CN217544241U - Cooling device for enameled wire production - Google Patents
Cooling device for enameled wire production Download PDFInfo
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- CN217544241U CN217544241U CN202221046934.5U CN202221046934U CN217544241U CN 217544241 U CN217544241 U CN 217544241U CN 202221046934 U CN202221046934 U CN 202221046934U CN 217544241 U CN217544241 U CN 217544241U
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Abstract
The utility model discloses a cooling device for enameled wire production, which comprises a box body, a guide wheel unit, cooling liquid, a wire outlet pipe and an enameled wire; the box body is internally provided with an air cooling unit and an air injection unit; an air inlet unit is arranged at the side of the box body; the left side of the box body is provided with a wire inlet cavity, and one side of the box body is provided with a circulating water pipe; the air cooling unit comprises a cooling air generating unit and an air jet plate; the air injection unit comprises an air compressor and an air injection plate; an air outlet with a dustproof screen is arranged on the left side of the box body. The utility model discloses a separate into air-cooled room and water-cooled room, air-cooled water-cooling combines together, and the enameled wire carries out water-cooling and forced air cooling in proper order in the box, and cooling efficiency is high, ensures enameled wire quality; the utility model has the advantages of effectively combining water-cooling and forced air cooling, not extravagant cooling water and no water droplet remain, cooling efficiency is higher relatively.
Description
Technical Field
The utility model relates to an enameled wire production preparation field especially is used for cooling device of enameled wire production.
Background
The enameled wire production process comprises the following steps: paying off, annealing, painting, baking, cooling, lubricating and taking up.
The enameled wire baked from the baking oven has high temperature, a paint film is soft and has low strength, and if the enameled wire is not cooled in time, the paint film is damaged when passing through the guide wheel, so that the quality of the enameled wire is seriously affected.
In the prior art, the annealed enameled wire is cooled by water cooling or air cooling.
However, the water cooling alone not only consumes a large amount of cooling water, but also water drops remain in the cooled enameled wire, so that the paint film still has moisture, the performance of the enameled wire paint film is reduced, and the product quality is seriously affected;
and adopt air-cooling alone, then because the enameled wire walks that the line speed is very fast and the enameled wire is thinner, and the area of contact with the cooling air is little for the cooling effect of air-cooling is lower, has only a small amount of cooling air to play the cooling effect promptly in fact, and the effect is not good.
Therefore, the problems that cooling water is wasted due to water cooling and residual water drops influence the quality of the enameled wire and the cooling efficiency is low due to the fact that the contact surface of air cooling and the enameled wire is small exist in the conventional enameled wire cooling.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cooling device for enameled wire production. The utility model has the advantages of effectively combining water-cooling and forced air cooling, not extravagant cooling water and no water droplet remain, cooling efficiency is higher relatively.
The technical scheme of the utility model: the cooling device for the enameled wire production comprises a box body, a guide wheel unit arranged in the box body, cooling liquid arranged in the box body, a wire outlet pipe arranged at the upper end of the right side of the box body and an enameled wire penetrating through the box body; the enameled wire slides in the box body through the guide wheel unit; the left part of the top in the box body is provided with a through air cooling unit, and the right part of the top in the box body is provided with a through air injection unit; an air inlet unit penetrating through the side wall of the box body is arranged below the wire outlet pipe; the left side of the box body is provided with a wire inlet cavity, the right side of the box body is sequentially provided with an air cooling chamber and a water cooling chamber from top to bottom, and the air cooling unit, the air injection unit, the wire outlet pipe and the air inlet unit are all positioned in the air cooling chamber; the cooling liquid is positioned in the water cooling chamber; one side of the box body is provided with a water inlet pipe and a water outlet pipe for circulating cooling liquid; the guide wheel units are positioned in the air cooling chamber and the water cooling chamber respectively, and each guide wheel unit is provided with a plurality of guide rollers which are uniformly distributed; the air cooling unit comprises a cooling air generating unit arranged at the top of the box body and an air spraying plate arranged on the enameled wire in the box body; the air injection unit comprises an air compressor arranged at the top of the box body and an air injection plate arranged in the box body and positioned on the enameled wire, and a plurality of spray heads are arranged at the lower end of the air injection plate; an air outlet is formed in the position, located at the upper end of the wire inlet cavity, of the left side of the box body; and a dustproof screen plate is arranged at the air outlet.
In the cooling device for enameled wire production, a cooling unit located below the enameled wire is arranged in the air cooling chamber; the cooling unit comprises a plurality of cooling fins, heat-conducting copper plates which are horizontally distributed and connected with the cooling fins and supporting columns for supporting the heat-conducting copper plates; the upper end of the heat-conducting copper plate is contacted with the bottom of the enameled wire; the cooling unit is positioned below the air cooling unit.
In the cooling device for enameled wire production, the air inlet unit comprises an air inlet chamber located on the inner side and a dust-proof chamber located on the outer side; a fan is arranged in the air inlet chamber, and a dustproof screen plate is arranged in the dustproof chamber; a vertically arranged wind shield is arranged in the air cooling chamber; the wind shield is positioned between the air outlet and the air cooling unit.
In the cooling device for enameled wire production, the top of the wire inlet cavity is a sealing structure, and a through hole for an enameled wire to penetrate is formed; and dustproof cotton corresponding to the enameled wire is arranged inside the top end of the wire inlet cavity.
In the cooling device for enameled wire production, the left part of the wire outlet pipe is in the box body, and the right part of the wire outlet pipe is outside the box body; and the inside of the wire outlet pipe is provided with water absorption cotton corresponding to the enameled wire.
Compared with the prior art, the enameled wire cooling device has the advantages that the box body is internally divided into the upper air cooling chamber and the lower water cooling chamber, the air cooling chamber is provided with the air cooling unit, the water cooling chamber is provided with the cooling liquid, the enameled wire is sequentially subjected to cooling liquid water cooling and cooling air cooling in the box body under the action of the guide wheel unit, the cooling efficiency of the enameled wire is far higher than that of the conventional independent air cooling and water cooling, the enameled wire can be effectively cooled rapidly and stably, and the quality of the enameled wire is ensured;
the cooled enameled wire is sprayed by the air injection unit formed by the air compressor and the air injection plate, so that the moisture on the enameled wire is effectively removed, the enameled wire is ensured not to contain moisture, the paint film effect is ensured, and the enameled wire has stable quality;
by combining water cooling and air cooling, the power of air cooling can be properly reduced, unnecessary energy waste is reduced, and energy conservation and emission reduction are realized.
Therefore, the utility model has the advantages of effectively combine water-cooling and forced air cooling, extravagant cooling water and no water droplet remain, cooling efficiency is higher relatively.
Furthermore, the dustproof cotton is additionally arranged at the top of the wire inlet cavity, so that dust attached to the enameled wire is effectively removed, and the cooling liquid is prevented from being polluted;
a cooling unit consisting of a cooling fin and a heat-conducting copper plate is additionally arranged, and cooling is performed on the basis of air cooling and water cooling, so that the cooling is fast and effective through triple measures;
by additionally arranging the dustproof screen plate, external dust is effectively prevented from entering the box body;
through adding the cotton that absorbs water in the outlet pipe, with spray drying and combining with, dual measure guarantees not to be attached with water residue on the enameled wire.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
The labels in the figures are: the air cooling system comprises a box body 1, a wire inlet cavity 11, a water cooling chamber 12, an air cooling chamber 13, dustproof cotton 14, a wind shield 15, a water inlet pipe 16, a guide wheel unit 2, an air inlet unit 3, an air inlet chamber 31, a dust-proof screen plate 32, a fan 33, an air cooling unit 4, an air spraying plate 41, an air spraying unit 5, an air spraying plate 51, a cooling fin 6, a heat-conducting copper plate 61, a wire outlet pipe 7 and an enameled wire 9.
Detailed Description
The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.
Examples are given. The cooling device for the enameled wire production is shown in figure 1 and comprises a box body 1, a guide wheel unit 2 arranged in the box body 1, cooling liquid arranged in the box body 1, a wire outlet pipe 7 arranged at the upper end of the right side of the box body 1 and an enameled wire 9 penetrating through the box body 1; the enameled wire 9 slides in the box body 1 through the guide wheel unit 2; the left part of the top in the box body 1 is provided with a through air cooling unit 4, and the right part is provided with a through air injection unit 5; an air inlet unit 3 penetrating through the side wall of the box body 1 is arranged below the wire outlet pipe 7; the left side of the box body 1 is provided with a wire inlet cavity 11, the right side of the box body 1 is sequentially provided with an air cooling chamber 13 and a water cooling chamber 12 from top to bottom, and the air cooling unit 4, the air injection unit 5, the wire outlet pipe 7 and the air inlet unit 3 are all positioned in the air cooling chamber 13; the cooling liquid is arranged in the water cooling chamber 12; a water inlet pipe 16 and a water outlet pipe for circulating cooling liquid are arranged on one side of the box body 1; the guide wheel units 2 are positioned in the air cooling chamber 13 and the water cooling chamber 12 in two groups, and each guide wheel unit 2 is provided with a plurality of guide rollers which are uniformly distributed; the air cooling unit 4 comprises a cooling air generating unit arranged at the top of the box body 1 and an air spraying plate 41 arranged in the box body 1 and positioned on the enameled wire 9; the air injection unit 5 comprises an air compressor arranged at the top of the box body 1 and an air injection plate 51 arranged in the box body 1 and positioned on the enameled wire 9, and a plurality of spray heads are arranged at the lower end of the air injection plate 51; an air outlet is formed in the left side of the box body 1 and is positioned at the upper end of the wire inlet cavity 11; and a dustproof screen plate 32 is arranged at the air outlet.
The cooling air generating unit is conventional air cooling equipment and is used for generating cooling air; the air compressor is conventional equipment and can compress and spray air, so that the spraying effect is achieved.
A cooling unit positioned below the enameled wire 9 is arranged in the air cooling chamber 13; the cooling unit comprises a plurality of cooling fins 6, heat-conducting copper plates 61 which are horizontally distributed and connected with the cooling fins 6, and supporting columns for supporting the heat-conducting copper plates 61; the upper end of the heat-conducting copper plate 61 is in contact with the bottom of the enameled wire 9; the cooling unit is located below the air cooling unit 4.
The air inlet unit 3 comprises an air inlet chamber 31 positioned on the inner side and a dust-proof chamber positioned on the outer side; a fan 33 is arranged in the air inlet chamber 31, and a dustproof screen plate 32 is arranged in the dustproof chamber; a wind shield 15 which is vertically arranged is arranged in the air cooling chamber 13; the wind shield 15 is located between the air outlet and the air cooling unit 4.
The top of the wire inlet cavity 11 is a sealing structure and is provided with a through hole for the penetration of the enameled wire 9; and dustproof cotton 14 corresponding to the enameled wire 9 is arranged inside the top end of the wire inlet cavity 11.
The left part of the wire outlet pipe 7 is arranged in the box body 1, and the right part of the wire outlet pipe is arranged outside the box body 1; and water-absorbing cotton corresponding to the enameled wire 9 is arranged inside the wire outlet pipe 7.
Claims (5)
1. A cooling device for enameled wire production, its characterized in that: the cooling device comprises a box body (1), a guide wheel unit (2) arranged in the box body (1), cooling liquid arranged in the box body (1), a wire outlet pipe (7) arranged at the upper end of the right side of the box body (1) and an enameled wire (9) penetrating through the box body (1); the enameled wire (9) slides in the box body (1) through the guide wheel unit (2); the left part of the top in the box body (1) is provided with a through air cooling unit (4), and the right part is provided with a through air injection unit (5); an air inlet unit (3) penetrating through the side wall of the box body (1) is arranged below the wire outlet pipe (7); the left side of the box body (1) is provided with a wire inlet cavity (11), the right side of the box body (1) is sequentially provided with an air cooling chamber (13) and a water cooling chamber (12) from top to bottom, and the air cooling unit (4), the air injection unit (5), the wire outlet pipe (7) and the air inlet unit (3) are all positioned in the air cooling chamber (13); the cooling liquid is positioned in the water cooling chamber (12); a water inlet pipe (16) and a water outlet pipe for circulating cooling liquid are arranged on one side of the box body (1); the guide wheel units (2) are positioned in the air cooling chamber (13) and the water cooling chamber (12) in two groups, and each guide wheel unit (2) is provided with a plurality of guide rollers which are uniformly distributed; the air cooling unit (4) comprises a cooling air generating unit arranged at the top of the box body (1) and an air spraying plate (41) arranged on the enameled wire (9) in the box body (1); the air injection unit (5) comprises an air compressor arranged at the top of the box body (1) and an air injection plate (51) arranged on the enameled wire (9) in the box body (1), and a plurality of spray heads are arranged at the lower end of the air injection plate (51); an air outlet is formed in the left side of the box body (1) and is positioned at the upper end of the wire inlet cavity (11); and a dustproof screen plate (32) is arranged at the air outlet.
2. The cooling apparatus for enamel wire production according to claim 1, wherein: a cooling unit positioned below the enameled wire (9) is arranged in the air cooling chamber (13); the cooling unit comprises a plurality of cooling fins (6), heat-conducting copper plates (61) which are horizontally distributed and connected with the cooling fins (6), and supporting columns for supporting the heat-conducting copper plates (61); the upper end of the heat-conducting copper plate (61) is in contact with the bottom of the enameled wire (9); the cooling unit is positioned below the air cooling unit (4).
3. The cooling device for enameled wire production according to claim 1, wherein: the air inlet unit (3) comprises an air inlet chamber (31) positioned on the inner side and a dust-proof chamber positioned on the outer side; a fan (33) is arranged in the air inlet chamber (31), and a dustproof screen plate (32) is arranged in the dustproof chamber; a wind shield (15) which is vertically arranged is arranged in the air cooling chamber (13); the wind shield (15) is positioned between the air outlet and the air cooling unit (4).
4. The cooling apparatus for enamel wire production according to claim 1, wherein: the top of the wire inlet cavity (11) is of a sealing structure, and a through hole for the penetration of an enameled wire (9) is formed; and dustproof cotton (14) corresponding to the enameled wires (9) is arranged inside the top end of the wire inlet cavity (11).
5. The cooling device for enameled wire production according to claim 1, wherein: the left part of the wire outlet pipe (7) is arranged in the box body (1), and the right part of the wire outlet pipe is arranged outside the box body (1); and water-absorbing cotton corresponding to the enameled wire (9) is arranged in the wire outlet pipe (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202221046934.5U CN217544241U (en) | 2022-04-27 | 2022-04-27 | Cooling device for enameled wire production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202221046934.5U CN217544241U (en) | 2022-04-27 | 2022-04-27 | Cooling device for enameled wire production |
Publications (1)
Publication Number | Publication Date |
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CN217544241U true CN217544241U (en) | 2022-10-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202221046934.5U Active CN217544241U (en) | 2022-04-27 | 2022-04-27 | Cooling device for enameled wire production |
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2022
- 2022-04-27 CN CN202221046934.5U patent/CN217544241U/en active Active
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