cleaning block, and the wastewater recovery tank is positioned under the support plate.

2. A disc insulator head end cover glaze wiping device as defined in claim 1, wherein: the water spraying mechanism further comprises a water storage tank, the water storage tank is connected with a water pump, and a water filling port is formed in the water storage tank.

3. A disc insulator head end cover glaze wiping device as defined in claim 1, wherein: the support frame is symmetrically provided with an infrared transmitter and an infrared receiver, and the infrared transmitter, the infrared receiver, the water pump and the controller arranged on one side of the support frame are electrically connected.

4. A disc insulator head end cover glaze wiping device as defined in claim 1, wherein: the supporting plate is of a hollow structure.

5. A disc insulator head end cover glaze wiping device as set forth in claim 4, wherein: and a water baffle is arranged at the periphery of the supporting plate.

6. A disc insulator head end cover glaze wiping device as set forth in claim 1, wherein: and the support frame is provided with an adjusting component for adjusting the height of the support plate.

7. The disc insulator head end cover glaze wiping device according to claim 6, wherein: the adjusting component comprises a waist-shaped hole formed in the supporting frame, supporting blocks connected to two sides of the supporting plate and a bolt, and the bolt penetrates through the supporting blocks and the waist-shaped hole and fastens and connects the supporting blocks and the supporting frame.

8. A disc insulator head end cover glaze wiping device as set forth in claim 1, wherein: the wiping block is made of sponge.

9. A disc insulator head end cover glaze wiping device as set forth in claim 1, wherein: and a drain pipe is arranged below the wastewater recovery tank.