CN217512745U

CN217512745U - Profiling device

Info

Publication number: CN217512745U
Application number: CN202221228762.3U
Authority: CN
Inventors: 关卓安; 黄江华
Original assignee: Dongguan Guanju Automation Equipment Co ltd
Current assignee: Dongguan Guanju Automation Equipment Co ltd
Priority date: 2022-05-19
Filing date: 2022-05-19
Publication date: 2022-09-30
Anticipated expiration: 2032-05-19

Abstract

The utility model provides a die mould device belongs to wire rod processing technology field. The profiling device comprises a base, a conveying assembly, a line pressing mechanism and a forming mechanism; the conveying assembly comprises a driving motor and a rack, an output shaft of the driving motor is in transmission connection with the rack, and the rack is in sliding connection with the base; the line pressing mechanism and the forming mechanism are respectively connected with the rack through a connecting plate; the wire pressing mechanism comprises a first power device and a second power device; the output shaft of the first power device is provided with a line pressing jig, the output shaft of the second power device is provided with a stamping assembly, and the line pressing jig and the stamping assembly are arranged at intervals; the forming mechanism comprises a third power device and a fourth power device which are spaced; the output end of the third power device is provided with a first clamp, and the output end of the fourth power device is provided with a second clamp. Fix the wire rod through the line ball tool, carry out the punching press with the wire rod by the punching press subassembly to buckle the wire rod, not only reduced the cost of labor, improved the efficiency of buckling and the machining efficiency to the wire rod moreover.

Description

Profiling device

Technical Field

The utility model relates to a wire rod processing technology field especially relates to a die mould device.

Background

In order to process wire rods with specific shapes and bending shapes to meet the requirements of different industries and products, various profiling devices are available on the market.

Current die mould equipment need bend the back with the wire rod through the manual work, and the rethread tool is with the line pressure appearance, and it is not only with high costs to buckle through the manual work, and the manual work is at the in-process of buckling to the wire rod moreover, can produce fatigue to the angle of buckling that leads to each wire rod has great difference, and through the mode of artifical buckling, not only leads to production efficiency low, influences the shaping quality of wire rod moreover.

SUMMERY OF THE UTILITY MODEL

In view of this, the present invention provides a profiling apparatus to overcome the deficiencies in the prior art.

The utility model provides a following technical scheme: a profiling device comprises a base, a conveying assembly, a line pressing mechanism and a forming mechanism;

the conveying assembly comprises a driving motor and a rack, an output shaft of the driving motor is in transmission connection with the rack, and the rack is in sliding connection with the base;

the line pressing mechanism and the forming mechanism are respectively connected with the rack through a connecting plate;

the wire pressing mechanism comprises a first power device and a second power device which are arranged at intervals;

the output shaft of the first power device is provided with a line pressing jig, the output shaft of the second power device is provided with a stamping assembly, and the line pressing jig and the stamping assembly are arranged at intervals;

the forming mechanism comprises a third power device and a fourth power device which are spaced;

the output end of the third power device is provided with a first clamp, the output end of the fourth power device is provided with a second clamp, and the first clamp and the second clamp are clamped.

In some embodiments of the present invention, the punch assembly includes a first connector, a punch head, and a punch stop;

the stamping head is connected with an output shaft of the second power device through the first connecting piece, and one side of the stamping stop block, which faces the stamping head, is provided with a stamping groove.

Further, the first power device and the third power device are arranged on one side of the connecting plate at intervals;

the other side of connecting plate is equipped with the backup pad, second power device with fourth power device looks spaced set up in on the backup pad.

Furthermore, a limiting piece is arranged between the supporting plate and the connecting plate, and the limiting piece is connected with the connecting plate to form a limiting channel;

the stamping head is arranged in the limiting channel in a sliding mode.

Furthermore, two opposite sides of the line pressing jig are respectively provided with a first limiting plate, and the two first limiting plates are respectively parallel to the moving direction of the line pressing jig.

Furthermore, a baffle is arranged between the two first limiting plates, and one side, close to the line pressing jig, of the baffle is in contact with the line pressing jig.

Furthermore, two opposite sides of the first clamp are respectively provided with a second limiting plate, and the two second limiting plates are respectively parallel to the moving direction of the first clamp;

and the two opposite sides of the second clamp are respectively provided with a third limiting plate, and the two third limiting plates are respectively parallel to the moving direction of the second clamp.

Furthermore, one side of the wire pressing jig, which faces the second power device, is provided with a limiting groove so as to limit the wire through the limiting groove.

Further, an output shaft of the driving motor is provided with a gear, the gear is coaxially connected with the output shaft, and the gear is meshed with the rack.

Further, the output shaft of the third power device is parallel to the output shaft of the fourth power device.

The embodiment of the utility model has the following advantage: fix the wire rod through the line ball tool to carry out the punching press with the wire rod through the punching press subassembly, with buckling the wire rod, not only reduced the cost of labor, improved the efficiency of buckling to the wire rod moreover. The rack is controlled by the driving motor to move along the direction perpendicular to the output shaft of the driving motor so as to drive the forming mechanism to move to the bent wire, the first fixture is driven by the third power device to move towards the wire, the second fixture is driven by the fourth power device to move towards the wire, the wire is extruded by the first fixture and the second fixture, and the wire is pressed and molded, so that the processing efficiency and the processing quality of the wire are improved.

In order to make the aforementioned and other objects, features and advantages of the present invention more comprehensible and obvious, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a first structural schematic diagram illustrating a viewing angle of a profiling apparatus according to some embodiments of the present invention;

fig. 2 is a schematic structural diagram ii illustrating a view angle of a profiling apparatus according to some embodiments of the present invention;

FIG. 3 shows a cross-sectional view of section A-A of FIG. 2;

FIG. 4 shows a cross-sectional view of section B-B of FIG. 2;

fig. 5 is a schematic structural diagram three illustrating a view angle of a profiling apparatus according to some embodiments of the present invention;

fig. 6 shows a schematic structural diagram of a viewing angle of a profiling apparatus according to some embodiments of the present invention.

Description of the main element symbols:

100-a base; 200-a transfer assembly; 210-a drive motor; 220-a rack; 230-a gear; 300-a crimping mechanism; 310-a first power plant; 320-a second power plant; 330-wire pressing jig; 331-a limiting groove; 340-a punch assembly; 341-first connector; 342-a punch; 343-punching a stop block; 343 a-punching groove; 400-a forming mechanism; 410-a third power plant; 420-a fourth power plant; 430-a first clamp; 440-a second clamp; 500-connecting plate; 600-a first limiting plate; 700-a second limiting plate; 800-a third limiting plate; 900-a stop; 1000-a support plate; 1100-baffle.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the templates herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in fig. 1, 2 and 5, some embodiments of the present invention provide a profiling apparatus, which is mainly used for profiling a wire. The profiling device comprises a base 100, a conveying assembly 200, a line pressing mechanism 300 and a forming mechanism 400, wherein the line pressing mechanism 300 is used for fixing and bending the line material, and the forming mechanism 400 is used for shaping the bent line material so as to complete profiling of the line material.

The transmission assembly 200 includes a driving motor 210 and a rack 220, an output shaft of the driving motor 210 is in transmission connection with the rack 220, and the rack 220 is in sliding connection with the base 100.

Specifically, a gear 230 is disposed on an output shaft of the driving motor 210, the gear 230 is coaxially connected to the output shaft of the driving motor 210, and the gear 230 is engaged with the rack 220, so that the output shaft of the driving motor 210 rotates and simultaneously drives the gear 230 to rotate, and simultaneously drives the rack 220 to move through the rotation of the gear 230.

Meanwhile, the wire pressing mechanism 300 and the molding mechanism 400 are respectively connected with the rack 220 through a connecting plate 500, it should be noted that the wire pressing mechanism 300 and the molding mechanism 400 are installed at one side of the connecting plate 500 at intervals, the connecting plate 500 is connected with the rack 220, and the wire pressing mechanism 300 and the molding mechanism 400 are driven to synchronously move along with the movement of the rack 220 while the rack 220 moves.

The wire pressing mechanism 300 includes a first power device 310 and a second power device 320 which are arranged at an interval, and the first power device 310 and the second power device 320 are arranged at two opposite sides of the connecting plate 500 at an interval.

Specifically, in this embodiment, the first power device 310 and the second power device 320 are cylinders respectively. It is understood that the output direction of the output shaft of the cylinder is along the axial direction of the output shaft of the cylinder.

In the present embodiment, the output direction of the output shaft of the first power device 310 is toward the second power device 320, so that the wire placed on the wire pressing jig 330 is moved toward the second power device 320 by the driving of the output shaft of the first power device 310.

In addition, a line pressing jig 330 is disposed on the output shaft of the first power device 310, a stamping assembly 340 is disposed on the output shaft of the second power device 320, and the line pressing jig 330 and the stamping assembly 340 are disposed at intervals.

It should be noted that, the wire pressing jig 330 is used for limiting and fixing a wire rod to be pressed, and the first power device 310 is used for driving the wire pressing jig 330 to move towards the direction of the stamping assembly 340, so as to push the fixed wire rod to the stamping assembly 340, so as to stamp the wire rod through the stamping assembly 340.

The forming mechanism 400 includes a third power device 410 and a fourth power device 420 which are spaced apart from each other, it should be noted that the third power device 410 and the fourth power device 420 are respectively disposed on two opposite sides of the connecting plate 500, and specifically, an output shaft of the third power device 410 is parallel to an output shaft of the fourth power device 420.

In some embodiments of the present invention, in order to improve the accuracy and stability of the wire pressing mechanism 300 during the wire pressing process, the axis of the output shaft of the third power device 410 coincides with the axis of the output shaft of the fourth power device 420.

Meanwhile, a first clamp 430 is arranged at the output end of the third power device 410, a second clamp 440 is arranged at the output end of the fourth power device 420, and the first clamp 430 and the second clamp 440 are clamped with each other, so that the wire is profiled through the first clamp 430 and the second clamp 440.

It should be noted that the first clamp 430 is detachably mounted on the output shaft of the third power device 410, and the first clamp 430 can be replaced according to actual production requirements. In addition, the second clamp 440 is detachably mounted on the output shaft of the fourth power device 420, and the second clamp 440 can be replaced according to actual production needs.

As shown in fig. 1, 3 and 4, in some embodiments of the present invention, the punching assembly 340 includes a first connector 341, a punching head 342 and a punching stopper 343, and the punching head 342 is connected to the output shaft of the second power device 320 through the first connector 341.

In this embodiment, the output shaft of the second power unit 320 is perpendicular to the output shaft of the first power unit 310. When the output shaft of the second power device 320 drives the first connecting member 341 to move along the axial direction of the output shaft, the first connecting member 341 drives the punching head 342 to move synchronously.

Meanwhile, a punching groove 343a is formed in a side of the punching stopper 343 facing the punch 342, and the punch 342 faces the punching groove 343 a.

Specifically, the wire pressing jig 330 is driven by the first power device 310 to move towards the stamping assembly 340, when the wire rod on the wire pressing jig 330 moves between the stamping head 342 and the stamping stopper 343, the first power device 310 stops running, and simultaneously, the stamping head 342 is driven by the second power device 320 to move towards the stamping stopper 343, and the wire rod on the wire pressing jig 330 is stamped into the stamping groove 343a in the stamping head 342 by the stamping head 342 so as to be bent.

After the wire is bent by the punching assembly 340, the punching head 342 is driven by the second power device 320 to move away from the punching stop 343. Meanwhile, the driving motor 210 is started, and the rack 220 is driven to move along the direction perpendicular to the axis of the driving motor 210 while the output shaft of the driving motor 210 rotates, and the wire pressing mechanism 300 and the molding mechanism 400 are driven to move synchronously.

Specifically, after the wire is stamped by the stamping assembly 340, the wire pressing mechanism 300 and the forming mechanism 400 are driven by the driving motor 210 to move, so that the forming mechanism 400 moves towards the direction of the stamped wire, and when the first clamp 430 and the second clamp 440 move to the two sides of the stamped wire, the driving motor 210 stops.

Meanwhile, the third power device 410 and the fourth power device 420 are simultaneously started, so that the first clamp 430 moves towards the direction of the wire under the driving of the third power device 410, the second clamp 440 moves towards the direction of the wire under the driving of the fourth power device 420, so that the first clamp 430 and the second clamp 440 move synchronously, and the wire is crimped through the first clamp 430 and the second clamp 440, so that the profiling of the wire is completed.

In addition, after the profiling of the wire is completed by the forming mechanism 400, the first clamp 430 is driven away from the wire by the third power device 410, and the second clamp 440 is driven away from the wire by the fourth power device 420, so that the first clamp 430 and the second clamp 440 are moved to the initial positions. Meanwhile, the rack 220 is driven by the driving motor 210 to move, and the forming mechanism 400 and the wire pressing mechanism 300 are driven to move to the initial position, so as to press the next wire.

It should be noted that the moving speeds of the first clamp 430 and the second clamp 440 are equal, and the vertical distance from the first clamp 430 to the wire is equal to the vertical distance from the second clamp 440 to the wire, so as to improve the quality of the profiling of the wire by the first clamp 430 and the second clamp 440.

As shown in fig. 1, in some embodiments of the present invention, in order to improve the stability of the line pressing jig 330 during the moving process, the first limiting plates 600 are respectively disposed on two opposite sides of the line pressing jig 330, two of the first limiting plates 600 are respectively installed on one side of the connecting plate 500 facing the line pressing jig 330, two of the first limiting plates 600 are parallel to each other, and two of the first limiting plates 600 are respectively parallel to the moving direction of the line pressing jig 330.

Specifically, two first limiting plates 600 contact with line ball tool 330 towards one side of line ball tool 330 respectively to it is spacing to form line ball tool 330 through two first limiting plates 600, avoids line ball tool 330 to rock at the removal in-process, thereby improves line ball tool 330 and removes the stability of in-process, improves the stability of being located line ball tool 330 and going up the wire rod at the removal in-process simultaneously, improves the shaping quality of wire rod.

Meanwhile, a baffle 1100 is arranged between the two first limiting plates 600. Specifically, the baffle 1100 is disposed on one side of the first limiting plate 600 away from the connecting plate 500, and one side of the baffle 1100 close to the wire pressing jig 330 is in contact with the wire pressing jig 330, so that the wire pressing jig 330 is limited by the baffle 1100, and the stability of the wire pressing jig 330 in the moving process is improved.

As shown in fig. 3 and 6, in some embodiments of the present invention, in order to improve the stability of the stamping head 342 in the process of stamping the wire rod, a limiting member 900 is disposed between the supporting plate 1000 and the connecting plate 500. Specifically, the limiting member 900 is a U-shaped plate, the limiting member 900 is installed below the second power device 320, and is connected with the connecting plate 500 through the limiting member 900 to form a limiting channel, and the stamping head 342 is slidably disposed in the limiting channel.

It should be noted that the opening direction of the limiting channel is the same as the axial direction of the output shaft of the second power device 320, and the inner wall of the limiting member 900 contacts the outer wall of the stamping head 342 to limit the stamping head 342 through the limiting channel, so as to prevent the stamping head 342 from shaking during the moving process, thereby improving the stamping quality of the wire rod.

As shown in fig. 3, in some embodiments of the present invention, the wire pressing jig 330 is provided with a limiting groove 331 toward one side of the second power device 320, so that the wire positioned on the wire pressing jig 330 is limited by the limiting groove 331, and the stability of the wire on the wire pressing jig 330 is improved, thereby improving the accuracy of the wire pressing by the pressing component 340.

As shown in fig. 1 and 2, in some embodiments of the present invention, the first power device 310 and the third power device 410 are disposed at one side of the connecting plate 500 in a spaced manner. Specifically, the axis of the output shaft of the first power unit 310 is parallel to the axis of the output shaft of the third power unit 410.

Meanwhile, a supporting plate 1000 is arranged at the other side of the connecting plate 500, and it should be noted that the supporting plate 1000 is vertically installed at one side of the connecting plate 500 far away from the rack 220. The second power device 320 and the fourth power device 420 are arranged on the supporting plate 1000 at intervals, and the supporting plate 1000 supports the second power device 320 and the fourth power device 420, so as to improve the stability of the second power device 320 and the fourth power device 420 in the working process.

It should be noted that, in some embodiments of the present invention, the first power device 310, the second power device 320, the third power device 410, and the fourth power device 420 are cylinders respectively.

As shown in fig. 1 and 2, in some embodiments of the present invention, in order to improve the forming quality of the forming mechanism 400 to the wire rod, the two opposite sides of the first fixture 430 are respectively provided with a second limiting plate 700, two of the second limiting plates 700 are parallel to each other, and two of the second limiting plates 700 are respectively parallel to the moving direction of the first fixture 430.

Specifically, the two second limiting plates 700 are respectively in contact with the first fixture 430 towards one side of the first fixture 430, so that the first fixture 430 is limited by the two second limiting plates 700, the first fixture 430 is prevented from shaking in the moving process, and the stability of the first fixture 430 in the moving process is improved.

Meanwhile, third limiting plates 800 are respectively arranged on two opposite sides of the second fixture 440, the two third limiting plates 800 are parallel to each other, and the two third limiting plates 800 are respectively parallel to the moving direction of the second fixture 440.

Specifically, two the third limiting plate 800 contacts with the second clamp 440 towards one side of the second clamp 440 respectively to form a limit to the second clamp 440 through the two third limiting plates 800, avoid the second clamp 440 to rock in the moving process, and improve the stability of the second clamp 440 in the moving process.

It should be noted that two second limiting plates 700 and two third limiting plates 800 are respectively installed on one side of the connecting plate 500 close to the line pressing assembly.

In all examples shown and described herein, any particular value should be construed as merely exemplary, and not as a limitation, and thus other examples of example embodiments may have different values.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

The above-described embodiments are merely illustrative of several embodiments of the present invention, which are described in detail and specific, but not intended to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.

Claims

1. A profiling device is characterized by comprising a base, a conveying assembly, a line pressing mechanism and a forming mechanism;

2. The profiling apparatus of claim 1 wherein the punch assembly comprises a first connector, a punch head and a punch stop;

3. The profiling device according to claim 2, wherein the first power device and the third power device are arranged on one side of the connecting plate at intervals;

4. The profiling device according to claim 3, wherein a limiting member is arranged between the support plate and the connecting plate, and the limiting member is connected with the connecting plate to form a limiting channel;

the stamping head is arranged in the limiting channel in a sliding mode.

5. The profiling device according to claim 1, wherein two opposite sides of the line pressing jig are respectively provided with a first limiting plate, and the two first limiting plates are respectively parallel to the moving direction of the line pressing jig.

6. The profiling device according to claim 5, wherein a baffle is arranged between the two first limiting plates, and one side of the baffle, which is close to the line pressing jig, is in contact with the line pressing jig.

7. The profiling device according to claim 1, wherein two opposite sides of the first clamp are respectively provided with a second limiting plate, and the two second limiting plates are respectively parallel to the moving direction of the first clamp;

8. The profiling device according to claim 1, wherein a limiting groove is formed in one side, facing the second power device, of the line pressing jig so as to limit a wire through the limiting groove.

9. The profiling device according to claim 1, wherein the output shaft of the driving motor is provided with a gear, the gear is coaxially connected with the output shaft, and the gear is meshed with the rack.

10. A profiling arrangement according to claim 1 characterised in that the output shaft of the third power means is parallel to the output shaft of the fourth power means.