CN217522697U - Electric turntable for maintaining calender - Google Patents
Electric turntable for maintaining calender Download PDFInfo
- Publication number
- CN217522697U CN217522697U CN202221283792.4U CN202221283792U CN217522697U CN 217522697 U CN217522697 U CN 217522697U CN 202221283792 U CN202221283792 U CN 202221283792U CN 217522697 U CN217522697 U CN 217522697U
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- Prior art keywords
- motor
- carousel
- calender
- contactor
- gear
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000012423 maintenance Methods 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 5
- 230000008859 change Effects 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 238000003490 calendering Methods 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses an electric rotary table for calender maintenance, including circular track, steel wheel, carousel, pivot and calender track, the top of carousel is equipped with the calender track, the carousel rotates through the pivot to be connected subaerial at the pit, just the bottom of carousel is equipped with a plurality of steel wheels, and is a plurality of the below of steel wheel is the circular track of welding subaerial at the pit, the intermediate position of carousel is equipped with the ring gear, one side and the gear engagement of ring gear, gear revolve connects on the output shaft of motor, the motor is established on linear guide, linear guide establishes subaerial at the pit. The utility model discloses increased ring gear, motor and linear orbit on the basis of original carousel, it is rotatory to drive the gear through the motor, and the gear engagement ring gear drives the rotatory this kind of electric mode of carousel and has replaced the mode of artificial promotion carousel to use manpower sparingly and change calender time, increase efficiency.
Description
Technical Field
The utility model belongs to the accessory equipment field of production photovoltaic calendering glass, concretely relates to an electric rotary table for calender maintenance.
Background
The glass calender is photovoltaic calendered glass forming equipment, the production line configuration is usually one-for-one, a standby calender is placed on a maintenance turntable on the side face of the production line, the existing maintenance turntable is shown in figure 4 and comprises a circular rail 1, steel wheels 2, a turntable 3, a rotating shaft 4 and a calender rail 5, the turntable 3 is a metal frame formed by welding a plurality of square steels, an iron plate is arranged above the metal frame, the calender rail 5 is arranged on the iron plate, the calender rail 5 is connected with a calender station rail, a mounting plate is arranged at the center of the metal frame of the turntable 3, a bearing seat is arranged on the mounting plate, the rotating shaft is arranged in the bearing seat, the bearing seat is arranged at the bottom of the rotating shaft and is arranged on the ground of a pit through the mounting seat, a plurality of steel wheels 2 are arranged at the bottom of the metal frame of the turntable 3, the circular rail 1 welded on the ground of the pit is arranged below the plurality of the steel wheels 2, the steel wheels 2 drive the rotary table 3 to do circular motion along the circular track 1 by taking the rotary shaft 4 as a fulcrum. Need change and maintain the glass calender in actual production, need artifical promotion carousel 3 this moment, make calender track 5 and calender station track butt joint, carry out the calender business turn over again and change.
But the prior maintenance turntable has the following defects:
1. the manpower is wasted, the dead weight of the calender is large, and the manpower can drive the turnplate to rotate by a plurality of people.
2. The resistance of the circular track and the steel wheels increases with the length of the service cycle, causing difficulty in pushing. According to the use condition, seven or eight people are needed to push the turntable to rotate after one year.
3. The rotating turntable is pushed to rotate, so that time is wasted, the efficiency of replacing the calender is influenced, and economic loss is caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, and provide an electric turntable for calender maintenance, this carousel can rotate through electric mode control carousel and realize the track butt joint to use manpower sparingly and change calender time, increase and change machine efficiency.
In order to achieve the purpose, the utility model provides an electric rotary table for calender maintenance, including circular track, steel wheel, carousel, pivot and calender track, the top of carousel is equipped with the calender track, the carousel rotates through the pivot to be connected subaerial at the pit, just the bottom of carousel is equipped with a plurality of steel wheels, and is a plurality of the below of steel wheel is the circular track of welding subaerial at the pit, the intermediate position of carousel is equipped with the ring gear, one side and the gear engagement of ring gear, gear revolve connects on the output shaft of motor, the motor is established on linear guide, linear guide establishes subaerial at the pit.
As a further optimization, the motor is installed on a motor bottom plate, the motor bottom plate is connected with a slide block of the linear slide rail, a guide rail of the linear slide rail is connected with the base plate, the motor bottom plate is connected with the base plate through a positioning bolt, and the base plate is fixed on the ground of the pit.
As further optimization, the motor passes through wireless control system control carousel and rotates, wireless control system includes remote controller, receiver, contactor and converter set up in the electric cabinet, the remote controller passing signal links to each other with the receiver, the receiver passing signal links to each other with the contactor, the contactor passes through the line and links to each other with the converter, the converter passes through the line and links to each other with the motor.
As a further optimization, the motor is controlled to rotate by a wired control system, the wired control system comprises a remote controller, a contactor, an air switch and a frequency converter, the contactor, the air switch and the frequency converter are arranged in an electric cabinet, the remote controller is connected with the contactor through a control line, the contactor is connected with the air switch and the frequency converter through a three-phase power line, and the frequency converter is connected with the motor through a three-phase power line.
The utility model has the advantages and the beneficial effect
1. The utility model discloses replace the manpower with motor drive to make the calender can carry out infinitely variable free rotation through variable frequency gear motor on the carousel, practice thrift operating personnel's physical power, solved because long-time steel wheel slides on circular track and cause the artifical carousel pivoted problem that is difficult to promote of resistance increase, more saved the time of changing the calender, improved the efficiency of changing the calender, reduced and changed the machine cost.
2. The utility model discloses be equipped with the linear rail in the bottom of motor, when needs overhaul the motor, only need unscrew positioning bolt with the spanner and can promote the motor along linear guide outwards slide, continue to accomplish through the manpower and change the calender operation, conveniently change and overhaul the motor after the machine operation.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural view provided by the present invention;
figure 2 is a cross-sectional side view of the present invention from figure 1;
fig. 3 is a schematic view of the connection between the motor and the linear guide rail according to the present invention;
fig. 4 is a schematic structural diagram of a conventional maintenance turntable.
Reference numerals: circular track 1, steel wheel 2, carousel 3, pivot 4, calender track 5, ring gear 6, gear 7, motor 8, linear guide 9, motor bottom plate 10, baseboard 11 and positioning bolt 12.
Detailed Description
The utility model discloses increased ring gear 6, gear 7, motor 8 and linear track 9 on the basis of original carousel, it is rotatory to drive gear 7 through motor 8, and it is rotatory that gear 7 meshes ring gear 6 and drives carousel 3, and this kind of electric mode has replaced the artifical mode that promotes carousel 3 rotations to the time of manpower and change calender has been saved, and increase efficiency combines the drawing detailed description below the utility model discloses an embodiment.
As shown in fig. 1-2, an electric turntable for maintaining a calender is arranged in a circular pit and comprises a circular track 1, a steel wheel 2, a turntable 3, a rotating shaft 4 and a calender track 5, the turntable 3 is a circular frame welded by a plurality of square steels, the top of the circular frame is fastened and connected with an iron plate through screws, the iron plate is welded with a double-row calender track 5, the calender track 5 is a walking track of the calender and a movable roller table, the track span is matched with the wheel space of the calender and the movable roller table, the height of the calender track 5 is consistent with the butt joint track of the calender, a mounting plate is arranged at the center of the circular frame of the turntable 3, a bearing seat is arranged on the mounting plate, a rotating shaft is arranged in the bearing seat, a bearing seat is arranged at the bottom of the rotating shaft, and is arranged on the ground of the pit through the mounting seat, thereby make carousel 3 steady rotation, 3 metal framework's of carousel bottom is connected with a plurality of steel wheels 2 through the screw rod, and is a plurality of steel wheel 2 is used for stabilizing 3 rotations of carousel and walks, and the below of a plurality of steel wheels 2 is the circular orbit 1 of welding on the pit ground, and is a plurality of steel wheel 2 drives carousel 3 and uses pivot 4 as the fulcrum, is circular motion along circular orbit 1.
The middle position of the circular frame of the turntable 3 is connected with a gear ring 6 through a screw rod, one side of the gear ring 6 is meshed with a gear 7, the gear 7 is rotatably connected to an output shaft of a motor 8, the motor 8 is a variable-frequency speed-reducing motor, as shown in fig. 3, the motor 8 is installed on a motor bottom plate 10, the motor bottom plate 10 is connected with a slide block of a linear slide rail 9, a guide rail of the linear slide rail 9 is connected with a base anchor 11, the motor bottom plate 10 is connected with the base anchor 11 through a positioning bolt 12, when the motor 8 is required to provide power, the positioning bolt 12 needs to be screwed by a wrench so as to fix the motor 8, the gear 7 is meshed with the gear ring 6, when the motor 8 needs to be overhauled or has a fault, the positioning bolt 12 needs to be loosened by the wrench so as to push the motor 8 to slide outwards along the linear guide rail 9, the gear 7 is separated from the gear ring 6, and the turntable is overhauled or manually pushed to rotate, the base plate 11 is fixed on the ground of the pit.
The utility model discloses there are two kinds of driving motor 8 pivoted modes, be wireless control mode and wired control mode respectively, wireless control mode is through the operation of wireless control system control motor 8, wireless control system includes remote controller, receiver, contactor and converter setting are in the electric cabinet, the remote controller passing signal links to each other with the receiver, the receiver passing signal links to each other with the contactor, the contactor links to each other with the converter through the line, the converter passes through the line and links to each other with the motor.
The wired control mode is to control the motor 8 to operate through a wired control system, the wired control system comprises a remote controller, a contactor, an air switch and a frequency converter, the contactor, the air switch and the frequency converter are arranged in an electric cabinet, the remote controller is connected with the contactor through a control line, the contactor is connected with the air switch and the frequency converter through a three-phase power line, and the frequency converter is connected with the motor through a three-phase power line.
Working method
1. Wireless control mode
The receiver passes through the signal with wireless remote controller and links to each other, and receive the control signal who is sent by wireless remote controller, thereby with above-mentioned control signal transmission to contactor, the contactor produces the action signal of just reversing according to above-mentioned control signal, the contactor passes through the line and gives the converter with control converter work with above-mentioned action signal transmission, the converter passes through the line and links to each other with the motor, thereby driving motor 8's output shaft rotates, motor 8's output shaft rotates and drives gear 7 and rotate, gear 7 and ring gear 6 meshing, thereby drive carousel 3 through ring gear 6 and rotate, realize that wireless electric control carousel rotates, wireless control mode cancellation operating personnel drags the cable when control carousel, make the operation more convenient, safety.
2. Wired control mode
The air switch is opened firstly, then the remote controller transmits signals to the contactor through a control line, the contactor transmits action signals to the frequency converter through a three-phase power line so as to control the frequency converter to work, the frequency converter is connected with the motor through a line, so that an output shaft of the driving motor 8 rotates, the output shaft of the motor 8 rotates to drive the gear 7 to rotate, the gear 7 is meshed with the gear ring 6, the gear ring 6 drives the turntable 3 to rotate, and the rotation of the wired electric control turntable is realized.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention, and are not limited thereto; although embodiments of the present invention have been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present invention.
Claims (4)
1. The utility model provides an electric turntable for calender maintenance, includes circular track (1), steel wheel (2), carousel (3), pivot (4) and calender track (5), the top of carousel (3) is equipped with calender track (5), carousel (3) rotate through pivot (4) and connect subaerial at the pit, just the bottom of carousel (3) is equipped with a plurality of steel wheels (2), and the below of a plurality of steel wheels (2) is the circular track (1) of welding subaerial at the pit, its characterized in that: the middle position of carousel (3) is equipped with ring gear (6), one side and gear (7) meshing of ring gear (6), gear (7) rotate to be connected on the output shaft of motor (8), establish on linear guide (9) motor (8), linear guide (9) are established subaerial at the pit.
2. The electric turntable for calender maintenance according to claim 1, characterized in that: the motor (8) is installed on a motor bottom plate (10), the motor bottom plate (10) is connected with a sliding block of the linear guide rail (9), a guide rail of the linear guide rail (9) is connected with the base anchor (11), the motor bottom plate (10) is connected with the base anchor (11) through a positioning bolt (12), and the base anchor (11) is fixed on the ground of a pit.
3. An electric turntable for calender maintenance according to claim 1 or 2, characterized in that: the motor (8) is controlled by the wireless control system to rotate through the turntable (3), the wireless control system comprises a remote controller, a receiver, a contactor and a frequency converter, the receiver, the contactor and the frequency converter are arranged in an electric cabinet, the remote controller is connected with the receiver through a signal, the receiver is connected with the contactor through a signal, the contactor is connected with the frequency converter through a line, and the frequency converter is connected with the motor through a line.
4. An electric turntable for calender maintenance according to claim 1 or 2, characterized in that: the motor (8) rotates through wired control system control carousel (3), wired control system includes remote controller, contactor, air switch and converter set up in the electric cabinet, the remote controller passes through the control line and links to each other with the contactor, the contactor passes through the three-phase power cord and links to each other with air switch and converter, the converter passes through the three-phase power cord and links to each other with the motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221283792.4U CN217522697U (en) | 2022-05-26 | 2022-05-26 | Electric turntable for maintaining calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221283792.4U CN217522697U (en) | 2022-05-26 | 2022-05-26 | Electric turntable for maintaining calender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217522697U true CN217522697U (en) | 2022-09-30 |
Family
ID=83389444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221283792.4U Active CN217522697U (en) | 2022-05-26 | 2022-05-26 | Electric turntable for maintaining calender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217522697U (en) |
-
2022
- 2022-05-26 CN CN202221283792.4U patent/CN217522697U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 136000 group 11, Old Town Committee, Pingdong street, Tiedong District, Siping City, Jilin Province Patentee after: Jilin Hongda Intelligent Technology Co.,Ltd. Country or region after: China Address before: 136000 group 11, Old Town Committee, Pingdong street, Tiedong District, Siping City, Jilin Province Patentee before: SICHUAN HONGDA HYDRAULIC MACHINERY MANUFACTURING CO.,LTD. Country or region before: China |
|
| CP03 | Change of name, title or address |