CN217515200U - A charging trolley in a heat treatment production line - Google Patents
A charging trolley in a heat treatment production line Download PDFInfo
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- CN217515200U CN217515200U CN202221466902.0U CN202221466902U CN217515200U CN 217515200 U CN217515200 U CN 217515200U CN 202221466902 U CN202221466902 U CN 202221466902U CN 217515200 U CN217515200 U CN 217515200U
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Abstract
本实用新型提供一种热处理生产线中装料小车,涉及装料小车技术领域,该一种热处理生产线中装料小车,包括移动台,移动台底部安装有移动轮,所述移动台上设置有下料管道,下料管道上设置有进料斗,进料斗上端面转动安装有一号转轴,一号转轴上设置有上料翻板。本实用新型的有益效果:一号驱动部件带动上料翻板向上翻转,物料滚落至进料斗内,然后落入到下料管道,最后物料落在接料架底部,然后二号驱动部件带动弧形转板向下转动,物料从弧形转板上落到收集箱上对应的存放物料的通道内,通道倾斜设置,物料会直接堆积到底部,需要卸料时,将通道上对应的挡板抽出,物料就会自动落下,极大地方便对物料的装卸,节省了人力,提高了工作效率。
The utility model provides a charging trolley in a heat treatment production line, which relates to the technical field of charging trolleys. The charging trolley in a heat treatment production line comprises a moving table, a moving wheel is installed at the bottom of the moving table, and a lower part is arranged on the moving table. A feeding hopper is arranged on the unloading pipe, the upper end face of the feeding hopper is rotatably installed with a No. 1 rotating shaft, and a feeding flap is arranged on the No. 1 rotating shaft. The beneficial effects of the utility model are as follows: the No. 1 driving component drives the feeding flap to turn upward, the material rolls down into the feeding hopper, and then falls into the discharging pipeline, and finally the material falls on the bottom of the receiving frame, and then the No. 2 driving component Drive the arc-shaped turning plate to rotate downward, and the material falls from the arc-shaped turning plate into the corresponding material storage channel on the collection box. The channel is set obliquely, and the material will directly accumulate to the bottom. When the baffle is pulled out, the material will automatically fall, which greatly facilitates the loading and unloading of the material, saves manpower and improves work efficiency.
Description
技术领域technical field
本实用新型涉及装料小车技术领域,具体是一种热处理生产线中装料小车。The utility model relates to the technical field of a charging trolley, in particular to a charging trolley in a heat treatment production line.
背景技术Background technique
热处理是指材料在固态下,通过加热、保温和冷却的手段,以获得预期组织和性能的一种金属热加工工艺。热处理产生线可以对工件进行全工艺编制,全线自动化控制水平高,热处理质量稳定可靠。而装料小车是连接各热处理炉的纽带,负责工件在各热处理炉之间的搬运。Heat treatment refers to a metal thermal processing process in which the material is in a solid state by means of heating, heat preservation and cooling to obtain the desired structure and properties. The heat treatment production line can carry out the whole process preparation of the workpiece, the whole line has a high level of automation control, and the heat treatment quality is stable and reliable. The charging trolley is the link connecting the heat treatment furnaces and is responsible for the transportation of workpieces between the heat treatment furnaces.
现有市场上的装料小车结构与功能较为单一,在对地面上堆放的管状物料进行运输时,需要人工反复的搬运至小车上,同样也需要人工逐个的搬运下来,这样极大地消耗工人的体力,降低了工作效率,不利于企业的生产。The structure and function of the charging trolleys on the existing market are relatively simple. When transporting the tubular materials stacked on the ground, it needs to be repeatedly transported to the trolley manually, and it also needs to be manually transported one by one, which greatly consumes the labor of workers. Physical strength reduces work efficiency and is not conducive to the production of enterprises.
实用新型内容Utility model content
本实用新型的目的在于提供一种热处理生产线中装料小车,旨在解决现有技术中的现有市场上的装料小车结构与功能较为单一,在对地面上堆放的管状物料进行运输时,需要人工反复的搬运至小车上,同样也需要人工逐个的搬运下来,这样极大地消耗工人的体力,降低了工作效率,不利于企业的生产的问题。The purpose of the utility model is to provide a charging trolley in a heat treatment production line, which aims to solve the problem that the structure and function of the charging trolley on the existing market in the prior art are relatively simple, and when the tubular materials stacked on the ground are transported, It needs to be manually transported to the trolley repeatedly, and it also needs to be manually transported one by one, which greatly consumes the physical strength of workers, reduces work efficiency, and is not conducive to the production of enterprises.
为实现上述目的,本实用新型采用如下技术方案:所述一种热处理生产线中装料小车,包括移动台,移动台底部安装有移动轮,所述移动台上设置有下料管道,下料管道上设置有进料斗,进料斗上端面转动安装有一号转轴,一号转轴上设置有上料翻板,一号转轴一端安装有驱动其转动的一号驱动部件,下料管道内壁上设置有弹性减速条,下料管道下端面设置有接料架,接料架底部为弧形结构,且接料架内侧转动安装有弧形转板,接料架前侧安装有用以带动弧形转板转动的二号驱动部件,移动台上安装有用以收集弧形转板处落下的物料的收纳组件。In order to achieve the above purpose, the utility model adopts the following technical scheme: the charging trolley in the heat treatment production line includes a moving table, a moving wheel is installed at the bottom of the moving table, and a discharging pipe is arranged on the moving table, and the discharging pipe is arranged on the moving table. There is a feeding hopper on it, a No. 1 rotating shaft is installed on the upper end face of the feeding hopper, a feeding flap is installed on the No. 1 rotating shaft, and one end of the No. 1 rotating shaft is installed with a No. 1 driving component that drives it to rotate, and the inner wall of the feeding pipe is provided with There is an elastic deceleration strip, the lower end surface of the feeding pipe is provided with a feeding frame, the bottom of the feeding frame is an arc structure, and the inner side of the feeding frame is rotated and installed with an arc-shaped turning plate, and the front side of the feeding frame is installed to drive the arc-shaped turning plate. The No. 2 driving part of the plate rotation, and the moving table is equipped with a storage component for collecting the materials falling from the arc-shaped rotating plate.
为了使得本实用新型具有方便对物料进行收集,同时也方便下料的作用,本实用新型的进一步的技术方案为,所述收纳组件包括安装在移动台上的收集箱,收集箱内侧设置有多个倾斜的存放物料的通道,且每个通道靠近出料口的位置处均插接有阻挡物料的挡板,收集箱前后两侧均安装有带动其升降的气缸。In order to make the utility model have the functions of facilitating the collection of materials and also facilitating the unloading of materials, a further technical solution of the present utility model is that the storage assembly includes a collection box installed on the mobile platform, and the inner side of the collection box is provided with a plurality of There are two inclined channels for storing materials, and each channel near the discharge port is plugged with baffles that block materials, and the front and rear sides of the collection box are installed with cylinders that drive it up and down.
为了使得本实用新型具有方便上料的作用,本实用新型的进一步的技术方案为,所述上料翻板倾斜设置,且远离一号转轴的一端为平面。In order to make the utility model have the effect of facilitating the feeding, a further technical solution of the present utility model is that the feeding flap is arranged obliquely, and the end away from the No. 1 rotating shaft is a plane.
为了使得本实用新型具有降低物料下落的速度,保护装置不被损坏的作用,本实用新型的进一步的技术方案为,所述弹性减速条设置有两个,且呈倒八字形结构,材质为弹簧钢。In order to make the utility model have the effect of reducing the falling speed of the material and protecting the device from being damaged, a further technical solution of the present utility model is that there are two elastic deceleration bars, which are in an inverted figure-eight structure and are made of springs. steel.
为了使得本实用新型具有方便接住棒状材料的作用,本实用新型的进一步的技术方案为,所述接料架底部与弧形转板构成半圆形结构,方便接住棒状材料。In order to make the utility model have the function of conveniently catching the rod-shaped material, a further technical solution of the present invention is that the bottom of the feeding rack and the arc-shaped turning plate form a semicircular structure, which is convenient for catching the rod-shaped material.
为了使得本实用新型具有清理物料上的杂物的作用,本实用新型的进一步的技术方案为,所述接料架上靠近底部的位置处安装有用以清理物料上的杂物的清理机构。In order to make the utility model have the function of cleaning the sundries on the materials, a further technical solution of the present invention is that a cleaning mechanism for cleaning the sundries on the materials is installed on the receiving rack near the bottom.
为了使得本实用新型具有清理物料上附着的杂物的作用,本实用新型的进一步的技术方案为,所述清理机构包括安装在接料架内侧的二号转轴,二号转轴上固定安装有有多个毛刷辊,且二号转轴上位于毛刷辊之间安装有驱动轮,二号转轴端部安装有驱动其转动的伺服电机。In order to make the utility model have the function of cleaning the sundries attached to the materials, a further technical solution of the present utility model is that the cleaning mechanism comprises a No. 2 rotating shaft installed on the inner side of the material receiving frame, and a No. 2 rotating shaft is fixedly installed on the No. 2 rotating shaft. A plurality of brush rollers are installed, and a driving wheel is installed on the No. 2 rotating shaft between the brush rollers, and a servo motor is installed at the end of the No. 2 rotating shaft to drive the rotation of the No. 2 rotating shaft.
为了使得本实用新型具有防止物料掉落的作用,本实用新型的进一步的技术方案为,所述上料翻板前后两侧均设置有防止物料掉落的限位条。In order to make the utility model have the effect of preventing the material from falling, a further technical solution of the present utility model is that the front and rear sides of the feeding flap are provided with limit bars to prevent the material from falling.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、该一种热处理生产线中装料小车,将装置移动到堆放的物料旁边,上料翻板左端至于地面上,将棒状物料放置在上料翻板左端的平面上,一号驱动部件带动上料翻板向上翻转,物料滚落至进料斗内,然后落入到下料管道,弹性减速条会对其进行减速,防止下落速度过快,砸坏装置,最后物料落在接料架底部,然后二号驱动部件带动弧形转板向下转动,物料从弧形转板上落到收集箱上对应的存放物料的通道内,通道倾斜设置,物料会直接堆积到底部,随着一个通道的装满,气缸带动收集箱升降,使不同通道的对准弧形转板,将所有的通道装满物料,需要卸料时,将通道上对应的挡板抽出,物料就会自动落下,极大地方便对物料的装卸,节省了人力,提高了工作效率。1. This kind of charging trolley in the heat treatment production line moves the device to the side of the stacked materials, the left end of the feeding flap is placed on the ground, and the rod-shaped material is placed on the plane at the left end of the feeding flap, and the No. 1 driving component drives the upper The material flap is turned up, the material rolls into the feeding hopper, and then falls into the feeding pipe, and the elastic deceleration bar will slow it down to prevent the falling speed from falling too fast and damage the device, and finally the material falls on the bottom of the receiving rack , and then the No. 2 driving component drives the arc turning plate to rotate downward, and the material falls from the arc turning plate into the corresponding material storage channel on the collection box. The channel is inclined and the material will directly accumulate to the bottom. When it is full, the cylinder drives the collection box to rise and fall, so that the different channels are aligned with the arc-shaped turning plate, and all channels are filled with materials. The earth facilitates the loading and unloading of materials, saving manpower and improving work efficiency.
2、该一种热处理生产线中装料小车,伺服电机带动二号转轴转动,同时带动驱动轮与毛刷辊转动,驱动轮的转动会带动棒状的物料转动,使毛刷辊对转动的物料的表面进行清理,可以清理物料上附着的粉尘和杂物,提高生产质量。2. In this heat treatment production line, the charging trolley, the servo motor drives the rotation of the No. 2 rotating shaft, and at the same time drives the driving wheel and the brush roller to rotate. Cleaning the surface can clean up the dust and debris attached to the material and improve the production quality.
附图说明Description of drawings
图1是本实用新型的具体实施例的立体图。FIG. 1 is a perspective view of a specific embodiment of the present invention.
图2是本实用新型的具体实施例的左视图。Figure 2 is a left side view of a specific embodiment of the present invention.
图3是图2中A-A线的剖视图。FIG. 3 is a cross-sectional view taken along line A-A in FIG. 2 .
图4是本实用新型的具体实施例接料架的结构示意图。FIG. 4 is a schematic structural diagram of a material receiving rack according to a specific embodiment of the present invention.
图5是本实用新型的具体实施例二号转轴的结构示意图。FIG. 5 is a schematic structural diagram of the second rotating shaft according to the specific embodiment of the present invention.
图中:1、移动台;2、下料管道;3、进料斗;4、一号转轴;5、一号驱动部件;6、上料翻板;7、弹性减速条;8、接料架;9、弧形转板;10、二号驱动部件;11、收集箱;12、挡板;13、气缸;14、二号转轴;15、毛刷辊;16、驱动轮;17、伺服电机。In the picture: 1. Mobile table; 2. Feeding pipeline; 3. Feeding hopper; 4. No. 1 rotating shaft; 5. No. 1 driving part; 6. Feeding flap; Rack; 9. Arc-shaped rotating plate; 10. No. 2 driving part; 11. Collection box; 12. Baffle plate; 13. Cylinder; 14. No. 2 rotating shaft; 15. Brush roller; 16. Driving wheel; 17. Servo motor.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步的说明。The specific embodiments of the present utility model will be further described below with reference to the accompanying drawings.
如图1-5所示,一种热处理生产线中装料小车,包括移动台1,移动台1底部安装有移动轮,移动台1上设置有下料管道2,下料管道2上设置有进料斗3,进料斗3上端面转动安装有一号转轴4,一号转轴4上设置有上料翻板6,一号转轴4一端安装有驱动其转动的一号驱动部件5,下料管道2内壁上设置有弹性减速条7,下料管道2下端面设置有接料架8,接料架8底部为弧形结构,且接料架8内侧转动安装有弧形转板9,接料架8前侧安装有用以带动弧形转板9转动的二号驱动部件10,移动台1上安装有用以收集弧形转板9处落下的物料的收纳组件。As shown in Figures 1-5, a charging trolley in a heat treatment production line includes a moving table 1, a moving wheel is installed at the bottom of the moving table 1, a feeding pipe 2 is arranged on the moving table 1, and a feeding pipe 2 is arranged on the unloading pipe 2. Hopper 3, the upper end face of the feeding hopper 3 is rotatably installed with a No. 1 rotating shaft 4, the No. 1 rotating shaft 4 is provided with a
在本具体实施例中,将装置移动到堆放的物料旁边,上料翻板6左端至于地面上,将棒状物料放置在上料翻板6左端的平面上,一号驱动部件5带动上料翻板6向上翻转,物料滚落至进料斗3内,然后落入到下料管道2,弹性减速条7会对其进行减速,防止下落速度过快,砸坏装置,最后物料落在接料架8底部,然后二号驱动部件10带动弧形转板9向下转动,物料会落到收纳组件上,完成对物料的收集,极大地方便对物料的装卸,节省了人力,提高了工作效率,一号驱动部件5与二号驱动部件10均为电机。In this specific embodiment, the device is moved to the side of the stacked materials, the left end of the
本实用新型的另一具体实施例中,收纳组件包括安装在移动台1上的收集箱11,收集箱11内侧设置有多个倾斜的存放物料的通道,且每个通道靠近出料口的位置处均插接有阻挡物料的挡板12,收集箱11前后两侧均安装有带动其升降的气缸13;使用时:物料从弧形转板9上落到收集箱11上对应的存放物料的通道内,通道倾斜设置,物料会直接堆积到底部,随着一个通道的装满,气缸13带动收集箱11升降,使不同的通道对准弧形转板9,将所有的通道装满物料,需要卸料时,将通道上对应的挡板12抽出,物料就会自动落下,节省人力。In another specific embodiment of the present invention, the storage assembly includes a
具体的,上料翻板6倾斜设置,且远离一号转轴4的一端为平面;方便将物料放置到上料翻板6上。Specifically, the
进一步的,弹性减速条7设置有两个,且呈倒八字形结构,材质为弹簧钢;对物料进行减速,防止下落速度过快,砸坏装置Further, there are two elastic deceleration strips 7, which are in the shape of an inverted figure and are made of spring steel; the material is decelerated to prevent the falling speed from falling too fast and the device is damaged.
优选的,接料架8底部与弧形转板9构成半圆形结构,方便接住棒状材料。Preferably, the bottom of the
具体的,接料架8上靠近底部的位置处安装有用以清理物料上的杂物的清理机构;可以清理物料上附着的粉尘和杂物。Specifically, a cleaning mechanism for cleaning the sundries on the material is installed at a position close to the bottom of the
进一步的,清理机构包括安装在接料架8内侧的二号转轴14,二号转轴14上固定安装有有多个毛刷辊15,且二号转轴14上位于毛刷辊15之间安装有驱动轮16,二号转轴14端部安装有驱动其转动的伺服电机17;使用时:伺服电机17带动二号转轴14转动,同时带动驱动轮16与毛刷辊15转动,驱动轮16的转动会带动棒状的物料转动,使毛刷辊15对转动的物料的表面进行清理,可以清理物料上附着的粉尘和杂物,提高生产质量。Further, the cleaning mechanism includes a No. 2
优选的,上料翻板6前后两侧均设置有防止物料掉落的限位条;可以防止物料掉落。Preferably, the front and rear sides of the
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221466902.0U CN217515200U (en) | 2022-06-13 | 2022-06-13 | A charging trolley in a heat treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221466902.0U CN217515200U (en) | 2022-06-13 | 2022-06-13 | A charging trolley in a heat treatment production line |
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| Publication Number | Publication Date |
|---|---|
| CN217515200U true CN217515200U (en) | 2022-09-30 |
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| CN202221466902.0U Expired - Fee Related CN217515200U (en) | 2022-06-13 | 2022-06-13 | A charging trolley in a heat treatment production line |
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| Country | Link |
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| CN (1) | CN217515200U (en) |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220930 |
