CN217556169U

CN217556169U - Disc koji making equipment

Info

Publication number: CN217556169U
Application number: CN202221280517.7U
Authority: CN
Inventors: 王勇; 王勇辉; 俞春山
Original assignee: XINJIANG XIAOCHU FOOD CO Ltd
Current assignee: XINJIANG XIAOCHU FOOD CO Ltd
Priority date: 2022-05-24
Filing date: 2022-05-24
Publication date: 2022-10-11
Anticipated expiration: 2032-05-24

Abstract

The utility model relates to a technical field of bent device, specifically a disc bent equipment that makes, it includes the box and rotates the carousel of connection inside the box, the center of box is provided with the center support, still be provided with between carousel and the box and be used for driving carousel pivoted drive arrangement, a plurality of vents have been seted up on the box, the outside of vent is connected with air pipe, air pipe is connected with the air-blast device, and be equipped with the moisturizing device in the air pipe, the moisturizing device includes the water pump, the water pipe subassembly that links to each other with the water pump and install a plurality of shower nozzles on the water pipe subassembly, the shower nozzle sets up towards the vent. The water replenishing device pressurizes water through the water pump, the water can be sprayed towards the vent through the spray head, sprayed water mist enters the box body through the vent under the driving of airflow blown by the air blowing device, and the water mist can rapidly spread all over the positions in the box body along with the movement of the airflow, so that the water replenishing can be quicker and more uniform.

Description

Disc koji making equipment

Technical Field

The utility model relates to a koji making device's technical field specifically is a disc koji making equipment.

Background

In the production process of industries such as soy sauce, wine brewing and the like, starter propagation is an important process link. The quality of koji making directly affects the quality of the final product. In the prior art, a disc koji making machine is often adopted as koji making equipment in the industries.

In the process of making the koji, the control of the moisture and the temperature directly influences the enzyme activity of the product, and if the moisture is not supplemented in time, the koji burning or the too low moisture can be caused, so that the enzyme activity is reduced, and the later fermentation and the yield are influenced. In the existing disc koji making equipment, water is often directly sprayed or dripped into the disc, but the water adding mode is not uniform, so that the fermentation is not uniform, the integral water adding quantity is difficult to control, and the fermentation quality is not ideal.

Disclosure of Invention

The utility model discloses the technical problem that will solve is: the utility model provides a koji making disc equipment to solve the unable even stable condition of moisturizing of current koji making disc equipment.

The utility model adopts the technical proposal that: the utility model provides a bent equipment of disc system, it includes the box and rotates to be connected the inside carousel of box, the center of box is provided with the center and supports, the carousel with still be provided with between the box and be used for driving carousel pivoted drive arrangement, a plurality of vents have been seted up on the box, the outside of vent is connected with air pipe, air pipe is connected with the air-blast device, just be equipped with the moisturizing device in the air pipe, the moisturizing device include the water pump, with the water pipe subassembly that the water pump links to each other and install a plurality of shower nozzles on the water pipe subassembly, the shower nozzle orientation the vent sets up.

The utility model discloses a bent equipment of disc system compares with prior art and has following advantage:

1. the water replenishing device pressurizes water through the water pump, the water can be sprayed towards the vent through the spray head, sprayed water mist enters the box body through the vent under the driving of airflow blown by the air blowing device, and the water mist can rapidly spread all over the positions in the box body along with the movement of the airflow, so that the water replenishing can be quicker and more uniform.

2. Water mist is sprayed out through the plurality of nozzles simultaneously, so that the water replenishing efficiency is improved, the water mist can be distributed in the air flow more uniformly, and the uniformity of water replenishing is further improved.

Preferably, a plurality of heating pipes are further arranged between the water supplementing device and the ventilation opening.

The heating pipe is arranged to heat air flow entering from the ventilation opening on one hand, so that the temperature inside the box body is adjusted, the temperature inside the box body can be more uniform, the temperature difference inside the box body is reduced, on the other hand, the heating pipe is arranged between the water supplementing device and the ventilation opening, water mist can also be heated when water is supplemented, the influence of the water mist on the temperature inside the box body due to the fact that the temperature is too low can be prevented, and the efficiency and the quality of the koji making process are improved.

Preferably, the water pipe assembly comprises an inner pipe and an outer pipe which are communicated with each other, the inner pipe and the outer pipe are combined to form a shape like a Chinese character 'hui', and two ends of the spray head are respectively communicated with the inner pipe and the outer pipe.

The inner pipe and the outer pipe are respectively connected with the water inlet pipe and the water outlet pipe and are connected with the water outlet pipe and the water pump through the water inlet pipe, the two ends of the spray head are respectively connected onto the inner pipe and the outer pipe, so that the water pressure at the two ends of all the spray heads can be more uniform, the sprayed water mist is more uniform, the water supplementing efficiency is improved, and the heating effect of the water mist can be more uniform and stable.

Preferably, the box outside still is provided with the display screen, the inside a plurality of sensors that still are provided with of box, the sensor orientation the carousel sets up, the sensor with be connected with control system between the display screen electricity.

The setting of sensor can monitor the temperature and humidity in the box to show the data of temperature and humidity through the display screen, so that control moisturizing device and heating pipe according to the temperature and humidity in the box, adjust the temperature and humidity in the box, so that improve the enzyme activity, make the fermentation effect in later stage more excellent.

Preferably, the heating pipe and the water pump are electrically connected with the control system.

The heating pipe and the water pump are connected with the control system, automatic control can be carried out on the heating pipe and the water pump through the control system, and the adjusting efficiency and the adjusting stability of the temperature and the humidity in the box body are improved.

Preferably, still be provided with in the box and spread the material device, spread the material device and include the edge the radial stand material axis of rotation that sets up of carousel, the both ends of spreading the material axis of rotation rotate respectively connect in the lateral wall of box and on the center support, the spiral arrangement has the blade that is used for pushing away the material in the stand material axis of rotation.

The spreading device pushes the materials on the rotary table through the blades which continuously rotate along with the spreading rotating shaft, so that the materials can be uniformly spread on the disc, the materials are in more uniform contact with air and water, and the starter propagation efficiency and the starter propagation effect are further improved; the material spreading device is arranged between the side wall of the box body and the central support, so that the position of the material spreading device is fixed, the lower rotary table continuously rotates, the material falling on the rotary table can be driven to sequentially pass through the material spreading device, and the material can be spread more uniformly.

Preferably, a material turning device is further arranged in the box body and comprises a material turning rotating shaft arranged along the radial direction of the turntable, two ends of the material turning rotating shaft are respectively connected to the side wall of the box body and the central support in a rotating mode, and a plurality of material turning plates which are arranged in a staggered mode are arranged on the material turning rotating shaft.

The material turning device drives the material turning plate to rotate through the rotating shaft, so that the material below the material turning plate is turned, the contact efficiency of the material with air and water vapor is further improved, and the yeast making efficiency and the yeast making effect are further improved; install the turning device between box lateral wall and center support simultaneously for turning device rigidity is motionless, and the below carousel continuously rotates, can drive the material that falls on the carousel and loop through the turning device, makes all materials can both be even accept the effect of turning device.

Preferably, a feeding device is further arranged in the box body and comprises a feeding frame and a conveying belt mechanism arranged on the feeding frame.

Can be high-efficient and stable carry the material to the box in through conveyor belt mechanism, and throw the work that the material frame can be safe and stable to conveyor belt mechanism can be fixed to conveyor belt mechanism.

Preferably, the feeding device further comprises a feeding guide rail fixed in the box body, and the feeding frame is connected with a roller assembly matched with the feeding guide rail and a driving mechanism for pushing the feeding frame to move.

The feeding frame is connected to the feeding guide rail through the roller assemblies, so that the feeding frame can move along the feeding guide rail, the conveying belt mechanism can reciprocate along the feeding guide rail under the driving action of the driving mechanism, and then materials entering the box body can be spread on the rotary table, so that the spreading efficiency of a follow-up spreading device is improved, and the efficiency of the whole koji making process is also improved.

Drawings

Fig. 1 is a schematic perspective view of a disc koji-making apparatus of embodiment 1 of the present invention.

Fig. 2 is a schematic front view of embodiment 1 of the koji making disc apparatus of the present invention.

FIG. 3 isbase:Sub>A schematic cross-sectional view taken along line A-A in FIG. 2.

Fig. 4 is a schematic top view of embodiment 1 of the koji making apparatus according to the present invention.

Fig. 5 is a schematic perspective view of embodiment 2 of the koji making apparatus with a disc according to the present invention.

Fig. 6 is a partially enlarged view of the region "B" in fig. 5.

The device comprises a box body 10, a central support 11, a ventilation opening 12, a turntable 20, a ventilation pipeline 30, a heating pipe 31, a spray head 41, an inner pipe 42, an outer pipe 43, a sensor 50, a spreading device 60, a spreading rotating shaft 61, blades 62, a turning device 70, a turning rotating shaft 71, a spreading plate 72, a feeding device 80, a feeding frame 81, a conveyor belt mechanism 82, a feeding guide rail 83 and a roller assembly 84.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the following detailed description.

Example 1:

according to the attached fig. 1-4 of the specification, the utility model provides a bent equipment of disc system, it includes box 10 and carousel 20, center department at box 10 sets up oily center support 11, center support 11 extends to inside the box 10 from the top of box 10, carousel 20 rotates to be connected on the bottom surface of center support 11, still install below carousel 20 and be used for driving carousel 20 and carry out pivoted drive arrangement, a plurality of vent 12 has been seted up on the lateral wall of box 10, air pipe 30 is still installed in the outside of vent 12, in this embodiment, three vent 12 has been seted up on the lateral wall of box 10, wherein still install the moisturizing device in air pipe 30's inboard, the moisturizing device is including installing the water pump in the box 10 outside, the water pipe assembly that is linked together with the water pump and install shower nozzle 41 on the water pipe assembly, shower nozzle 41 installs towards vent 12.

A plurality of heating pipes 31 are fixedly arranged between the ventilation opening 12 and the spray head 41, and in the embodiment, the heating pipes 31 are electric heating pipes 31; meanwhile, a beam is fixedly installed between the central support 11 and the side wall of the box body 10, three sensors 50 are fixedly installed on the beam, wherein two sensors 50 located on two sides are pt100 temperature sensors 50, the temperature in the box body 10 can be more uniformly monitored through the two temperature sensors 50, the sensor 50 located in the middle of the two temperature sensors 50 is a humidity sensor 50, the humidity data in the box body 10 can be clearly mastered, a display screen is also installed on the outer side wall of the box body 10 and electrically connected with a control system, the temperature sensors 50 and the humidity sensor 50 are both electrically connected with the control system, and the heating pipe 31 and the water pump are also electrically connected with the control system; in this embodiment, control system is the PLC controller, can show temperature data and humidity data on the display screen through control system, supplies operating personnel to observe, also can control heating pipe 31 and water pump simultaneously according to temperature data and humidity data, and then adjusts the temperature and the humidity in the box 10, makes the enzyme activity obtain promoting.

In this embodiment, the water pipe assembly is composed of an inner pipe 42 and an outer pipe 43 which are annularly installed, and both sides of the inner pipe 42 and the outer pipe 43 are communicated with each other, wherein the inner pipe 42 and the outer pipe 43 are respectively connected with a water inlet pipe and a water outlet pipe, and are connected with a water pump through the water inlet pipe and the water outlet pipe, by making the water pressure in the inner pipe 42 and the outer pipe 43 more uniform, and meanwhile, both ends of each sprayer 41 are respectively communicated with the inner pipe 42 and the outer pipe 43, so that the water pressure of each sprayer 41 is basically the same, the efficiency of water spraying and the consistency of water spraying are improved, the sprayed water mist is more uniform, in this embodiment, sixteen sprayers 41 are installed altogether, the water mist is uniformly distributed along the inner pipe 42 and the outer pipe 43, and further, the sprayed water mist is also made to be more uniform and finer, and the water replenishing effect is improved.

A material spreading device 60 and a material turning device 70 are further installed in the box body 10, wherein the material spreading device 60 includes a material spreading rotating shaft 61 arranged along the radial direction of the turntable 20, two ends of the material spreading rotating shaft 61 are respectively connected to the side wall of the box body 10 and the central support 11 through bearing seats in a rotating manner, blades 62 for pushing material are further arranged on the material spreading rotating shaft 61 in a spiral manner, in the embodiment, the material spreading rotating shaft 61 is connected with a material spreading drive for driving the material spreading rotating shaft to rotate, and the material spreading rotating shaft 61 and the blades 62 are driven by the material spreading drive to rotate so as to push the material passing through the material spreading device 60 towards the inner side of the turntable 20, so that the material is spread on the turntable 20; meanwhile, the reverse rotation of the spreading drive can also push the materials to the outer side of the turntable 20, so that the materials can be used for discharging.

And turn-down rig 70 and spreading device 60 symmetrical arrangement in this embodiment, turn-down rig 70 includes the turn-down axis of rotation 71 along the radial setting of carousel 20, wherein the both ends of turn-down axis of rotation 71 rotate the connection respectively through the bearing frame on the lateral wall of box 10 and center support 11, eight material turning plates have been arranged on the turn-down axis of rotation 71, wherein adjacent material turning plate sets up crisscross each other, simultaneously material turning axis of rotation 71 still is connected with the stirring drive, the stirring drive can drive material turning axis of rotation 71 and material turning plate and rotate, thereby turn over the material in the box 10, improve its enzyme vitality.

The working principle is as follows: the rotary table 20 is driven by the driving device to continuously rotate, materials falling on the rotary table 20 rotate along with the rotary table 20, when the materials pass through the material spreading device 60, the materials are shifted by the blades 62 which continuously rotate, and are further spread on the rotary table 20, when the materials continuously rotate to the material turning device 70 along with the rotary table 20, the materials continuously rotate along with the material turning rotating shaft 71 are turned over, so that the materials below are turned over to the upper side, in the process of making the koji, the sensor 50 continuously monitors the temperature and the humidity in the box body 10 and displays the temperature and the humidity on the display screen on the outer side in real time, meanwhile, if the humidity in the box body 10 is too low, the control system drives the water pump to pass through, so that the water is changed into water mist through the spray nozzle 41 and is sprayed into the ventilation opening 30, the water mist can pass through the air flow in the ventilation pipe 30 and enter the box body 10, the humidity in the box body 10 is improved, if the temperature in the box body 10 is too low, the control system starts the heating pipe 31 to heat the water mist and the air flow entering the ventilation opening 12, so as to improve the temperature in the box body 10, the temperature and the humidity in the box body 10 is kept in a certain range, and the temperature of the box body 10 is improved, and the enzyme activity of the box body 10 is improved.

Example 2:

as shown in fig. 5 to 6 of the specification, the difference between this embodiment and embodiment 1 is that a feeding device 80 is further installed in the box 10, wherein a feeding port is further opened on the box 10, and the feeding device 80 enters the inside of the box 10 through the feeding port, wherein the feeding device 80 includes a feeding frame 81, a conveyor mechanism 82 installed on the feeding frame 81, and a feeding rail 83 fixedly installed on the box 10, a roller assembly 84 connected to the feeding rail 83 in a rolling manner is provided at the bottom of the feeding frame 81, so that the feeding frame 81 can move along the feeding rail 83, and a driving mechanism for driving the feeding frame 81 to move is further installed on the feeding frame 81, and in this embodiment, the driving mechanism employs a ball screw pair, and can drive the feeding frame 81 to perform a reciprocating linear motion.

Its theory of operation is, the material that transports in the orientation box 10 that conveyor belt mechanism 82 lasts, and actuating mechanism drives simultaneously and throws work or material rest 81 and carry out reciprocating linear motion along throwing material guide rail 83, and then makes spreading that the material can be more even on carousel 20 to subsequent shakeout material work has improved shakeout material efficiency, also can make the material more even of being spread out, further improves the enzyme vitality.

It should be noted that the upper end cap of the housing 10 is hidden in the drawings for the sake of clear expression, and directional terms mentioned in the present invention, such as "upper", "lower", "left", "right", etc., are only used for better, clearer illustration and understanding of the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

While the above is directed to the preferred embodiment of the present invention, it is not intended that it be limited, except as by the appended claims. The present invention is not limited to the above embodiments, and the specific structure thereof allows for changes, all the changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.

Claims

1. The utility model provides a bent equipment of disc system, it includes the box and rotates to be connected the inside carousel of box, the center of box is provided with the center and supports, the carousel with still be provided with between the box and be used for driving carousel pivoted drive arrangement, a serial communication port, a plurality of vents have been seted up on the box, the outside of vent is connected with air pipe, air pipe is connected with the air-blast device, just be equipped with the moisturizing device in the air pipe, the moisturizing device include the water pump, with the water pipe subassembly that the water pump links to each other and install a plurality of shower nozzles on the water pipe subassembly, the shower nozzle orientation the vent sets up.

2. A koji making apparatus according to claim 1, wherein a plurality of heating pipes are further provided between said water replenishing means and said ventilation opening.

3. A koji making apparatus according to claim 2, wherein the water pipe assembly comprises an inner pipe and an outer pipe which are communicated with each other, the inner pipe and the outer pipe are combined to form a shape of a Chinese character 'hui', and both ends of the nozzle are communicated with the inner pipe and the outer pipe respectively.

4. A disc koji-making apparatus according to claim 2, wherein a display screen is further provided outside the casing, a plurality of sensors are further provided inside the casing, the sensors are disposed towards the turntable, and a control system is electrically connected between the sensors and the display screen.

5. A koji making apparatus according to claim 4, wherein the heating pipe and the water pump are electrically connected to the control system.

6. A disc koji-making apparatus according to claim 5, wherein a material spreading device is further provided in the casing, the material spreading device comprises a material spreading rotating shaft disposed along the radial direction of the turntable, both ends of the material spreading rotating shaft are respectively rotatably connected to the side wall of the casing and the central support, and blades for pushing material are spirally disposed on the material spreading rotating shaft.

7. A koji making disc apparatus according to claim 6, wherein a turning device is further disposed in the box, the turning device comprises a turning rotating shaft disposed along the radial direction of the turntable, both ends of the turning rotating shaft are rotatably connected to the side wall of the box and the central support, respectively, and a plurality of staggered turning plates are disposed on the turning rotating shaft.

8. A koji making disc apparatus according to claim 7, wherein a feeding means is further provided in the casing, the feeding means comprising a feeding frame and a conveyor mechanism mounted on the feeding frame.

9. A koji making disc apparatus according to claim 8, wherein the feeding device further comprises a feeding guide rail fixed in the box, and the feeding frame is connected with a roller assembly matched with the feeding guide rail and a driving mechanism for driving the feeding frame to move.