CN217499517U - High-titer sea-island composite filament FDY multistage drafting tester device - Google Patents
High-titer sea-island composite filament FDY multistage drafting tester device Download PDFInfo
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- CN217499517U CN217499517U CN202221359839.0U CN202221359839U CN217499517U CN 217499517 U CN217499517 U CN 217499517U CN 202221359839 U CN202221359839 U CN 202221359839U CN 217499517 U CN217499517 U CN 217499517U
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Abstract
A high titer sea island composite filament FDY multistage drafting tester device comprises a high-speed winding device; the end face of the top of the machine body is provided with a drying host material conveying port which is in butt joint with a screw rod A for feeding, a screw rod B is in butt joint with a material conveying port of a material storage box for feeding, the screw rod A and the screw rod B are communicated with a composite spinning box body through a metering pump transmission system, the composite spinning box body is communicated with a biphenyl heating system through a pipeline for supplying heat, spinning jetted out from a spinning port at the bottom of the composite spinning box body is collected to a pre-network along a channel, and the pre-network extends an extension end of the spinning to a traction device. The utility model improves the oiling uniformity and the oiling rate of the silk, and improves the product quality; the installation speed of a construction site is increased by utilizing a metering pump transmission system; two sets of biphenyl heating systems are used for realizing the temperature control process of the single box body; the design of the double-channel side blowing system improves the flexible operability of the equipment.
Description
Technical Field
The utility model belongs to the technical field of, concretely relates to multistage draft test machine device of high fibre number sea island composite filament FDY.
Background
POY pre-oriented yarn with fineness of 0.55-1.4d/f is already arranged on the existing sea-island composite spinning equipment on the market, a drafting hot roller system is not used, and a cooling mode is a circular blowing device which is high in cost, complex in maintenance and not suitable for producing FDY with high fineness in the range of 1.4-7.0 d/f. By combining the existing defects and configuration structures in the market and developing a sea island composite FDY (fully drawn yarn) short fiber testing machine for producing high fiber number and multistage drafting through founding, the testing machine is compact in functional structural design and uses a side-blowing double-independent cooling structure, the occupied area is small, and the requirements on the height of a factory building are reduced.
Disclosure of Invention
In order to solve the problems, the utility model discloses a product quality is improved; the installation speed of a construction site is increased by utilizing a metering pump transmission system; two sets of biphenyl heating systems are used for realizing a high titer sea island composite filament FDY multistage drafting test machine device for the temperature control process of an independent box body.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a high titer sea-island composite filament FDY multistage drafting tester device comprises a high-speed winding device; the end face of the top of the machine body is provided with a drying host material conveying port which is in butt joint with a screw rod A for feeding, a screw rod B is in butt joint with a material conveying port of a material storage box for feeding, the screw rod A and the screw rod B are communicated with a composite spinning box body through a metering pump transmission system, the composite spinning box body is communicated with a biphenyl heating system through a pipeline for supplying heat, spinning jetted out from a spinning port at the bottom of the composite spinning box body is collected to a pre-network along a channel, and the pre-network extends an extension end of the spinning to a traction device.
Furthermore, the traction equipment comprises drawing hot rollers and a high-speed winding machine, wherein four groups of drawing hot rollers are arranged on the main view end face of the machine body in a zigzag ascending arrangement structure, and the spinning group extends out along the drawing hot rollers at the tail end and extends into the high-speed winding machine.
Furthermore, biphenyl heating system horizontal installation is in steel platform up end rear side, the steel platform is divided into first half chamber and second half chamber with organism inside cavity, and air conditioner fan is installed along steel platform top end face in second half chamber, air conditioner fan passes the steel platform through the pipeline and extends to the butt joint port department of two-way crossblow grid.
Furthermore, an upper oil tank is installed at the back of the double-channel side blowing grille, the outlet direction of an oil delivery port of the upper oil tank is consistent with the blowing direction of the double-channel side blowing grille, and the double-channel side blowing grille is of a double-air-channel grille structure.
The utility model has the advantages that:
compared with the prior art, the utility model improves the oiling uniformity and the oiling rate of the silk, and improves the product quality; the installation speed of a construction site is increased by utilizing a metering pump transmission system; two sets of biphenyl heating systems are used for realizing the temperature control process of the single box body; the design of the double-channel side blowing system improves the flexible operability of the equipment.
Drawings
Fig. 1 is a schematic view of a main structure of a high denier sea island composite filament FDY multistage drafting tester of the present invention.
Fig. 2 is a schematic diagram of a right-side view structure of the high denier sea-island composite filament FDY multistage drafting machine device of the present invention.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings and embodiments, which are to be understood as illustrative only and not limiting the scope of the invention.
As shown in fig. 1 and fig. 2, a high denier sea-island composite filament FDY multistage draft testing machine device comprises a high speed winding device; the end face of the top of the machine body is provided with a material conveying port of a drying main machine 1, the material is supplied to and butted with a screw rod A4, a screw rod B2 is supplied to and butted with a material conveying port of a material storage box, the screw rod A4 and the screw rod B2 are communicated with a composite spinning box body 5 through a metering pump transmission system 3, the composite spinning box body 5 is communicated with a biphenyl heating system 6 through a pipeline in a heat supply manner, spinning yarns ejected from a spinning port at the bottom of the composite spinning box body 5 are collected to a pre-network 11 along a channel 10, and the pre-network 11 extends an extending end of the spinning yarns into a traction device.
As shown in fig. 1 and fig. 2, the drawing device includes drawing hot rollers 12 and a high-speed winder 13, four sets of drawing hot rollers 12 are arranged in a zigzag rising arrangement on the front end face of the machine body, and a spinning pack extends along the drawing hot rollers 12 at the end and into the high-speed winder 13.
As shown in fig. 1 and 2, biphenyl heating system 6 horizontal installation is in steel platform 14 up end rear side, steel platform 14 is divided into first half chamber and second half chamber with organism inside cavity, and second half chamber is installed air conditioner fan 7 along steel platform 14 top terminal surface, air conditioner fan 7 passes steel platform 14 through the pipeline and extends to the butt joint port department of two-way crossblow grid 8.
As shown in fig. 1 and 2, an upper oil tank 9 is installed on the back of the double-channel side-blowing grille 8, the outlet direction of an oil delivery port of the upper oil tank 9 is consistent with the blowing direction of the double-channel side-blowing grille 8, and the double-channel side-blowing grille 8 is of a double-air-channel grille structure.
In conclusion:
raw material slice particles pass through a drying device to reach the water content of less than or equal to 30ppm, the raw material slice particles enter an A screw rod at the drying speed of 40KG per hour, auxiliary materials without drying requirements directly enter a storage bin and enter a B screw rod, and meanwhile, the auxiliary materials are heated, melted and extruded by an extruder and enter a composite spinning box body through a melt pipe. A metering pump is arranged in the box body for accurate metering, after the spinning base assembly is conveyed to a spinneret plate at a high pressure of 20mpa for injection molding, the spinning base assembly enters a side blowing machine for cooling and shaping, and meanwhile, oiling is completed, and after the oiling and the collecting are finished, the spinning base assembly enters a channel. And (3) pre-net knotting is required to be carried out on the collected tows, then 1.6 times of staged heating, stretching and shaping processes of 4 pairs of hot drafting rollers are carried out, and finally the tows enter a high-speed winding machine for forming and winding.
1: in the equipment, a desalination process is used for surface treatment of the screw A matched according to material characteristics, and a bimetal treatment process is used for surface treatment of the screw B, so that the purposes of economy and durability are achieved.
2: the metering pump transmission system and the transmission shaft adopt a double-end universal telescopic design, so that the installation speed of a construction site is greatly facilitated, convenience for replacing a pump body in the production and use of a client is realized, and the maintenance safety is improved.
3: the composite spinning manifold is characterized in that an A/B cavity is designed by combining the temperature difference of materials, and two biphenyl heating systems are applied to realize the temperature control process of an independent manifold.
4: the double-channel side-blowing air system changes the conventional circular-blowing structure used for the bottom fiber number into side-blowing single-sided cooling, and designs double-channel independent units according to process requirements, so that the flexibility of the production process can be met, the manufacturing requirements can be greatly reduced, and the maintenance economic cost of later use can be reduced.
5: the discovery after the start-up test run, with the device design that oils in the side-blown device, the degree of consistency and the rate of oiling of improvement silk that can be fine has promoted the product quality.
6: and (3) hot roller drafting, wherein 4 pairs of drafting hot rollers are adopted in the design according to the strength of the filament bundle process, the drafting hot rollers are matched from low speed to high speed, and the temperature and the speed can be set within a certain range on an operation interface.
7: the device is matched with a ZH62T high-speed winder device 8, the whole installation adopts a steel structure design, a client only needs to provide a proper space, and thus, the key exchange project can be realized with the client, and the production, the manufacture, the transportation and the installation can be both convenient, simple and quick.
It should be noted that the above only illustrates the technical idea of the present invention, and the protection scope of the present invention cannot be limited thereby, and it will be apparent to those skilled in the art that various modifications and decorations can be made without departing from the principle of the present invention, and all of these modifications and decorations fall within the protection scope of the claims of the present invention.
Claims (4)
1. A high titer sea island composite filament FDY multistage drafting tester device comprises a high-speed winding device; the method is characterized in that: the dry host computer (1) defeated material port and A screw rod (4) feed butt joint are installed to organism top terminal surface, and the butt joint of the defeated material port feed of B screw rod (2) and storage case, A screw rod (4) and B screw rod (2) are through measuring pump transmission system (3) and composite spinning case (5) intercommunication, composite spinning case (5) are through pipeline and biphenyl heating system (6) heat supply intercommunication, the silk that spouts that the silk port of composite spinning case (5) bottom jets out gathers to in advance network (11) along corridor (10), in advance network (11) will spout the extension end that spouts the silk and extend to the haulage equipment in.
2. The FDY multistage drafting machine device for high denier sea island composite filaments according to claim 1, wherein: the drawing equipment comprises drawing hot rollers (12) and a high-speed winding machine (13), wherein four groups of drawing hot rollers (12) are arranged on the main view end face of the machine body in a zigzag ascending arrangement structure, and the spinning group extends out along the drawing hot rollers (12) at the tail end and extends into the high-speed winding machine (13).
3. The FDY multistage drafting machine device for high denier sea island composite filaments according to claim 1, wherein: biphenyl heating system (6) horizontal installation is in steel platform (14) up end rear side, steel platform (14) divide into first half chamber and second half chamber with organism inside cavity, and second half chamber is followed steel platform (14) top end face and is installed air conditioner fan (7), air conditioner fan (7) pass steel platform (14) through the pipeline and extend to the butt joint port department of two-way crossblow grid (8).
4. The FDY multistage drafting machine device for high denier sea island composite filaments according to claim 3, wherein: an upper oil tank (9) is installed at the back of the double-channel side blowing grille (8), the outlet direction of an oil delivery port of the upper oil tank (9) is consistent with the blowing direction of the double-channel side blowing grille (8), and the double-channel side blowing grille (8) is of a double-air-channel grille structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221359839.0U CN217499517U (en) | 2022-06-01 | 2022-06-01 | High-titer sea-island composite filament FDY multistage drafting tester device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221359839.0U CN217499517U (en) | 2022-06-01 | 2022-06-01 | High-titer sea-island composite filament FDY multistage drafting tester device |
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| Publication Number | Publication Date |
|---|---|
| CN217499517U true CN217499517U (en) | 2022-09-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221359839.0U Active CN217499517U (en) | 2022-06-01 | 2022-06-01 | High-titer sea-island composite filament FDY multistage drafting tester device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217499517U (en) |
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2022
- 2022-06-01 CN CN202221359839.0U patent/CN217499517U/en active Active
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