CN217552963U

CN217552963U - Coil intelligent equipment of moulding plastics

Info

Publication number: CN217552963U
Application number: CN202221131206.4U
Authority: CN
Inventors: 黄勇光
Original assignee: Foshan Aike Robot Technology Co ltd
Current assignee: Foshan Aike Robot Technology Co ltd
Priority date: 2022-05-11
Filing date: 2022-05-11
Publication date: 2022-10-11
Anticipated expiration: 2032-05-11

Abstract

The utility model provides a coil injection molding intelligent device, which comprises a frame, a conveying assembly for conveying coils, a material taking manipulator, a punching assembly, a turnover manipulator and a baking assembly; according to the oven, the oven end cover which is movably matched with the oven box body to close and open is arranged at the upper end of the oven box body, when a coil is placed into an inner cavity of the oven box body, the oven end cover is in an open position, and after the coil is placed, the oven end cover is closed, so that the oven box body is in a closed environment, and the baking efficiency of the coil is improved; in addition, the coil is placed on the lifting plate located in the inner cavity of the oven box body, the lifting plate is connected with the inner cavity of the oven box body in a lifting and sliding mode, the outer edge of the lifting plate is always attached to the inner wall of the oven box body in the lifting and falling process, the bottom end of the lifting plate and the inner wall of the oven box body form a cavity which is close to the cavity and closed all the time, heat loss is reduced, and heating efficiency of the oven box body for baking the coil is improved.

Description

Coil intelligent equipment of moulding plastics

Technical Field

The utility model relates to a coil processing equipment technical field moulds plastics, concretely relates to coil smart machine of moulding plastics.

Background

In some special use occasions (such as wet and oil use environments), the outer surface of the electromagnetic coil needs to be subjected to injection molding and cladding to form an injection molding coil, so that the use performance of the electromagnetic coil is ensured. The injection molding electromagnetic coil is used for baking and heating the coil before injection molding of the coil in order to increase the fusion degree of the coil during injection molding and improve the quality of the coil product. The existing injection molding coil has the defects of long heating period and low heating efficiency in the baking manufacturing process.

Disclosure of Invention

To the defect that exists among the prior art, the utility model aims to provide a toast efficient coil smart machine of moulding plastics.

In order to achieve the above object, the utility model adopts the following technical scheme:

the utility model provides a coil smart machine of moulding plastics, the coil smart machine of moulding plastics includes the frame, is used for the conveying assembly of coil, gets material manipulator, die-cut subassembly, turnover manipulator and toasts the subassembly, conveying assembly sets up frame one side, get material manipulator, die-cut subassembly, turnover manipulator and toast the unit mount and be in the frame, get material manipulator respectively with die-cut subassembly cooperatees with toasting the subassembly for shift coil, the turnover manipulator with conveying assembly cooperatees for getting and putting the coil, toast the subassembly and include oven box, heater, lifter plate, oven end cover, coil positioning mechanism and actuating mechanism, the oven box is upper end open-ended box structure, the lifter plate level sets up in the oven box inner chamber, the lifter plate with actuating mechanism links to each other, is used for the drive the lifter plate along the lift of oven box inner chamber goes up and down to remove, coil positioning mechanism installs lifter plate top end face, the heater is installed the oven box outside, it is right to be used for oven box inner chamber heats, the oven end cover is through the coupling mechanism movable mounting that is provided with oven box top end, it is right to realize the oven box inner chamber is closed or open.

Furthermore, the outward flange all around of lifter plate with the inner wall of oven box laminates mutually, the lifter plate with the inner wall of oven box constitutes sliding connection.

Further, coil positioning mechanism includes locating pin and support step, the locating pin is used for the hole looks clamping fit with the coil, the top of supporting the step is provided with a pair of step portion, and is a pair of step portion is used for supporting a pair of pin of placing on the coil.

Further, coupling mechanism is including setting up respectively a pair of coupling assembling of the relative both sides of oven end cover, each coupling assembling includes cylinder and a pair of connecting rod, cylinder fixed mounting is in the frame, it is a pair of the one end of connecting rod is articulated respectively to be installed the both ends of oven end cover one side, one of them the other end of connecting rod is articulated to be installed in the frame, another the other end of connecting rod with the piston rod of cylinder is articulated to link to each other.

Furthermore, a pair of sliding grooves is formed in the end face of the rack, and the connecting rod is slidably mounted in the sliding grooves.

The utility model has the advantages that: according to the coil injection molding intelligent equipment, the oven end cover which is movably matched with the oven box body to close and open is arranged at the upper end of the oven box body, when the coil is placed into an inner cavity of the oven box body, the oven end cover is at an opening position, and after the coil is placed, the oven end cover is closed, so that the oven box body is in a closed environment, and the baking efficiency of the coil is improved; in addition, the coil is placed on the lifting plate located in the inner cavity of the oven box body, the lifting plate is connected with the inner cavity of the oven box body in a lifting and sliding mode, the outer edge of the lifting plate is always attached to the inner wall of the oven box body in the lifting and falling process, the bottom end of the lifting plate and the inner wall of the oven box body are always close to a closed cavity, heat loss is reduced, and heating efficiency of the oven box body for baking the coil is improved.

Drawings

Fig. 1 is a schematic perspective view of a coil injection molding intelligent device (including an injection molding machine) in an embodiment of the present application.

Fig. 2 is a schematic perspective view of another angle direction of the coil injection molding intelligent device in the embodiment of the present application.

Fig. 3 is a schematic perspective view of another angle direction of the coil injection molding intelligent device in the embodiment of the application.

Fig. 4 is a schematic perspective view of another angle direction of the coil injection molding intelligent device in the embodiment of the present application.

Fig. 5 is a partially enlarged structural diagram of a portion a in fig. 4.

Fig. 6 is an exploded view of the finger cylinder assembly in the embodiment of the present application.

Fig. 7 is a schematic view of a part of the enlarged structure at B in fig. 3.

Fig. 8 is a schematic view of the baking assembly mounted on the frame in the embodiment of the present application.

Fig. 9 is a partially enlarged structural view of a portion C in fig. 8.

Fig. 10 is a perspective view of an oven assembly in an embodiment of the present application.

Figure 11 is a schematic view of the internal structure of the grill assembly in an embodiment of the present application (with one side cover of the grill housing removed).

Fig. 12 is a schematic view showing a state in which a coil is placed on a coil positioning mechanism in the embodiment of the present application.

In the figure:

100-coil injection molding intelligent equipment, 200-injection molding machine, 300-finished coil, 301-pin, 1-conveying assembly, 2-frame, 21-chute, 3-turnover manipulator, 4-material taking manipulator, 41-connecting plate, 42-finger cylinder, 43-clamping jaw, 5-baking assembly, 51-baking oven box body, 511-inner cavity, 52-heater, 53-lifting plate, 54-baking oven end cover, 55-coil positioning mechanism, 551-positioning pin, 552-supporting step, 5521-step part, 56-connecting assembly, 561-cylinder, 562-connecting rod and 57-driving mechanism.

Detailed Description

The present invention will be described in further detail with reference to the drawings and the following detailed description.

Referring to fig. 1 to 4, the present embodiment provides a coil injection molding intelligent apparatus 100 which can be used in cooperation with an injection molding machine 200 for coil injection molding. The intelligent coil injection molding device 100 in the embodiment comprises a rack 2, a conveying assembly 1 for conveying coils, a material taking manipulator 4, a punching assembly, a turnover manipulator 3 and a baking assembly 5. The conveying assembly 1 is arranged on one side of the rack 2 and is used for conveying coils to be subjected to injection molding treatment. The material taking manipulator 4, the punching assembly, the turnover manipulator 3 and the baking assembly 5 are arranged on the frame 2.

In this embodiment, the transferring robot 3 is mounted on the frame 2, and the transferring robot 3 is engaged with the conveying assembly 1 for taking out the coil from the conveying assembly 1 and putting it into the subsequent baking assembly 5, which performs a transferring function. In the present embodiment, the function of the epicyclic manipulator 3 is only that of the coils, as shown in conjunction with figures 6 and 7, it being understood that the epicyclic manipulator 3 may employ existing manipulator arm technology to effect the epicyclic of the coils. In this embodiment, a pair of finger cylinder is installed through the bottom at robotic arm to turnover manipulator 3, during the coil turnover, the clamping jaw on the finger cylinder stretches into in the hole of coil, the clamping jaw stretches into the back that targets in place, the outside extension of a pair of clamping jaw of finger cylinder drive, make the clamping jaw internal stay in the hole of coil, thereby make the clamping jaw chucking support in the hole of coil, the coil is difficult for coming off from the clamping jaw, robotic arm rotates afterwards, realize the transfer to the coil, standby manipulator moves behind appointed station, finger cylinder drive clamping jaw shrink, the clamping jaw is taken out from the hole of coil, accomplish according to a transfer work of coil.

Referring to fig. 8-11 in combination, in the present embodiment, grilling component 5 includes a grill housing 51, a heater 52, a lift plate 53, a grill cover 54, a coil positioning mechanism 55, and a drive mechanism 57. Oven box 51 fixed mounting is on frame 2, the upper end of oven box 51 is the opening, oven end cover 54 is on oven box 51's top through the coupling mechanism movable mounting that is provided with, oven end cover 54 forms closed and open connection structure with oven box 51's top, removal through coupling mechanism promptly, oven end cover 54 can be closed to be installed on oven box 51's top, the realization is to oven box 51's inner chamber 511 closure, oven end cover 54 also can keep away from oven box 51's top, the realization is to oven box 51's opening.

The driving mechanism 57 is fixedly connected to the lifting plate 53 for driving the lifting plate 53 to move up and down in the cavity 511 of the oven housing 51. In some embodiments, the driving mechanism 57 is a cylinder fixed at the bottom end of the oven housing 51, and a piston rod of the cylinder is fixedly connected to the bottom end surface of the lifting plate 53. The piston rod of the cylinder passes through the bottom end of the oven body 51 and extends into the inner cavity 511 of the oven body 51 to be fixedly connected with the lifting plate 53, and a linear bearing and a corresponding heat-resistant sealing ring are arranged between the piston rod and the bottom end of the oven body 51.

When transferring the coil into the inner cavity of oven box 51 by turnover manipulator 3, oven end cover 54 is opened, driving mechanism 57 drives lifting plate 53 to rise, after lifting plate 53 rises to the right position, turnover manipulator 3 puts the coil into coil positioning mechanism 55 on the top end face of lifting plate 53, after the coil is put, driving mechanism 57 drives lifting plate 53 to fall, and oven end cover 54 moves to the top end of oven box 51 at the same time, realizes the inner cavity of oven box 51 to be sealed, cooperates the baking operation of the coil.

Referring to fig. 12 in combination, a coil positioning mechanism 55 is mounted on the top end surface of the lifting plate 53, and the coil positioning mechanism 55 is used for positioning the coil. In the present embodiment, the coil positioning mechanism 55 includes a positioning pin 551 and a supporting step 552, the positioning pin 551 is vertically and fixedly installed on the top end surface of the lifting plate 53, the positioning pin 551 is used for being in a tight fit with an inner hole of the coil, the supporting step 552 is adjacently arranged on one side of the positioning pin 551, the top end of the supporting step 552 is provided with a pair of steps 5521, and the pair of steps 5521 is used for supporting the pair of pins 301 on which the coil is placed. In this embodiment, the coil positioning mechanism 55 is provided with four sets of positioning pins 551 for placing four sets of coils at a time for heating and baking. It is understood that the number of the positioning pins 551 can be flexibly set, and is not limited.

In this embodiment, heater 52 is fixedly installed at one side of the outer side of the oven housing, and heater 52 is used for heating the inner cavity of the oven housing, so as to bake the coil on lifting plate 53 located in the inner cavity of the oven housing. To improve the heating efficiency, the heater 52 is used to heat the inner cavity area of the oven housing 51 below the elevating plate 53. Because the outer edge of the lifting plate 53 is always kept in contact with the inner wall of the oven body 51 in the lifting and lowering process of the lifting plate 53, the inner cavity of the oven body 51 below the lifting plate 53 is in a nearly closed cavity structure, so that the heat loss inside the inner cavity is small (compared with the structure of the inner cavity of the oven body with an open upper end), and the baking efficiency of the coil can be improved.

Referring to fig. 10 and 11 in combination, the connecting mechanism in this embodiment includes a pair of connecting assemblies 56 respectively disposed on two opposite sides of the oven end cover 54, each connecting assembly 56 includes a cylinder 561 and a pair of connecting rods 562, the cylinder 561 is fixedly mounted on the frame 2, one end of each connecting rod 562 is hinged to two ends of one side of the oven end cover 54, the other end of one connecting rod 562 is hinged to the frame 2, and the other end of the other connecting rod 562 is hinged to a piston rod of the cylinder 561.

When oven end cover 54 moves, the piston rod of cylinder 561 moves in a telescopic manner, so as to drive connecting rod 562 to move back and forth, thereby realizing the closing and opening actions of oven end cover 54 and the top end of oven box 51. Referring to fig. 8 and 9 in combination, in order to facilitate the movement of the link 562, a pair of slide grooves 21 are provided on the end surface of the frame 2, and the link 562 is slidably mounted in the slide grooves 21.

In this embodiment, after the coil in oven housing 51 completes the baking operation, oven cover 54 is opened, driving mechanism 57 drives lift plate 53 to rise, and when lift plate 53 rises to the proper position, pickup robot 4 operates to pick up the coil on lift plate 53 and transfer the picked-up coil to injection molding machine 200. And the coil subjected to injection molding in the injection molding machine 200 is taken out by the material taking manipulator 4 and transferred to a punching assembly, and the punching assembly performs cutting operation on the injection molded coil and cuts a water gap generated in the coil injection molding process. And the coil after being cut off is transferred through the material taking manipulator 4, and the subsequent detection and discharging work is completed.

Referring to fig. 4 to 6 in combination, in some embodiments, the bottom end of the material taking manipulator 4 is horizontally provided with a connecting plate, two ends of the connecting plate are respectively provided with a finger cylinder, and the finger cylinder on the material taking manipulator 4 works on the same principle as the finger cylinder in the turnover manipulator 3, and therefore, the description is not repeated here. In order to improve the working efficiency, the material taking manipulator 4 is provided with finger cylinders at two ends, the finger cylinder at one end is used for taking out the finished coil 300 after injection molding, and the finger cylinder at the other end is used for feeding the coil which is baked in the oven box into the injection molding machine 200. After baking is accomplished to a batch coil in the oven box, the in-process of moulding plastics is got and is sent into injection molding machine 200 to the coil clamp that accomplishes the baking to the finger cylinder of 4 one ends of reclaimer manipulator, reclaimer manipulator 4 rotates 180 degrees, make the finger cylinder of the 4 other ends of reclaimer manipulator to take out the finished product coil 300 of accomplishing moulding plastics in injection molding machine 200, and rotate 180 degrees once more, make the finger cylinder of pressing from both sides the coil that has accomplished the baking enter into injection molding machine 200, send the coil into injection molding machine 200 and bake, the finished product coil 300 of the completion processing of moulding plastics that the finger cylinder of the other end will press from both sides simultaneously and get is sent into die-cut subassembly and handle.

It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The utility model provides a coil smart machine of moulding plastics, a serial communication port, the coil smart machine of moulding plastics includes the frame, is used for conveying the conveying subassembly of coil, gets material manipulator, die-cut subassembly, turnover manipulator and toasts the subassembly, conveying component sets up frame one side, it installs to get material manipulator, die-cut subassembly, turnover manipulator and toast the unit mount in the frame, get material manipulator respectively with die-cut subassembly cooperatees with toasting the subassembly for shift coil, the turnover manipulator with conveying component cooperatees for getting the coil, it includes oven box, heater, lifter plate, oven end cover, coil positioning mechanism and actuating mechanism to toast the subassembly, the oven box is upper end open-ended box structure, the lifter plate level sets up in the oven box inner chamber, the lifter plate with actuating mechanism links to each other, is used for the drive the lifter plate along the lift of oven box inner chamber goes up and down to remove, coil positioning mechanism installs lifter plate top end face, the heater is installed the oven box outside, be used for right the oven box inner chamber heats, the oven end cover is through the connecting mechanism movable mounting that is provided with the oven box top, it is right to realize the inner chamber of oven box is closed or open.

2. The intelligent coil injection molding device according to claim 1, wherein the peripheral outer edge of the lifting plate is attached to the inner wall of the oven box body, and the lifting plate is connected with the inner wall of the oven box body in a sliding manner.

3. The intelligent coil injection molding device according to claim 1 or 2, wherein the coil positioning mechanism comprises a positioning pin and a supporting step, the positioning pin is used for being in clamping fit with an inner hole of the coil, a pair of steps is arranged at the top end of the supporting step, and the pair of steps is used for supporting and placing a pair of pins on the coil.

4. The intelligent coil injection molding device according to claim 1, wherein the connecting mechanism includes a pair of connecting assemblies respectively disposed on opposite sides of the oven end cover, each of the connecting assemblies includes a cylinder and a pair of connecting rods, the cylinder is fixedly mounted on the frame, one end of each of the pair of connecting rods is respectively hinged to two ends of one side of the oven end cover, the other end of one of the connecting rods is hinged to the frame, and the other end of the other connecting rod is hinged to the piston rod of the cylinder.

5. A coil injection molding intelligent device according to claim 4, wherein a pair of sliding grooves are formed in the end face of the rack, and the connecting rod is slidably mounted in the sliding grooves.