CN217536519U - Overturning, pulp sucking and shaping integrated machine - Google Patents

Abstract

The utility model discloses a thick liquid becomes design all-in-one is inhaled in upset, which comprises a frame, the frame is from up corresponding in proper order down installing the thick liquid case, inhaling thick liquid device to and take forming die's compression fittings, forming die corresponds with inhaling the storage thick liquid chamber in the thick liquid device, still including establishing the articulated manipulator and two at least hot press unit at the frame side, articulated manipulator is connected with the transfer mould, the transfer mould can stretch into to forming die below through articulated manipulator to shuttle between forming die and hot press unit, do not set up the heating drying function in forming die, but set up drying step after forming wet embryo, after forming die forms wet embryo, through articulated manipulator and transfer mould's cooperation under, shift wet embryo to hot press unit and carry out drying process, the equipment can carry out the preparation of next wet embryo at once this moment, has left out the time of waiting, has greatly promoted production efficiency.

Description

Overturning, pulp sucking and shaping integrated machine

Technical Field

The utility model belongs to the technical field of general equipment, specifically a thick liquid one-tenth design all-in-one is inhaled in upset.

Background

At present, in the field of paper-molded products, pulp molding is a three-dimensional paper making technology, paper pulp is used as a raw material, a paper product with a certain three-dimensional shape is molded on a molding machine by a special mold, and the paper product is commonly used for preparing egg trays, egg boxes, fruit trays, flower pots, lunch boxes, disposable medical bedpans, industrial cushion packaging and the like. The finished product can be recycled, has little pollution to the environment, has smaller volume than the foamed plastic, can be stacked and the like;

the method comprises the following specific steps of pulp sucking and extrusion dehydration forming, wherein a forming die is usually used in the forming process, the forming die has a heating function at the moment so as to heat and dry a wet blank, and finally a dried model is transferred to the outside of a forming machine.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a thick liquid one-tenth design all-in-one is inhaled in upset to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a thick liquid one-tenth design all-in-one is inhaled in upset, includes the frame, the frame is followed up the correspondence in proper order from down and is installed the thick liquid case, inhales the thick liquid device to and take forming die's compression fittings, forming die corresponds with the storage thick liquid chamber of inhaling in the thick liquid device, still including establishing the articulated manipulator and two at least hot press unit at the frame side, the articulated manipulator is connected with the transfer mould, the transfer mould can stretch into to the forming die below through the articulated manipulator to shuttle between forming die and hot press unit.

According to a further technical scheme, a conveying device is arranged on one side of the hot-pressing device.

According to a further technical scheme, one side of the transfer mold is provided with a plurality of mold positions which are matched with the wet blanks, and the other side of the transfer mold is provided with a plurality of suckers for sucking the dry paper mold.

According to the further technical scheme, a plurality of air holes are formed in the forming die and connected with air pipes, and the air pipes are connected with air blowing devices.

According to the further technical scheme, a plurality of forming positions are arranged on the forming die, and two air holes are formed in each corresponding forming position.

According to a further technical scheme, the frame is further provided with a lifting device, and the lifting device is connected with the pulp box or the pulp sucking device.

According to a further technical scheme, the lifting device is connected with the pulp box, a gear is arranged at the end of the pulp sucking device, the gear is connected with a driving device installed on the rack, the driving device drives the gear to enable the pulp sucking device to turn over, and two pulp storage cavities located on the pulp sucking device can respectively correspond to the pulp box

Further technical scheme inhales the thick liquid device and includes the rotatable pipeline of establishing in the frame, the pipeline is inside to be equipped with the straw that can produce the negative pressure, and the relative both sides that are located the pipeline all are equipped with inhales the thick liquid mould, inhale and form in the thick liquid mould and store up the thick liquid chamber, lie in and store up the thick liquid intracavity and be equipped with at a distance from the net, the straw passes inhales the thick liquid mould and extends to and store up the thick liquid intracavity.

The utility model has the advantages that:

the utility model provides a thick liquid one-tenth design all-in-one is inhaled in upset does not set up the heating and drying function in forming die, but sets up drying step after forming wet embryo, after forming die and forming wet embryo, under the cooperation through articulated manipulator and transfer mould, will wet embryo shifts hot press unit and carries out drying process, and equipment can carry out the preparation of next wet embryo at once this moment, has left out the time of waiting, has greatly promoted production efficiency.

Other features and advantages of the present invention will be described in detail in the detailed description which follows.

Drawings

FIG. 1: the utility model discloses an overall structure picture.

FIG. 2: the utility model discloses a part structure picture.

FIG. 3: the utility model discloses a forming die, transfer mould and inhale thick liquid device structure picture.

Reference numerals: 11-a frame, 12-a pulp box, 13-a pulp sucking device, 131-a pipeline, 132-a pulp sucking mold, 133-a pulp storing cavity, 134-a mounting seat, 135-a bearing, 14-a forming mold, 141-an air hole, 15-a pressing device, 16-an air blowing device, 17-an air pipe, 2-a multi-joint mechanical arm, 3-a hot pressing device, 4-a transferring mold, 41-a sucker, 5-a transporting device, 6-a lifting device, 71-a gear and 72-a driving device.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Please refer to fig. 1-3;

the utility model discloses a upset thick liquid is inhaled and is become design all-in-one, pour into the thick liquid case 12 into with the thick liquid that mixes in advance before the work, the position of thick liquid case 12 is usually fixed certainly, can not remove and storage space is limited, so the mode that adopts in this embodiment is to set up the conveyer pipe that communicates with thick liquid case 12, mixes a large amount of thick liquids in advance through the external mixing arrangement, then transports the material loading of being convenient for in the thick liquid case 12 through the conveyer pipe; after the preparation is completed, the production stage is carried out, the slurry in the slurry box 12 is sucked into the slurry storage cavity 134 through the slurry sucking device 13, meanwhile, the moisture in the slurry is discharged, and the wet slurry residue is kept in the slurry storage cavity 134; then the pressing device 15 drives the forming die 14 to be pressed in the pulp storage cavity 134, pulp residues are pressed by the forming die 14 to extrude most of residual moisture, wet embryos I are formed according to the forming position of the forming die 14, when the pressing device 15 drives the forming die 14 to be lifted, the wet embryos are adhered to the forming die 14 for a while, at the moment, the transfer die 4 is moved to the lower part of the forming die 14 through the multi-joint manipulator 2, the wet embryos are transferred to the transfer die 4, then the transfer die 4 is driven by the multi-joint manipulator 2 to be moved to one of the hot pressing devices 3, the wet embryos are placed into the hot pressing devices 3, and the wet embryos are dried through the hot pressing devices 3;

while transferring the wet embryo, the pulp sucking device 13 sucks the pulp from the pulp tank 12 into the pulp storage cavity 134 again, and discharges the moisture in the pulp at the same time, and the wet pulp residue is retained in the pulp storage cavity 134; then the pressing device 15 drives the forming die 14 to be pressed in the pulp storage cavity 134, pulp residues are pressed by the forming die 14 to extrude most of residual moisture, a second wet blank is formed according to the forming position of the forming die 14, when the pressing device 15 drives the forming die 14 to be lifted, the second wet blank is temporarily adhered to the forming die 14, the multi-joint robot drives the transfer die 4 to return and extend to the lower part of the forming die 14, the second wet blank is transferred into the transfer die 4, then the transfer die 4 is driven by the multi-joint manipulator 2 to move into another hot pressing device 3, the second wet blank is placed into the hot pressing device 3, and the second wet blank is dried by the hot pressing device 3;

because the step of the wet embryo of preparation is very fast for dry step, make or make according to above-mentioned step and accomplish wet embryo three backs, wet embryo drying completion this moment through the manual work or establish and take out the shaping paper mould, will wet embryo three again and put into this hot press unit 3, so circulate, the utility model discloses a set up the drying step of heating outside the wet embryo of shaping, saved the time of waiting, greatly promoted production efficiency.

It should be noted that, the utility model provides a hot press unit 3 includes the bearing frame, is equipped with the bottom plate on the bearing frame, is located the bottom plate top and is equipped with heatable mould, and wherein the mould passes through pressing mechanism and drives its activity from top to bottom to finally make mould and bottom pressfitting, above-mentioned description is only used for explaining one of them embodiment of hot press unit, should not regard as the protection restriction.

In this embodiment, a transportation device 5 is disposed on one side of the two hot pressing devices 3, and after the wet blank is dried to form the paper mold, the paper mold can be manually or mechanically placed into the transportation device 5, so that the paper mold can be conveniently transported to the next process for processing, for example, to a packaging process, and the paper mold can be continuously transported.

In the embodiment, one surface of the transfer mold 4 is provided with a plurality of profiling mold positions which are adaptive to the wet embryo, and the wet embryo can be transferred to the mold positions by fitting the mold positions with the wet embryo, namely the wet embryo is transferred to the transfer mold; the another side that is located transfer mould 4 is equipped with a plurality of sucking discs 41, wherein sucking disc 41 evenly distributed is at the another side that shifts mould 4, when wet embryo three has not yet been the shaping, wet embryo is just accomplished by the drying and is formed the paper matrix, can the articulated manipulator 2 overturn 4 of will shifting mould this moment, have the another side of sucking disc 41 through shifting mould 4, sucking disc 41 is connected with external device, can produce the negative pressure, thereby can acquire the paper matrix, put into conveyer 5 with the paper matrix again, effectively save the cost of labor, personnel's injury that can avoid leading to because of misoperation simultaneously, safety factor has been improved.

In actual production, the wet blank may be obstructed when being transferred to the transfer mold, so in this embodiment, the forming mold 14 is provided with an air blowing structure, and the wet blank can be separated from the forming mold 14 in a short time by blowing air from one side of the forming mold 14 close to the wet blank, the specific structure includes that a plurality of air holes 141 and an air blowing device 16 are provided on the forming mold 14, the air blowing device 16 is communicated with the air holes 141 through an air pipe 17, preferably, a plurality of forming positions are provided on the forming mold 14, and two air holes 141 are provided corresponding to each forming position.

It should be noted that, the transfer mold is also provided with an air blowing structure, which includes an air pipe located on each mold position, the air pipe is connected with an external device, after the wet embryo is transferred to the mold position, the transfer mold is moved to the lower mold of the hot pressing device 3 by the multi-joint manipulator, and then the air is blown by the air blowing structure, so that the wet embryo is separated from the mold position and falls to the lower mold of the hot pressing device.

In this embodiment, two slurry storage cavities 134 may be disposed in the slurry suction device 13, when the first slurry storage cavity 134 is used for producing a wet embryo, the second slurry storage cavity 134 may be used for sucking slurry, and preparation is made for producing a wet embryo two, at this time, the slurry suction device 13 needs to be used for placing, and then the slurry suction device 13 needs to extend into the slurry tank 12 for sucking slurry, and when turning over, the slurry tank 12 blocks the slurry and cannot turn over, so that the lifting device 6 needs to be used, and the lifting device 6 has two forms;

in the first form, the lifting device 6 is connected with the slurry suction device 13, when the slurry needs to be turned over, the slurry suction device 13 is lifted by the lifting device 6, so that the second slurry storage cavity 134 leaves the slurry tank 12, the slurry suction device 13 has enough space to be turned over, and after the turning over is finished, the lifting device 6 drives the slurry suction device 13 to descend, so that the first slurry storage cavity 134 enters the slurry tank 12 to suck the slurry;

in the second form, the lifting device 6 is connected with the pulp box 12, when the pulp box is required to be turned, the lifting device 6 drives the pulp box 12 to descend, so that enough space is reserved for turning the pulp sucking device 13, and after the turning is finished, the lifting device 6 drives the pulp box 12 to ascend, so that the pulp storage cavity 134 enters the pulp box 12.

It should be noted that the lifting device 6 may be a hydraulic lifting device 6, which is widely applied in the prior art, and therefore, it is not necessary to make the situation unclear, and the description thereof is omitted here.

Based on the second form, the turning function and the structure of the pulp suction device 13 are explained in one step;

the end part of the pulp suction device 13 is provided with a gear 71, the gear 71 is connected with a driving device 72 arranged on the frame 11, the driving device 72 drives the gear 71 to turn over the pulp suction device 13, and two pulp storage cavities 134 on the pulp suction device 13 can respectively correspond to the pulp box 12;

the slurry suction device 13 includes a pipeline 131 rotatably disposed on the frame 11, in this embodiment, mounting seats 135 may be symmetrically disposed on the frame 11, a bearing 136 is disposed on the mounting seat 135, the pipeline 131 penetrates through the bearing 136 to implement a rotational connection, a suction pipe capable of generating a negative pressure is disposed inside the pipeline 131, and in this embodiment, the suction pipe may penetrate through an end of the pipeline 131 to be connected with an external device to generate a negative pressure; the opposite sides of the pipeline 131 are provided with pulp suction molds 133, a pulp storage cavity 134 is formed in the pulp suction mold 133, a separation net (not shown) is arranged in the pulp storage cavity 134, and the suction pipe (not shown) penetrates through the pulp suction mold 133 and extends into the pulp storage cavity 134; when the vacuum drying device works, the suction pipe generates negative pressure, so that slurry is sucked into the slurry storage cavity 134, water in the slurry can be sucked away by the suction pipe due to the fact that the separation net (not shown) is arranged for blocking, and slurry residues cannot pass through the separation net (not shown) and are lifted and remained in the slurry storage cavity 134, the first dehydration is carried out in the step, then the slurry residues are pressed downwards through the forming die 14 for the second dehydration, the water content in a wet embryo is lower, and the subsequent drying time is shortened.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may include only a single embodiment, and such description is for clarity only, and those skilled in the art will be able to make the description as a whole, and the embodiments may be appropriately combined to form other embodiments as will be apparent to those skilled in the art.

Claims (8)

1. The utility model provides a thick liquid becomes design all-in-one is inhaled in upset, includes frame (11), its characterized in that: frame (11) are from up corresponding installing thick liquid case (12), inhaling thick liquid device (13) down to and compression fittings (15) of forming die (14), forming die (14) correspond with storage thick liquid chamber (134) of inhaling in the thick liquid device (13), still including establishing articulated manipulator (2) and two at least hot press unit (3) of frame (11) side, articulated manipulator (2) are connected with and shift mould (4), shift mould (4) can stretch into forming die (14) below through articulated manipulator (2) to shuttle between forming die (14) and hot press unit (3).

2. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 1, wherein: and a conveying device (5) is arranged on one side of the hot-pressing device (3).

3. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 1, wherein: one side of the transfer mould (4) is provided with a plurality of mould positions which are matched with the wet blank, and the other side is provided with a plurality of suckers (41) for sucking the dry paper mould.

4. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 1, wherein: the forming die (14) is provided with a plurality of air holes (141), the air holes (141) are connected with air pipes (17), and the air pipes (17) are connected with air blowing devices (16).

5. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 4, wherein: the forming die (14) is provided with a plurality of forming positions, and two air holes (141) are arranged on each corresponding forming position.

6. The all-in-one machine for overturning, absorbing and sizing as claimed in any one of claims 1 to 5, wherein: the machine frame (11) is also provided with a lifting device (6), and the lifting device (6) is connected with the pulp box (12) or the pulp sucking device (13).

7. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 6, wherein: the lifting device (6) is connected with the pulp box (12), a gear (71) is arranged at the end part of the pulp sucking device (13), the gear (71) is connected with a driving device (72) installed on the rack (11), the gear (71) is driven by the driving device (72) to enable the pulp sucking device (13) to overturn, and two pulp storage cavities (134) located on the pulp sucking device (13) can respectively correspond to the pulp box (12).

8. The turnover pulp-sucking and shaping all-in-one machine as claimed in claim 7, wherein: inhale thick liquid device (13) including rotatable pipeline (131) of establishing in frame (11), pipeline (131) inside is equipped with the straw that can produce the negative pressure, and the relative both sides that are located pipeline (131) all are equipped with inhales thick liquid mould (133), inhale and form in thick liquid mould (133) and store up thick liquid chamber (134), be located and store up and be equipped with in thick liquid chamber (134) and separate the net, the straw passes inhales thick liquid mould (133) and extends to in the thick liquid chamber (134) of storing up.

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